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Grizzly Power Feeder G4176, Owner'S Manual

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Grizzly Power Feeder G4176 Owner'S Manual Download Page 29

Model G4176 (Mfg. Since 8/97)

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Main breakdown

Summary of Contents for Power Feeder G4176

Page 1: ...odels manufactured since 8 97 Copyright JUNE 2008 By Grizzly Industrial Inc REVISED October 2013 ST Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc CR10815 printed IN TAIWAN ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...ON 3 SETUP 11 Unpacking 11 Needed for Setup 11 Inventory 12 Cleanup 13 Assembly 14 Base Mounting 15 Mounting Options 16 Test Run 17 SECTION 4 OPERATIONS 18 Basic Use Care 18 SECTION 5 MAINTENANCE 20 Schedule 20 Cleaning 20 Lubrication 20 SECTION 6 ACCESSORIES 21 SECTION 7 SERVICE 23 Troubleshooting 23 Wheel Replacement 24 SECTION 8 WIRING 25 Wiring Safety Instructions 25 Wiring Diagram 26 SECTION ...

Page 4: ...n call our technical support for help Before calling please write down the Manufacture Date and Serial Number stamped into the machine id label see below this infor mation helps us determine if updated documenta tion is available for your machine Manufacture date serial Number Manual Accuracy We stand behind our machines If you have any questions or need help use the information below to contact u...

Page 5: ...N A x N A Shipping Dimensions Type Cardboard Content Machine Weight 79 lbs Length x Width x Height 23 x 23 x 11 in Electrical Power Requirement 120V Single Phase 60 Hz Minimum Circuit Size 15A Switch Forward Reverse Barrel Switch Voltage 120V Cord Length 9 ft Cord Gauge 18 AWG Plug Included Yes Included Plug Type NEMA 5 15 Motors Main Type TEFC Capacitor Start Induction Horsepower 1 4 HP Voltage 1...

Page 6: ... 4 in Maximum Height Rollers Parallel Table Surface 6 in Centers Between Rollers 3 3 8 4 3 8 in Other Column Diameter 1 1 2 in Construction Info Roller Synthetic Rubber Housing Cast Aluminum Supports Cast Iron Column Steel Paint Epoxy Other Specifications ISO 9001 Factory Yes CSA Certified Yes Country Of Origin Taiwan Warranty 1 Year Serial Number Location Checked Sticker On In feed Portion Of Hou...

Page 7: ...ill make setup use and any future maintenance easier Horizontal Handcrank Vertical Travel Lock Lever Rotary Movement Lock Lever Vertical Travel Handcrank Horizontal Travel Lock Lever 1 4 HP Motor Elbow Joint Lock Lever Elbow Joint Lock Lever Gearbox Oil Port Behind Elbow Joint to reduce your risk of serious injury read this entire manual bEFORE using machine Figure 1 Controls and features ...

Page 8: ...oof DaNGEROuS ENviRONMENtS do not use machinery in areas that are wet cluttered or have poor lighting operating machinery in these areas greatly increases the risk of accidents and injury MENtaL aLERtNESS REQuiRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For your Own Safety Read instructio...

Page 9: ...educe accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORciNG MacHiNERy do not force machine it will do the job safer and better at the rate for which it was designed NEvER StaND ON MacHiNE serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted StabLE MacHiNE Unexpected movement d...

Page 10: ...standers Commonly caused by improper machine or power feeder setup vERiFy EacH SEtuP Ensure that power feeder is set up correctly and firmly secured before feed ing workpiece an improperly adjusted power feed er could increase the risk of kickback because it will continue feeding when stock is not properly positioned for the cut FEatHERbOaRD When cutting long or large stock that is difficult to fe...

Page 11: ... undersized circuit to reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man u...

Page 12: ... extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 16 AWG Maximum Length Shorter is Better 50 ft Grounding Plug Requirements Figure 2 Typical 5 15 plug and receptacle Grounding P...

Page 13: ...ier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Unpacking SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine Discard immediately The following are needed to complete the setup process but are not included with your machine Des...

Page 14: ... G H I A B The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store NOTICE If you cannot find an item on this list care fully check around inside the machine...

Page 15: ... rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off as much as you can first then wipe off the rest with the rag 4 Repeat Steps 2 3 as necessary unti...

Page 16: ...the power feeder unit completely assembled it will be easier to locate where on the table top you will need to drill your base mounting holes so you can take advantage of the full range of power feeder swing and adjustments You MUST assemble all guards fences and holdowns before starting your machine or power feeder Failure to heed this warning could result in serious personal injury Figure 6 Stan...

Page 17: ...he thickness of your workpiece Also you must be able to point the power feeder slightly towards the machine fence see Figure 8 In other words the tracking of the power feeder must be toed in approximately 1 to 1 5 degrees toward the machine fence so the rubber wheels slightly push the workpiece against the fence dur ing cutting operations If cutting long or large stock that is difficult to feed pr...

Page 18: ...th washer or nut locations under the table you must use an optional clamping kit or drill and thread holes directly into the table as described in Direct Mounting Direct Mounting Use the included mounting template to drill and tap your table so the power feeder base can be directly mounted to the table surface see Figure 10 If the table is thinner than 3 8 thick where the threaded holes would be d...

Page 19: ...nothing will interfere with wheel rotation Figure 11 Feed direction switch 6 Connect the power feeder to the power sup ply and use the feed direction switch see Figure 11 to test operation in both FOR and REV directions Listen and watch for abnormal noises or vibrations The power feeder should run smoothly Correct for any unusual noises or vibra tions before operating the power feeder any further ...

Page 20: ...wheels are parallel with the table surface and are 1 8 lower than the thickness of your workpiece This adjustment ensures that the workpiece will not slip or hang in the middle of a cut Always double check that the power feeder wheels are 1 8 lower than the workpiece before you begin feed ing operations Otherwise the workpiece may slip and kickback You MUST assemble all guards fences and hold down...

Page 21: ...Ft Per Min Your power feeder has the option to feed a workpiece at six different feed rates 13 18 25 30 41 and 62 feet per minute These rates are achieved by changing the combination of change gears in the power feeder gear box Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Figure 12 Change gear locations Change Gear P...

Page 22: ...olvent Avoid touching the plastic or paint with mineral spirits or you may damage the surfaces Cleaning As required to prevent rust binding and dry spots brush the sprockets chain and change gears see Figure 15 with a light film of an automotive grade GL 2 grease To prevent surface rust and binding peri odically clean and oil all lock lever and lead screw threads with a light machine oil Lubricati...

Page 23: ...eatherboard H3309 Shop Fox Featherboard Designed to lock into a standard 3 8 x 3 4 miter slot this featherboard is fully adjustable to accom modate a wide range of workpieces Reduce the likelihood of kickback with this convenient acces sory H3226 Slow Speed Kit for G4176 Increases speed range from 13 62 FPM result ing in a slower feed rate desirable for some appli cations Figure 19 H3226 Quick Slo...

Page 24: ...s T20451 Kirova Clear Safety Glasses H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H7195 Bifocal Safety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 Figure 23 Eye protection assortment T20451 H0736 T20452 T20502 T20503 H7194 Figure 22 H1412 Cutting Tapping Fluid H1412 4 oz Cutting Tapping Fluid This cutting and tapping fluid is non ozone deplet ing and is safe on aluminum and exot...

Page 25: ...er and correct for cause of jamming Motor overheats 1 Motor overloaded 2 Air circulation through the motor restricted 1 Reduce power feeder feed rate 2 Clean out motor fan cover to provide normal air circulation Workpiece jams when feeding under rollers 1 Rollers set too low 2 Feeder at wrong angle 1 Raise feeder 2 Adjust angle Workpiece slips while passing beneath rollers 1 Rollers positioned too...

Page 26: ...e machine before performing maintenance Failure to do this may result in serious person al injury Figure 25 Wheel replacement Cap Screw 2 Using a 5mm hex wrench remove the two wheel retaining cap screws see Figure 25 3 Swap the old wheel with the new 4 Reinstall the two cap screws and tighten in an alternating pattern until the wheel is sec cure To replace a wheel 1 DISCONNECT MACHINE FROM POWER ...

Page 27: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIF...

Page 28: ... Diagram 1 2 5 6 9 10 3 4 7 8 11 12 Side A Side B Motor Power and Direction Switch Ground Ground Start Capacitor Motor 3 2 6 View this page in color at www grizzly com Neutral Hot Ground 5 15 Plug 120 VAC Figure 27 Motor power and direction switch Figure 26 Motor capacitor ...

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Page 30: ...P4176518 GENERAL WARNING LABEL 570 1 P4176570 1 SPROCKET SHAFT 519 P4176519 GEAR SET 20T 30T 570 2 P4176570 2 SPROCKET 521 P4176521 COVER SWITCH ELECTRICITY LABEL 570 3 P4176570 3 E CLIP 13MM 525 P4176525 COVER SWITCH ELECTRICITY LABEL 571 P4176571 SPROCKET SHAFT ASSEMBLY 530 P4176530 DOMED GRIZZLY LABEL 571 1 P4176571 1 GREASE NIPPLE 531 P4176531 COVER SWITCH ELECTRICITY LABEL 571 2 P4176571 2 SH...

Page 31: ...15 3 LEVER M8 1 25 698 4 P4176698 4 LOCK WASHER 10MM 615 4 P4176615 4 HEX NUT M8 1 25 706 P4176706 ELEVATING SHAFT 615 5 P4176615 5 DOG POINT SET SCR M8 1 25 X 20 710 P4176710 HEX NUT M16 2 615 6 P4176615 6 LOCK WASHER 8MM 715 P4176715 ELEVATING SCREW 618 P4176618 OVER ARM SHAFT 716 P4176716 LEADSCREW 631 P4176631 LOCK WASHER 4MM 718 P4176718 COLUMN CAP ASSEMBLY 632 P4176632 HEX NUT M4 7 718 1 P41...

Page 32: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 33: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 34: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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