Grizzly G9983 Owner'S Manual Download Page 51

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Model G9983 (Mfg. Since 8/09)

-49-

sanding belt drive system parts list

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

301

P9983301 CONTACT ROLLER BASE

342

PR11M

EXT RETAINING RING 25MM

302

PLW06M

LOCK WASHER 10MM

343

PR25M

INT RETAINING RING 47MM

303

PCAP72M CAP SCREW M10-1.5 X 30

344

P6005ZZ

BALL BEARING 6005ZZ

304

P9983304 SWITCH PLATE

345A P9983345A CONTACT ROLLER ASSEMBLY

305

PW04M

FLAT WASHER 10MM

346

P9983346

ROLLER SHAFT

306

PLW06M

LOCK WASHER 10MM

347

P9983347

SLEEVE

307

PCAP72M CAP SCREW M10-1.5 X 30

348

PR11M

EXT RETAINING RING 25MM

308

P9983308 COVER

349

PR25M

INT RETAINING RING 47MM

309

PS02M

PHLP HD SCR M4-.7 X 12

350

P6005ZZ

BALL BEARING 6005ZZ

310

PLW04M

LOCK WASHER 8MM

351

P9983351

SUPPORT ROLLER

311

PB07M

HEX BOLT M8-1.25 X 25

352

P9983352

ROLLER SHAFT

312

P9983312 FORK

353

P9983353

BUSHING

313

PW03M

FLAT WASHER 6MM

354

P9983354

ROLLER BASE

314

PS14M

PHLP HD SCR M6-1 X 12

355

P9983355

MICROMETER BASE

315

P9983315 CYLINDER ROLLER FRAME

356

PCAP26M

CAP SCREW M6-1 X 12

316

PSS04M

SET SCREW M6-1 X 12

357

P9983357

MICROMETER

317

P9983317 SUPPORT TUBE

358

PSS04M

SET SCREW M6-1 X 12

318

PLW04M

LOCK WASHER 8MM

359

P9983359

MAIN WORM GEAR SHAFT

319

PCAP76M CAP SCREW M8-1.25 X 18

360

P9983360

CONNECTION COUPLING

320

P9983320 TOP ROLLER SUPPORT LH

361

PSS04M

SET SCREW M6-1 X 12

321

PLW04M

LOCK WASHER 8MM

362

P9983362

SUPPORT WORM GEAR SHAFT

322

PCAP76M CAP SCREW M8-1.25 X 18

363

P9983363

GRAPHITE BASE LH

323

P9983323 TOP ROLLER SUPPORT RH

364

P9983364

GRAPHITE BASE RH

324

PSS04M

SET SCREW M6-1 X 12

365

P9983365

WORM GEAR

325

P9983325 KNOB BOLT M8-1.25 X 80

366

P9983366

GEAR BUSHING

326

P9983326 ECCENTRIC SHAFT

367

PLW04M

LOCK WASHER 8MM

327

PR11M

EXT RETAINING RING 25MM

368

PB03M

HEX BOLT M8-1.25 X 16

328

P6205ZZ

BALL BEARING 6205ZZ

369

P9983369

VERT MICROMETER SCREW M18-2.8 & M10-1.5

329

P9983329 TOP ROLLER

370

P9983370

PLATEN (MALE)

330

P9983330 TOP ROLLER SHAFT

371

PW01M

FLAT WASHER 8MM

331

P9983331 TOP COVER

372

PCAP58M

CAP SCREW M8-1.25 X 12

332

P99796315 GASKET

373

P9983373

PLATEN (FEMALE)

333

PFH02M

FLAT HD SCR M6-1 X 12

374

P9983374

GRAPHITE CLOTH 3-3/8"W X 16-1/4"L

334

P9983334 SPRING COVER

375

P9983375

SET PLATE

335

P9983335 SHAFT

376

PW05M

FLAT WASHER 4MM

336

P9983336 COMPRESSION SPRING D25 X 24

377

PS02M

PHLP HD SCR M4-.7 X 12

337

P9983337 BOTTOM COVER

378

P9983378

LINING

338

PS06M

PHLP HD SCR M5-.8 X 20

379

PLW07M

LOCK WASHER 20MM

339

PR05M

EXT RETAINING RING 15MM

380

PN17M

HEX NUT M20-1.5

340

PN02M

HEX NUT M10-1.5

381

P9983381

SANDING BELT #180 16 X 48"

341

P9983341 OSCILLATION SQUARE

381-1 P9983381-1 SANDING BELT #240 16 X 48"

Summary of Contents for G9983

Page 1: ...JUNE 2013 TS Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc TR4202 printed IN TAIWAN MODEL G9983 15 OPEN END WIDE BELT...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...Belt Tension 18 Pressure Rollers 19 Dust Collection 19 Power Connection 20 Connecting to Power Source 20 Disconnecting from Power Source 20 Test Run 20 Recommend Adjustments 21 SECTION 4 OPERATIONS 22...

Page 4: ...call our technical support for help before calling please write down the manufacture date and serial number stamped into the machine id label see below this infor mation helps us determine if updated...

Page 5: ...in Footprint Length x Width 29 x 23 1 2 in Shipping Dimensions Type Wood Slat Crate Content Machine Weight 908 lbs Length x Width x Height 36 x 37 x 69 in Must Ship Upright Yes Electrical Power Requir...

Page 6: ...Infeed Sanding Drum Type Spiral Grooved Rubber Infeed Sanding Drum Size 4 in Outfeed Sanding Drum Type Steel Outfeed Sanding Drum Size 3 in Platen Information Platen Type Adjustable Platen Length 16...

Page 7: ...ght Gauge E Dust Port F Load Meter G Emergency Stop Bar H Pressure Regulator B A C D F G H E Figure 1 These are the basic external components of the sander Control Panel The control panel houses the m...

Page 8: ...Figure 3 shows the layout behind the left hand access door A Limit Switch B Sanding Belt Tension Switch C Platen Adjustment Knob Right Access Door Figure 4 shows the layout behind the right hand acce...

Page 9: ...f dangerous environments do not use machinery in areas that are wet cluttered or have poor lighting operating machinery in these areas greatly increases the risk of accidents and injury mental alertne...

Page 10: ...duce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly forcing machinery do not force machine it will do the job safer and bet...

Page 11: ...ould cause serious personal injury WORKPIECE INSPECTION Nails staples knots or other imperfections in the workpiece can be dislodged and thrown from the sander at a high rate of speed into the operato...

Page 12: ...overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a p...

Page 13: ...er supply when required This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances Serious injury could occur if you connect the machine to...

Page 14: ...to complete the setup process but are not included with your machine Description Qty Additional People 1 Safety Glasses 1 Cleaner Degreaser As Needed Disposable Shop Rags As Needed Forklift 1 Straight...

Page 15: ...rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er i...

Page 16: ...nvironment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moi...

Page 17: ...esearch the many options and methods for mounting your machine and choose the best that fits your specific application Mounting Figure 8 Typical fasteners for mounting to concrete floors anchor stud l...

Page 18: ...hand side of the platen as it will be inserted Figure 8 shows the platen being installed correctly The direction of the graphite sheet is important because it must wrap around the platen in the same d...

Page 19: ...nd locate the platen adjustment knob shown in Figure 11 Figure 12 Secure air hose with a hose clamp Connecting Air Hose The air hose connection is located at the regulator on the front of the machine...

Page 20: ...install a sanding belt 1 Open the left hand side door for access 2 Make sure the greasy protective coating has been cleaned from the metal belt roller before installing sanding belt 3 Fit the sanding...

Page 21: ...erious personal injury Dust Collection Recommend CFM at Dust Port 1200 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must c...

Page 22: ...e or unusual noises should be inves tigated and corrected before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 6 Turn the m...

Page 23: ...recommend that you at least check the following adjustments to ensure the best possible results from your new machine All of these adjustments are covered in step by step detail in beginning in the SE...

Page 24: ...the workpiece to make sure it is suitable for sanding 2 Puts on the recommended personal protec tive equipment 3 Starts the dust collector 4 Makes the thickness adjustment by placing the workpiece on...

Page 25: ...he best grit types to install on your sander Choosing Sandpaper Grit Type 60 Coarse 80 100 Medium 120 150 Fine Conveyor height is controlled by turning the hand wheel shown in Figure 17 A scale is loc...

Page 26: ...feed belt will travel at the speed shown 16 4 FPM 13 1 FPM The load meter shown in Figure 20 displays the current amperage draw of the sanding belt motor The needle rises when you increase the load o...

Page 27: ...ion allows the front roller to remove large amounts of material quickly but leaves a rough finish The best belt grit for this position is 100 or coarser Platen Even The platen is set even with the san...

Page 28: ...rt Features all steel welded construction and measures 19 x 65 long Comes with 9 ball bearing rollers and has four indepen dently adjustable legs for any leveling require ment Adjustable in height fro...

Page 29: ...n or damaged cords plugs or switch Damaged V belt Any other condition that could hamper the safe operation of this machine Schedule To reduce risk of shock or accidental startup always disconnect mach...

Page 30: ...motor to provide normal air circulation 3 Inspect connections on motor for loose or shorted terminals or worn insulation 4 Correct the low voltage conditions 5 Install correct fuses or circuit breaker...

Page 31: ...valve closed 3 Oscillation timing incorrect 1 Clean the intake hole on the air eye fork 2 Open valve 3 Adjust oscillation timing Sanding belt will not start 1 Sanding belt is not tensioned 2 Limit swi...

Page 32: ...achine to rotate the eccentric Oscillation Timing Keep your hands clear of the sanding belt when making the adjustments during this procedure The sandpaper is designed to remove a lot of material quic...

Page 33: ...ontrols the oscillation return To adjust the oscillation return 1 Disconnect the sander from power but keep air pressure going into the machine Lower the belt and slide it out of the way of the eye fo...

Page 34: ...ition Variables such as feed rate depth of the cut and type of sanding belt can play a big part in deter mining the proper amount of downward pressure exerted by the rollers Some experimentation may b...

Page 35: ...tension is largely set by trial and error If there is not enough tension the workpiece will not pass through the sander evenly and may possibly be launched toward the operator If there is too much ten...

Page 36: ...adjust ment bolts affects the belt tracking do this until you can make the feed belt track evenly Make sure you did not loosen the belt during the tracking process If you did adjust each side of one b...

Page 37: ...on Always inspect V belts for damage or dete rioration when adjusting for tension Should you find evidence of cracking abrasion or damage from wood chips or other foreign materials replace the belt im...

Page 38: ...If possible have an assistant help you when installing the V belts and the roller Also an assistant can be helpful on the other end of the roller when tightening the nuts on the roller shafts Figure 3...

Page 39: ...moval Make sure that the graphite sheet is wrapped in the same direc tion as the old one Platen Graphite The air system is durable and reliable however components do wear with age If you suspect that...

Page 40: ...s below 1 8 approx 3mm replace both To replace the brake pads 1 DISCONNECT SANDER FROM POWER 2 Turn the air pressure OFF and remove any pressure in the system 3 Remove the nuts from the two mounting b...

Page 41: ...the vertical cylinder D which raises lowers the top roller M to tighten loosen the sanding belt e M i h p a air inlet C b g n F d J K o F l 4 The valve G controls the air flow volume that goes to the...

Page 42: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 43: ...raKing oid valve to belt stop sWitChes to Feed Motor 1L1 3L2 5L3 2T1 4T2 6T3 13NC 14NC CN 11 CN 25 1L1 3L2 5L3 2T1 4T2 6T3 13NC 14NC CN 11 1L1 3L2 5L3 2T1 4T2 6T3 2 3 5 6 8 9 10 11 14 15 12 13 3 3 5...

Page 44: ...efore performing any electrical service Failure to do this will result in a shock hazard leading to injury or death 2 3 5 6 8 9 10 11 14 15 r e s e t r ese t 14 13 22 21 sand i n g b e l t s t a r t 1...

Page 45: ...stop liMit sWitCh disconnect power from machine before performing any electrical service Failure to do this will result in a shock hazard leading to injury or death Main Motor Feed belt Motor 3 4 2 1...

Page 46: ...ON 1 P9983001 TOOL BOX 6 PWR1719 WRENCH 17 X 19MM OPEN END 2 PWR1214 WRENCH 12 X 14MM OPEN END 7 PWR1113 WRENCH 11 X 13MM OPEN END 3 P9983003 FLAT WRENCH 30 37MM 8 PWR810 WRENCH 8 X 10MM OPEN END 4 PS...

Page 47: ...1 126 105 106 114 115 116 117 107 118 119 120 154 104 103 153 123 101 122 121 133 130 131 127 135 147 132 129 155 155 5 155 2 155 7 155 6 155 3 155 4 155 1 155 8 155 9 136 137 138 144 146 145 142 143...

Page 48: ...2 1 GEAR SHAFT 151 PS20M PHLP HD SCR M5 8 X 15 116 PR18M EXT RETAINING RING 17MM 152 P9983514 PLASTIC CONNECTOR L6 1 8 117 P9983102 1 QUILL 153 PLW06M LOCK WASHER 10MM 118 P9983102 1 RACK 154 PB01M HE...

Page 49: ...S14M PHLP HD SCR M6 1 X 12 242 PCAP37M CAP SCREW M6 1 X 50 213 P9983213 LIMIT SWITCH 243 P9983243 FEED MOTOR 1 4HP 220V 1 PH 214 PW05M FLAT WASHER 4MM 243 1 P9983243 1 MOTOR FAN COVER 215 PS48M PHLP H...

Page 50: ...304 310 311 327 328 320 329 317 321 316 330 332 303 302 312 301 331 313 314 309 326 341 339 308 340 337 338 336 323 325 324 334 335 333 358 357 356 374 375 378 373 355 354 359 376 377 363 360 348 349...

Page 51: ...1 25 X 18 360 P9983360 CONNECTION COUPLING 320 P9983320 TOP ROLLER SUPPORT LH 361 PSS04M SET SCREW M6 1 X 12 321 PLW04M LOCK WASHER 8MM 362 P9983362 SUPPORT WORM GEAR SHAFT 322 PCAP76M CAP SCREW M8 1...

Page 52: ...446 444 421 419 412 420 442 441 1 440 441 428 427 438 437 436 429 435 433 430 439 434 432 431 401 402 408 408 410 409 409 411 407 405 406 411 505 503 501 1 502 539 540 507 501 508 538 509 512 506 511...

Page 53: ...03M HEX NUT M8 1 25 517 P9983517 PLASTIC CONNECTOR 6T 421 P9983421 CAPTIVE PIN 518 P9983518 PLASTIC CONNECTOR C6 1 8 422 PR01M EXT RETAINING RING 10MM 519 PN11 HEX NUT 3 8 24 423 P9983423 BEARING COVE...

Page 54: ...623 624 618 601 602 603 602 601 621 612 604V2 627 617 612 611 609 608 605V2 626 625 606 1V2 606V2 622 620 619 702 701 703 704 705 707 709 708 718 713 714 715 705 712 710 711 728 722 726 720 719 721 7...

Page 55: ...06M LOCK WASHER 10MM 612 P9983612 TERMINAL BOARD 12P 716 P9983716 ECCENTRIC SHAFT RH 617 P9983617 GROUND WIRE PANEL 717 PN02M HEX NUT M10 1 5 618 P9983618 STRAIN RELIEF 1 718 PCAP62M CAP SCREW M10 1 5...

Page 56: ...location before resuming operations For replacements contact 800 523 4777 or www grizzly com REF PART DESCRIPTION REF PART DESCRIPTION 800 G8589 GRIZZLY NAMEPLATE LARGE 806 PPAINT 11 GRIZZLY PUTTY TOU...

Page 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 60: ......

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