Table of Contents
SECTION 5: ACCESSORIES ......................... 34
SECTION 6: MAINTENANCE ......................... 36
schedule ...................................................... 36
Cleaning and protecting .............................. 36
lubrication ................................................... 37
Coolant reservoir ........................................ 39
drive Belt tensioning ................................... 41
SECTION 7: SERVICE ................................... 42
troubleshooting ........................................... 42
Adjusting gibs .............................................. 45
Adjusting Backlash....................................... 46
SECTION 8: ELECTRICAL ............................ 48
Electrical safety instructions ........................ 48
Electrical panel Wiring ................................. 49
Frequency drive Wiring diagram ................. 51
Control panel Wiring diagram ..................... 52
Electrical Component Wiring diagram ......... 53
SECTION 9: PARTS ....................................... 54
Quill Assembly ............................................. 54
head ............................................................ 55
drive system................................................ 58
ram ............................................................. 61
Column, Knee & saddle .............................. 62
table ............................................................ 64
Accessories .................................................. 66
Electrical Cabinet ......................................... 67
one-shot oiler ............................................. 68
Coolant system............................................ 69
label placement .......................................... 70
WARRANTy AND RETuRNS ........................ 73
INTRODuCTION ............................................... 2
Foreword ........................................................ 2
Contact info.................................................... 2
Functional overview ...................................... 2
identification ................................................... 3
Machine data sheet ...................................... 6
SECTION 1: SAFETy ....................................... 9
safety instructions for Machinery .................. 9
Additional safety instructions For Mills ........ 11
SECTION 2: CIRCuIT REQuIREMENTS ...... 12
220V operation ............................................ 12
SECTION 3: SETuP ....................................... 13
setup safety ................................................ 13
items needed for setup ............................... 13
unpacking .................................................... 13
inventory ...................................................... 14
Clean up ...................................................... 14
site Considerations ...................................... 15
Moving & placing Base unit ........................ 15
Mounting to shop Floor ............................... 17
Assembly ..................................................... 18
test run ...................................................... 20
spindle Break-in .......................................... 22
recommended Adjustments ........................ 22
SECTION 4: OPERATIONS ........................... 23
operation safety .......................................... 23
Control panel ............................................... 23
table Movement .......................................... 24
head Movement........................................... 26
ram Movement............................................ 27
setting spindle rpM .................................... 28
downfeed Controls ...................................... 30
Emergency spindle Brake ........................... 32
loading/unloading tooling .......................... 33
