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Model H8178 Power Feed

4.  ALWAYS  USE  HEARING  PROTECTION 

WHEN  OPERATING  MACHINERY.

 

Machinery  noise  can  cause  permanent 

hearing damage. 

5.  WEAR  PROPER  APPAREL.

  DO  NOT 

wear loose clothing, gloves, neckties, rings, 

or jewelry which may get caught in moving 

parts. Wear protective hair covering to con-

tain long hair and wear non-slip footwear.

6.  NEVER  OPERATE  MACHINERY  WHEN 

TIRED, OR UNDER THE INFLUENCE OF 

DRUGS OR ALCOHOL. 

Be mentally alert 

at all times when running machinery.

1.   READ THROUGH THE ENTIRE MANUAL  

BEFORE  STARTING  MACHINERY. 

Machinery presents serious injury hazards 
to untrained users. 

2.  ALWAYS  USE  ANSI  APPROVED 

SAFETY GLASSES  WHEN OPERATING 

MACHINERY. 

Everyday  eyeglasses  only 

have  impact  resistant  lenses,  they  are 

NOT safety glasses.

3.  ALWAYS  WEAR  AN  ANSI  APPROVED 

RESPIRATOR  WHEN  OPERATING 

MACHINERY  THAT  PRODUCES  DUST.

 

Wood dust is a carcinogen and can cause 
cancer and severe respiratory illnesses.

For Your Own Safety, Read Instruction 

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This 

manual  uses  a  series  of  symbols  and  signal  words  which  are  intended  to  convey  the  level  of 

importance of the safety messages. The progression of symbols is described below. Remember 

that safety messages by themselves do not eliminate danger and are not a substitute for proper 

accident prevention measures.

Indicates a potentially hazardous situation which, if not avoided, 
MAY result in minor or moderate injury. It may also be used to alert 
against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided, 
COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided, 
WILL result in death or serious injury.

This symbol is used to alert the user to useful information about 
proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

Summary of Contents for H8178

Page 1: ...ED OWNER S MANUAL COPYRIGHT OCTOBER 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CR100...

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Page 3: ...ENTS 7 110V Operation 7 SECTION 3 SETUP 8 Setup Safety 8 Unpacking 8 Items Needed for Setup 8 Inventory 9 Installation 9 SECTION 4 OPERATIONS 14 Operation Safety 14 Power Feed Controls 14 SECTION 5 AC...

Page 4: ...e part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they...

Page 5: ...ingle Phase Circuit Board Protection Fuse 5A Automatic Motor Overload Protection Circuit Board Controlled Motor Shutdown Motor Control Circuit Board w Rheostat Rapid Feed Speed Option Yes Push Button...

Page 6: ...d can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible haz...

Page 7: ...es 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wr...

Page 8: ...rn parts Maintain your mill drill in proper work ing condition Perform routine inspections and maintenance promptly Put away adjust ment tools after use 9 AVOIDING ENTANGLEMENT Keep loose clothing art...

Page 9: ...nect your machine to a shared circuit consult a qualified electrician Circuit Breaker 15 Amps Plug Receptacle Type Included Plug Type NEMA 5 15 This machine must have a ground prong in the plug to hel...

Page 10: ...ng the entire set up pro cess This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the...

Page 11: ...tained at your local hardware store Figure 2 Inventory B C E D A Installation These instructions cover the power feed instal lation for the Grizzly Model G0463 and G0619 small mill drills Follow these...

Page 12: ...from the housing a few inches as shown in Figure 5 8 Carefully slide the circuit board and vent cover from the housing a few inches as shown in Figure 5 Figure 5 Power feed breakdown Figure 6 Cap remo...

Page 13: ...late cover The pins are tapered and you WILL crack the end plate Figure 9 Pin removal File this portion of the tapered pin so when it is reinstalled the pin is slightly recessed below the surface of t...

Page 14: ...on Tang Must Align with Lead Screw Slot End Plate Figure 14 Circuit board installation 22 Being careful not to crush or bind the circuit board wires slide the power feed housing onto the end of the mo...

Page 15: ...Switch Stop Pin 24 Install the left and right feed stops into the table slot shown in Figure 16 Note You may want to additionally drill and insert a roll pin to prevent any chance of a stop block ina...

Page 16: ...wer B Orange Fault Lamp When lit it indicates that you must reset the power feed because the circuit board has either detected a motor overload or you have changed feed direc tion Turn the feed speed...

Page 17: ...se Milling Vise G5975 8 Swivel Base Milling Vise Vises feature 360 rotation with fine graduations drop forged handle precision ground jaw faces enclosed acme screw and detachable swivel base Figure 21...

Page 18: ...23 Annual or Biannual Check Lubricate headstock lead screw and gears Schedule Figure 23 Power feed stop pin lubrication Power Feed Stop Pin Brush Replacement During the life of your power feeder you m...

Page 19: ...oard 9 Replace motor and gearbox assy 10 Replace motor and gearbox assy Power feed moves table at inconsis tent speeds during a pass 1 Table gib is binding table 2 Leadscrew is binding 3 Motor brush i...

Page 20: ...er Feed Electrical Components Note Available in color online at grizzly com Figure 28 Circuit board Figure 26 Control panel electrical Figure 27 Limit switch assembly Rapid Feed Switch Fuse Housing Po...

Page 21: ...Model H8178 Power Feed 19 Figure 29 Feed direction switch Top side view A Figure 30 Feed direction switch Top side view B Figure 31 Feed speed rheostat Rear view...

Page 22: ...20 Model H8178 Power Feed Wiring Diagram...

Page 23: ...7 X 8 7 PH8178007 BRUSH SET 26 PH8178026 DIAL KNOB 8 PH8178008 BRUSH CAP 27 PH8178027 RAPID FEED BUTTON 9 PH8178009 CIRCUIT BOARD 28 PH8178028 MOUNTING PLATE 10 PH8178010 INSULATOR 29 PSB30M CAP SCREW...

Page 24: ...22 Model H8178 Power Feed Notes...

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Page 27: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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