Grizzly T10499 Instructions Manual Download

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t10499/t10500 Blade Welder

Machine Labels

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes

off or becomes unreadable, the owner of this machine MUST replace it in the original location

before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

118

PT10499118

MACHINE ID LABEL (T10499)

122

PT10499122

GRINDER WHEEL ROTATION LABEL

118

PT10500118

MACHINE ID LABEL (T10500)

123

PT10499123

GRINDER ON/OFF LABEL

119

PT10499119

POWER ON/OFF LABEL

124

PPAINT-01

GRIZZLY GREEN TOUCH-UP PAINT

120

PT10499120

EYE/SKIN HAZARD LABEL

125

PLABEL-12A

READ MANUAL LABEL

121

PT10499121

SETTINGS LABEL (T10499)

126

PT10499126

CONTROL PANEL LABEL

121

PT10500121

SETTINGS LABEL (T10500)

127

PPAINT-11

GRIZZLY PUTTY TOUCH-UP PAINT

118

119

120

121

122

123

124

127

125

126

Summary of Contents for T10499

Page 1: ...s been purposely cut for making an internal contour cut To repair a broken blade that is still sharp and useful To fabricate a new blade from bulk blade material Hot sparks from the welding process can damage your eyes and skin During welding operations always wear safety goggles and protective gear and keep the spark deflec tor over the welding clamps to reduce your risk Specifications T10499 Ran...

Page 2: ...this machine read and understand this entire manual before beginning any operations Figure 2 Identification Blade Shear Grinder Switch Carrying Handle 1 of 2 Clamping Jaws Welding Button Main ON OFF Switch Spark Deflector Anneal Button Clamp Pressure Switch Anneal Strength Switch Grinding Wheel ...

Page 3: ...te EMF around the welding equip ment and workpieces Workers who have pace makers must consult with their physician before using this equipment or stay at least 50 feet from welding operations EQUIPMENT MAINTENANCE Make sure equip ment inspections and maintenance are performed by a qualified person Stop the welding operation and disconnect the welder from power if the equip ment is damaged or malfu...

Page 4: ...hine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D Circuit Information Note The circuit requirements listed in this man ual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where mul tiple machines will be running at the same time consult a...

Page 5: ...NEMA 6 20 The provided power cord and the plug specified above have an equipment grounding wire and a grounding prong The plug must only be inserted into a matching receptacle outlet that is prop erly installed and grounded in accordance with all local codes and ordinances see Figure 4 Figure 3 Typical 5 15 plug and receptacle Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE SHOCK HA...

Page 6: ...ept for the blade shear alignment wings see Figure 5 the welder is shipped fully assembled Figure 5 Blade shear alignment wings Extension Cords We do not recommend using an extension cord with this machine If you must use an extension cord only use it if absolutely necessary and only on a temporary basis Extension cords cause voltage drop which may damage electrical components and shorten motor li...

Page 7: ... the grinder Welding Zone Grind Off Figure 9 Blade ends and welding zone Hot sparks from the welding process can damage your eyes and skin During welding operations always wear safety goggles and protective gear and keep the spark deflec tor over the welding clamps to reduce your risk Blade Shear To use the blade shear place the back of the blade evenly against the front alignment wings of the bla...

Page 8: ...Turn the main ON OFF switch OFF then DISCONNECT WELDER FROM POWER 2 Thoroughly clean the welding clamps to remove debris oily substances or flash from previous welding operations If necessary lightly sand them with 120 grit emery cloth 3 Rotate the clamp pressure switch see Figure 12 to zero This spreads the clamps apart to allow proper positioning of the blade ends Figure 13 Blade end properly po...

Page 9: ...h the left clamp will move and apply pressure toward the right This pressure is necessary to maintain contact between the blade ends as the metal melts during the welding operation Note To ensure a good blade weld it is critical that the blade ends are secured in the welding clamps evenly and with no overlap see Figure 15 Blade Ends Butt Evenly Blade Ends Flat w No Overlap Figure 15 Blade ends cor...

Page 10: ...mples If the weld is satisfactory anneal the weld as instructed in the next subsection If the weld is NOT satisfactory use the blade shear to completely remove the weld and perform the Blade Preparation and Welding procedures again that begin on Page 7 Hot sparks from the blade welding opera tion could be thrown in all directions and cause burns or fire When using the blade welder always keep the ...

Page 11: ...se the anneal button completely Correct Not Correct Not Correct Correct Not Correct Figure 19 Comparison of correct and incorrect blade weld bends 5 Allow the blade to completely cool 6 Remove the blade from the clamps 7 Grind the weld flat on both sides so the blade will run smoothly on the bandsaw wheels Note Make sure not to grind the teeth or blade body Do not overheat the blade during grindin...

Page 12: ... mis aligned 1 Debris or flash on weld clamps or blade 2 Blade ends not cut off square 3 Blade ends not evenly butted in clamps 4 Clamp pressure not set correctly 1 Remove debris oily substances or flash from weld clamps and blade 2 Use the blade shear to cut blades grind ends together see Note on top of Page 8 3 Make sure blade ends are evenly butted against each other before securing with clamp ...

Page 13: ...ormer A174 0001 1 2KVA 120V 1 2 3 4 5 6 Anneal Button Anneal Strength Switch Main Power Switch Welding Button Grinder ON OFF Switch CS R1328F ON O F F 115V Grinder Motor Ground Hot Neutral Ground Welding Unit Run Capacitor 2M 250V COM NO NC Defond ENEC T120 55 COM NO NC Defond COM NO NC Defond E 5 4 6 2 3 1 HY29G 20 15A 277V ...

Page 14: ...nsformer A174 0023 4 2KVA 240V 1 2 3 4 5 6 Anneal Button Anneal Strength Switch Main Power Switch Welding Button Grinder ON OFF Switch CS R1328F ON O F F 230V Grinder Motor Ground Ground HY29G 20 15A 277V Welding Unit Run Capacitor 2M 250V COM NO NC Defond ENEC T120 55 COM NO NC Defond COM NO NC Defond E 5 4 6 3 2 Hot Hot G ...

Page 15: ...10499008 LEFT ALIGNMENT BRACKET 27 PT10499027 SPACER 9 PEC09M E CLIP 6MM 28 PT10499028 LEFT SPARK DEFLECTOR BRACKET 10 PCAP06M CAP SCREW M6 1 X 25 29 PT10499029 SPARK DEFLECTOR 11 PW03M FLAT WASHER 6MM 30 PT10499030 RIGHT SPARK DEFLECTOR BRACKET 12 PS81M PHLP HD SCR M6 1 X 40 31 PN04M HEX NUT M4 7 13 PS05M PHLP HD SCR M5 8 X 8 32 PS02M PHLP HD SCR M4 7 X 12 14 PLW01M LOCK WASHER 5MM 33 PS15M PHLP ...

Page 16: ...5 56 57 58 59 59 60 60 61 61 62 63 63 64 64 65 66 67 67 68 68 69 70 71 72 64 73 74 75 76 77 78 78 79 80 81 82 84 85 85 86 54 87 88 89 89 90 91 92 93 94 95 95 96 97 98 99 100 101 102 103 104 104 105 106 107 108 109 111 112 113 114 108 108 64 64 110 115 116 83 83 117 ...

Page 17: ...99100 FLAT WASHER 5MM BRASS 68 PSS02M SET SCREW M6 1 X 6 101 PT10499101 GUIDE BLOCK INSULATOR 69 PT10499069 STATIONARY CLAMPING JAW 102 PS13M PHLP HD SCR M3 5 X 20 70 PT10499070 JAW INSULATOR 103 PN06M HEX NUT M5 8 71 PT10499071 INSULATING SLEEVE 5MM 104 PCAP10M CAP SCREW M5 8 X 15 72 PT10499072 INSULATING FLAT WASHER 5MM 105 PT10499105 LONG EXTENSION SPRING 73 PFH05M FLAT HD SCR M5 8 X 12 106 PT1...

Page 18: ... DESCRIPTION REF PART DESCRIPTION 118 PT10499118 MACHINE ID LABEL T10499 122 PT10499122 GRINDER WHEEL ROTATION LABEL 118 PT10500118 MACHINE ID LABEL T10500 123 PT10499123 GRINDER ON OFF LABEL 119 PT10499119 POWER ON OFF LABEL 124 PPAINT 01 GRIZZLY GREEN TOUCH UP PAINT 120 PT10499120 EYE SKIN HAZARD LABEL 125 PLABEL 12A READ MANUAL LABEL 121 PT10499121 SETTINGS LABEL T10499 126 PT10499126 CONTROL P...

Page 19: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

Page 20: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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