Grizzly G4000 Owner'S Manual Download

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Model G4000 (Mfg. Since 8/09)

-65-

Compound Slide

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

901

P4000901

COMPOUND SLIDE

921

PW01M

FLAT WASHER 8MM

902

P4000902

SWIVEL BASE

922

P4000922

COMPRESSION SPRING

903

P4000903

COMPOUND SLIDE GIB

923

P4000923

COMPOUND SLIDE LEADSCREW

904

P4000904

CLAMPING RING

924A P4000924A

LEADSCREW MOUNT V2.02.07

905

P4000905

GRADUATED DIAL

925

P4000925

GRADUATED DIAL

906

P4000906

COMPOUND LEADSCREW NUT

926

P4000926

HANDWHEEL

907

P4000907

ADJUSTING SCREW

927

P4000927

HANDLE

908

P4000908

TOOL POST STUD

928

P4000928

KEY 3 X 13

909

P4000909

CLAMPING RING T-BOLT

929

P4000812

DIAL POINTER

910

P4000910

GIB PIN

930

P4000930

THREADED COLLAR

911

P4000911

TOOL POST NUT

931

PSS17M

SET SCREW M8-1.25 X 6

912

PB26M

HEX BOLT M8-1.25 X 30

932

PRP61M

ROLL PIN 3 X 12

913

PCAP50M

CAP SCREW M5-.8 X 10

933

P4000933

C-STYLE TOOL BASE

914

PFH02M

FLAT HD SCR M6-1 X 12

934

P4000934

TOOL POST PIN

915

PSS23M

SET SCREW M4-.7 X 10

934-1 P4000934-1

PIN SPRING

916

PN04M

HEX NUT M4-.7

935

P4000935

4-WAY TOOL POST

917

PN01M

HEX NUT M6-1

938

PCAP13M

CAP SCREW M8-1.25 X 30

918

PRP15M

ROLL PIN 3 X 8

939

P4000939

LOCK HANDLE

919

PRP37M

ROLL PIN 3 X 14

940

P4000940

TOOL POST LOCK NUT

920

P4000920

C-STYLE TOOL CLAMP

944

PW03M

FLAT WASHER 6MM

901

902

903

904

905

906

907

908

909

910

911

912

913

914

915

916

917

918

919

920

921

922

923

924A

925

926

927

928

929

930

931

932

933

934

934-1

935

938

939

940

921

944

Summary of Contents for G4000

Page 1: ...right APRIL 2009 By Grizzly Industrial Inc REVISED MARCH 2013 TR Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc FOR MODELS MANUFACTURED SINCE 8 09 TS11444 printed IN CHINA ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...7 Aligning Tailstock 27 Drilling with Tailstock 29 Steady Rest 29 Follow Rest 30 Cross Slide 30 Compound Slide 31 Tool Holders 31 Spindle Speed 32 Feed Rate Lever 35 Change Gears 36 Power Feed 38 Non Threading 38 Threading Controls 40 Understanding Threading Charts 42 SECTION 5 ACCESSORIES 43 SECTION 6 MAINTENANCE 47 Schedule 47 Cleaning Protecting 47 Lubrication 47 Daily Lubrication Chart 48 SECT...

Page 4: ...ll Circle Muncy PA 17756 Phone 570 546 9663 Email techsupport grizzly com We want your feedback on this manual What did you like about it Where could it be improved Please take a few minutes to give us feedback Grizzly Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com We are proud to offer this manual with your new machine We ve made every effort to be exact wit...

Page 5: ... of basic controls and components refer to Basic Controls beginning on Page 18 Thread Dial Feed Rate Lever NOTICE If you have never used this type of machine or equipment before We strongly recommend that you read books review industry trade magazines or get formal training before beginning any projects Regardless of the content in this section Grizzly Industrial will not be held liable for accide...

Page 6: ... lbs Length x Width x Height 41 x 22 x 20 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 11 6A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 12 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Forward Reverse Switch Motors Main Type ODP Capacit...

Page 7: ...Number of Inch Threads 27 Range of Inch Threads 8 56 TPI Number of Metric Threads 11 Range of Metric Threads 0 5 3 0 mm Dimensions Bed Width 4 1 2 in Leadscrew Diameter 9 16 in Leadscrew TPI 16 TPI Leadscrew Length 25 in Steady Rest Capacity 1 3 4 in Follow Rest Capacity 1 3 4 in Faceplate Size 7 1 2 in Floor to Center Height 41 in Construction Base Cast Iron Headstock Cast Iron Headstock Gears Ca...

Page 8: ...oof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instructio...

Page 9: ...ving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MAChINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER sTANd ON MAChINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted sTABLE MAChINE Unexpected movement dur ing operation greatly increas...

Page 10: ...orkpiece or spindle by hand or with a tool Tie back long hair loose clothing and button up long sleeves to avoid entanglement injuries 7 CHUCK SAFETY Chucks are surprisingly heavy and awkward to hold ALWAYS pro tect your hands and use a chuck cradle or piece of plywood to protect the bedways 8 CORRECT TOOLING The right tool decreases strain on the lathe components and reduces the risk of unsafe cu...

Page 11: ... time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section For your own safety and protection of property consult an electrician if you are unsure about wiring practices or ...

Page 12: ...bers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Serious injury could occur if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual G...

Page 13: ...del G4000 is a heavy machine Serious personalinjurymayoccur if safe moving methods are not used To be safe get assistance use safe lifting methods and use power equipment that is rated for at least 500 lbs to move the shipping crate and machine Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the mach...

Page 14: ...older 1 Hex Nuts M8 1 25 C Type Holder 1 Pin 8 x 20mm C Type Holder 1 Phillips Head Screws M8 1 25 x 16 4 Hex Nuts M8 1 25 3 High Hex Nut M8 1 25 1 Flat Washers 8mm 9 Compression Spring 10 x 40mm 1 Figure 3 Model G4000 inventory 1 A B C D E G F H I Figure 4 Model G4000 inventory 2 J K L N M O P Q R The following is a list of items shipped with your machine Before beginning setup lay these items ou...

Page 15: ...ys to remove this rust preven tative but the following steps work well in a wide variety of situations Always follow the manufac turer s instructions with any cleaning product you use and make sure you work in a well ventilated area to minimize exposure to toxic fumes Before cleaning gather the following Disposable Rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic pa...

Page 16: ...avoid bending the leadscrew or contacting the carriage controls when lifting as shown in Figure 6 Note To help balance the load remove the tailstock and steady rest from the machine then position the right lifting strap and the carriage as far to the right as possible refer Carriage Controls on Page 19 for detailed instructions Make sure the lifting straps do not put any strain on the leadscrew or...

Page 17: ...ich is the largest diameter fastener that the holes in the lathe and chip pan will accommodate When using hex nuts apply thread locking fluid to ensure they do not come loose Use a quality silicone sealant between the lathe and the chip pan to prevent coolant and other fluids leaking through onto the work bench or floor To ensure accurate results from your lathe use a precision level to make the l...

Page 18: ... machine 4 If a chuck is mounted make sure it is firmly secured to the spindle and that it can rotate without any interference refer to Chuck Faceplate Mounting Removal on Page 20 for detailed instructions 5 Make sure the feed lever on the front of the carriage is in the disengaged down position and the half nut lever is in the disengaged up position as shown in Figure 10 Note With the feed and ha...

Page 19: ...e to come to a com plete stop 7 Disconnect the lathe from power then repeat Steps 4 6 for the spindle speeds of 600 RPM and 2000 RPM 8 Turn the lathe OFF 9 Perform all lubrication procedures as instruct ed in the Lubrication subsection on Page 47 The Spindle Bearing Break In procedure is complete and your lathe is ready for opera tion Recommended Adjustments For your convenience the adjustments li...

Page 20: ...erious injury when using this machine read and understand this entire manual before beginning any operations Basic Controls Refer to Figures 11 13 and the following descrip tions to become familiar with the basic controls and components of your lathe Headstock Figure 11 Headstock controls and components D C B A G F E A Thread Dial Chart Shows when to engage the half nut for inch threading B Config...

Page 21: ...red carriage feed for threading H Feed Lever Engages the carriage gears with the longitudinal leadscrew for non threading powered carriage movement I Carriage Handwheel Moves the carriage and the mounted tooling left or right along the bedway J Cross Slide Handwheel Moves the cross slide and mounted tooling in or out to the bedway Tailstock A Quill Holds a tapered center or tool and moves toward o...

Page 22: ...in coat of light machine oil to the threads 4 Insert the longer chuck removal bar into the spindle indent to hold the spindle still then thread the chuck or faceplate onto the spindle and hand tighten it as shown in Figure 14 Note Overtightening the chuck or faceplate onto the spindle will make removal difficult and could damage the threads Make sure the chuck face plate is firmly secured on the s...

Page 23: ...ws can hold a workpiece on the inside or outside surface of the jaw No matter how you configure the jaws make sure the workpiece is firmly secured to the chuck Mount or remove the 3 jaw chuck on the spindle according the instructions beginning on Page 20 Clamping in an Inside Diameter Clamping on an Outside Diameter Figure 16 Examples of workpiece holding configurations Tools Needed Qty 3 Jaw Chuc...

Page 24: ... back the jaws all the way out of the jaw guides 4 Thoroughly clean the jaws with shop rags and mineral spirits then apply a thin coat of an anti rust protective lubricant before storing them in a protected location free from mois ture and abrasives Installing Jaws 1 Place the chuck on a flat stable surface 2 Examine the sides of the jaws each is stamped with a number 1 through 3 Examine the jaw g...

Page 25: ...s independently adjustable hardened steel jaws Each jaw can be removed from the chuck body and reversed for a wide range of work holding configurations The 4 jaw chuck is typically used to hold non concentric workpieces see Figure 20 for an example Figure 20 Example of a non concentric workpiece held in a 4 jaw chuck Mount or remove the 4 jaw chuck according the instructions beginning on Page 20 T...

Page 26: ...centric workpiece Test Indicator Magnetic Base Always use a low spindle speed when machining non concentric or off center workpieces to reduce the risk of ejecting the workpiece from the holding device at a high rate of speed Failure to heed this warning could lead to serious personal injury death or property damage Faceplate The faceplate is used to hold non concentric and off center parts Althou...

Page 27: ... workpiece when used in the tailstock the tip of the center must be lubricated with an anti sieze lubricant to avoid premature wear and maximize smooth operation Also keep the spindle speeds low to reduce the heat and wear from friction Install a lathe dog when using the MT 3 dead cen ter in the spindle see Figure 27 for an example Figure 26 Example of using a dead center installed in the tailstoc...

Page 28: ...CE To avoid premature wear of the dead center or damage to the workpiece always use lower spindle speeds and keep the dead center tip well lubricated Using a Center in the Tailstock 1 DISCONNECT LATHE FROM POWER 2 Thoroughly clean the tapered mating surfac es of the tailstock quill bore and the center 3 Use the tailstock handwheel to feed the quill out from the casting at least 1 2 but for pur pos...

Page 29: ...ver we recommend that you take the time to ensure that the tailstock is aligned to your own desired tolerances especially if you have made tailstock offset adjustments To align the tailstock with the spindle 1 Use a precision level to make sure the lathe bedway is exactly level from side to side and front to back If necessary use shims between the lathe and chip pan 2 Center drill a 6 long piece o...

Page 30: ... Tailstock on Page 27 for adjusting the tailstock position Move the tailstock toward the operator half the distance of the taper Looking down from above Figure 31 Adjust tailstock toward the operator If the machined workpiece is thinner at the tailstock end move the tailstock away from the operator 1 2 the distance of the amount of taper see Figure 32 8 Use a caliper to measure both ends of the wo...

Page 31: ...d This is accomplished by adjusting the brass fingers of the rest so that they evenly contact the workpiece on three sides to support it and still allow it to freely rotate The steady rest can be positioned for purposes of stability and accuracy on either side of the car riage and anywhere along the bedway Tools Needed Qty Wrench 13mm 1 To install and use the steady rest 1 DISCONNECT LATHE FROM PO...

Page 32: ... the cutting tool acts as the third support Figure 36 Follow rest The follow rest is installed removed with two cap screws at the base The fingers are set against the workpiece in the same manner as those of the steady rest Always lubricate the finger tips with an anti seize grease during operation Cross Slide Handwheel Dial Increments Distance One Increment 0 025mm approx 0 001 One Full Rotation ...

Page 33: ...ay tool post is that it can hold four cutting tools at one time and each tool can be quickly indexed rotated to the workpiece as needed 4 Way Tool Post Tools Needed Qty Hex Wrench 6mm 1 To use the 4 way tool post 1 Loosen the tool post cap screws until the tool fits underneath them as shown in Figure 39 then evenly and firmly tighten the cap screws to secure the tool 2 Repeat Step 1 for any remain...

Page 34: ...r down to make sure the holder top is level and makes even contact with the tool Figure 41 Cutting tool properly installed in the C type tool holder Hex Bolt Holder Top Spindle Speed The spindle speed is controlled by belts and pul leys inside the change gear cover see Figure 42 Figure 42 Belts and gears inside the change gear cover To set the correct spindle speed for your opera tion you will nee...

Page 35: ...uble the aver age speed These values are a guideline only Refer to the MACHINERY S HANDBOOK for more detailed information Figure 43 Cutting speed table 2 Determine the final diameter in inches for the cut you intend to make Note For this step you will need to aver age out the diameters or work with the finish diameter Example A You will finish cut 1 2 diameter piece of cast steel stock using an HS...

Page 36: ... speed pulleys and spindle belt A B C Belt Tensioning Pulley Spindle Belt 4 Release the tension on the spindle belt by pulling the belt tensioning lever all the way forward 5 Position the spindle belt onto the pulley combination as indicated under the selected spindle speed in the chart then push the belt tensioning lever all the way back to apply the proper tension to the spindle belt Note Use th...

Page 37: ...s used with the change gears to provide the various pow ered feed rates for the carriage NOTICE Attempting to move the feed rate lever when the spindle is rotating will damage the inter nal gears of the power feed mechanism and will void the warranty NEVER attempt to move the feed rate lever when the lathe is running To set the feed rate lever 1 Make sure the spindle is OFF and has come to a compl...

Page 38: ...bushings and the gear shafts with a stiff brush and min eral spirits When dry apply a thin coat of light machine oil to the gear teeth the bushings and the gear shafts to prevent corrosion and ensure smooth movement Tools Needed Qty Hex Wrench 5mm 1 Wrench or Socket 10mm 1 Flat Head Screwdriver 2 1 To configure the change gears for a feed rate of 0 0078 in rev 1 DISCONNECT LATHE FROM POWER 2 Open ...

Page 39: ...ear 11 Remove the cap screw and flat washer that secure the b gear then remove the gear from the gear shaft see Figure 51 12 Align the keyway on the 60T gear with the gear shaft key then install the gear and secure it with the cap screw and flat washer 13 Move the 120 127T gears to the right and mesh the 120T gear and the 60T b gear then tighten the special bolt to secure the 120 127T gears in pla...

Page 40: ...endent upon the spindle speed The correct powered feed rate of the carriage and the spindle speed is determined by the material to be machined the type of tooling used and by the desired finish Refer to the table in Figure 53 or the Machinery s Handbook for guidelines Note This chart provides the cutting speed for a given feed rate You must use the cutting speed with the formula on Page 33 to calc...

Page 41: ...out 3 Use the handwheels to properly position the tool against the workpiece that is correct for your operation 4 Push the feed lever up to engage the carriage gears with the leadscrew see Figure 54 Note It may be necessary to rock the car riage handwheel back and forth to mesh the feed gear with the leadscrew 5 Push the half nut lever up to disengage the half nut from the leadscrew as shown in Fi...

Page 42: ... the disengaged position Feed Lever Disengaged Down Horizontal Half Nut Lever The half nut lever engages the carriage with the leadscrew which moves the cutting tool along the length of the workpiece see Figure 57 Figure 57 Half nut lever engaged down for threading operations Half Nut Lever Engaged Down Thread Dial Chart The numbers on the thread dial are used with the thread dial chart to show wh...

Page 43: ... of the change gear door For example to cut a TPI of 11 engage the half nut when the thread dial points to the 1 3 5 or 7 To cut a TPI of 24 engage the half nut on any number between 1 and 8 To maintain accuracy and consistency engage the half nut on the same thread dial number for each pass Failure to start on the same number each time may lead to cutting off the thread made in the previous pass ...

Page 44: ...onfigurations for the inch and metric threading operations that your lathe can perform The top chart is for inch threading Find the TPI for your operation in the columns under the top row of numbers from 1 to 9 This top row is the setting for the feed rate lever The correct a and b gears to use are shown in the two left columns and the configuration of these gears is illustrated to the left of tha...

Page 45: ...kness 60 W x 20 D x 34 H 148 lbs approximate shipping weight Figure 63 H7724 60 Birch Workbench with Drawers Some aftermarket accessories can be installed on this machine that could cause it to function improperly increasing the risk of serious personal injury To minimize this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to the newest copy of the Grizzly Catal...

Page 46: ...ric resolution is 0 005mm 0 0002 Comes in a fitted foam lined plastic case and includes a spare battery T10118 Mini Digital Readout Kit Here s the slickest setup for managing the depth of cut with your tailstock Just set up touch off and zero out You re going to know the exact position of the tool Both the scale display and remote display come with a 0 0005 five ten thousandths of an inch resoluti...

Page 47: ...r set offers seven interchangeable tips High quality needle bearings prolong tool life and special tool steel body and tips are precision ground Supplied in wooden box G9318 MT 2 Tailstock Turret This precision Tailstock Turret will save you time and money With six tool sockets you can quickly change from one machining operation to the next within seconds Figure 68 G9318 MT 2 Tailstock Turret Figu...

Page 48: ...lack oxide finish Glanze 7 Pc Insert Turning Tool Sets H5680 5 16 H5681 12mm H5682 Carbide Inserts Package of 10 Here s a precision set for precision turning These tools have been machined to exacting specifica tions and feature rugged tool steel bodies with black oxide finish They all use the same carbide inserts that are indexable to use all four faces Supplied in a fitted case Figure 71 Glance ...

Page 49: ... metal moving parts that require proper lubrication to help ensure efficient and long lasting operation Other than the lubrication points covered in this section all other bearings are internally lubricated and sealed at the factory Simple leave them alone unless they need to be replaced DISCONNECT THE LATHE FROM POWER BEFORE PERFORMING LUBRICATION Make copies of Pages 48 49 and check off the corr...

Page 50: ...er Carriage Handwheel Ball Oiler lubrication 1 Daily Lubrication Chart Machine Area Lubricant Figure No No of Fittngs Days Mon Tue Wed Thu Fri Sat Sun Change Gears ISO 32 Oil 73 4 Spindle Bearings ISO 32 Oil 74 2 Leadscrew Bearings ISO 32 Oil 75 2 Quick Change Cups ISO 68 Way Oil 75 4 Carriage Handwheel ISO 32 Oil 76 1 Apron ISO 32 Oil 78 3 Tailstock ISO 32 Oil 79 1 Leadscrew Bushing ISO 32 Oil 80...

Page 51: ... 80 Leadscrew bushing block ball oiler Leadscrew Bushing Ball Oiler Figure 81 Rack leadscrew and bedways Leadscrew Full Length Bedways Full Length Rack Full Length NOTICE Failure to followed reasonable lubrication practices as instructed in this manual for your lathe could lead to premature failure of your lathe and will void the warranty lubrication 2 ...

Page 52: ...d contacts correct wiring 6 Replace loose pulley shaft 7 Test repair replace 8 Use sharp tools at correct angle reduce feed rate depth of cut use cutting fluid if possible 9 Clean motor let cool and reduce workload 10 Test replace switch 11 Test repair replace 12 Test repair replace 13 Adjust replace centrifugal switch if available Machine has vibration or noisy operation 1 Workpiece not held firm...

Page 53: ...ing out of tool holder 3 Adjust gibs Page 52 4 Sharpen replace 5 Adjust for proper spindle speed and feed rate Page 32 Cross compound slide or carriage feed has sloppy operation 1 Too much play in gibs 2 Handwheel s loose 3 Too much leadscrew backlash cross slide only 4 Leadscrew mechanism worn or out of adjustment 1 Adjust gibs Page 52 2 Tighten handwheel fasteners 3 Adjust leadscrew backlash Pag...

Page 54: ...ICE Excessively loose gibs may cause poor workpiece finishes and may cause undue wear of sliding surfaces and ways Excessively tight gibs may cause prema ture wear of the sliding devices Tools Needed Qty Wrench 7mm 1 Standard Screwdriver 1 1 Cross Slide Compound Slide Gibs 1 DISCONNECT LATHE FROM POWER 2 Loosen the three hex nuts on the side of the device see Figures 83 84 Figure 83 Cross slide gi...

Page 55: ... with the amount of backlash Figure 85 Cross slide backlash adjustment screw Adjustment Screw Adjusting Half Nut The leadscrew half nut should engage the leadscrew firmly without tilting from side to side during operation With normal wear over an extended period of use adjustment of the half nut guide bar may be necessary The goal of adjust ing the half nut guide bar is to remove excessive play so...

Page 56: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIF...

Page 57: ... 4 12 8 3 11 7 1 9 5 Spindle Switch Motor Run Capacitor 20MFD 450VAC Hot Hot Ground NEMA 5 15 Plug As Recommended W2 U2 V2 W1 V1 Rw Start Capacitor 100MFD 250VAC Rw U1 Ro W2 U2 V1 U1 W2 V1 N L WARNING SHOCK HAZARD Disconnect power before working on wiring Ro Ro Figure 87 Electrical box wiring Figure 88 Motor wiring ...

Page 58: ...6 P32007 TAPERED BEARING 32007 126A P4000126A 3 JAW CHUCK KEY 107 P4000107 BEARING CAP 126B P4000126B 3 JAW REVERSE JAWS 3PC SET 108 P4000108 SPACER 126C P4000126C 3 JAW INTERNAL 3 PC JAWS V2 03 07 109 P4000109 GEAR 40T X 30MM 127A P4000127A 4 JAW CHUCK 6 1 4 110 P4000110 SPINDLE PULLEY 127A 1 P4000127A 1 4 JAW CHUCK KEY 111 P4000111 STEEL BALL 129 P4000129 DEAD CENTER MT 2 112 PSS08M SET SCREW M4...

Page 59: ...P4000209 IDLER PULLEY WASHER 228 PCAP17M CAP SCREW M4 7 X 10 210 P4000210 COMPRESSION SPRING 229 PW03M FLAT WASHER 6MM 211 P4000211 STEEL BALL 230 PCAP04M CAP SCREW M6 1 X 10 212 P4000212 IDLER PULLEY 231 PCAP06M CAP SCREW M6 1 X 25 213 P4000213 CLUTCH HUB 232 PW03M FLAT WASHER 6MM 215 PR03M EXT RETAINING RING 12MM 234 PCAP02M CAP SCREW M6 1 X 20 216 P4000216 OIL PORT 235 P4000235 CLAMP BLOCK 217A...

Page 60: ...A PCAP06M CAP SCREW M6 1 X 25 308 PR03M EXT RETAINING RING 12MM 319 PSS20M SET SCREW M8 1 25 X 8 309 PR20M INT RETAINING RING 28MM 320 P4000320 WAVY WASHER 310 PW04M FLAT WASHER 10MM 321 PR84M EXT RETAINING RING 34MM 311 PN02M HEX NUT M10 1 5 322 P4000322 BELT TENSION LEVER 312 P4000312 SPRING RING 323 P4000323 EXTENSION ROD 313 P4000313 TENSION SPRING 324 P4000324 KNOB 303 305 306 308 309 310 311...

Page 61: ...ER 6MM 405 P4000405 KEYED BUSHING 417 PCAP48M CAP SCREW M6 1 X 35 406 P4000406 GEAR 127T 418 P4000418 GEAR 28T 407 P4000407 GEAR 120T 419 P4000419 GEAR 36T 408 P4000408 SHAFT RETAINING CLIP 420 P4000420 GEAR 42T 409 P4000409 OIL PORT 6MM 421 P4000421 GEAR 45T 410 PW04M FLAT WASHER 10MM 422 P4000422 GEAR 60T 411 PRP19M ROLL PIN 4 X 14 423 P4000423 GEAR 80T 412 P4000412 GEAR 30T 401 402 403 404 405 ...

Page 62: ... HEX WRENCH 5MM 509 P4000509 SPINDLE SWITCH 524 PAW06M HEX WRENCH 6MM 510 PS09M PHLP HD SCR M5 8 X 10 525 PS56M PHLP HD SCR M4 7 X 16 511 P4000511 MOTOR 3 4HP 110V 60HZ 526 P4000526 STRAIN RELIEF NUT M24 1 5 511 1 P4000511 1 MOTOR FAN COVER 527 P4000527 STRAIN RELIEF M24 511 2 P4000511 2 MOTOR FAN 936 PSDF2 SCREWDRIVER FLAT 2 511 3 P4000511 3 TERMINAL COVER 937 PSDP2 SCREWDRIVER PHILLIPS 2 512 PLW...

Page 63: ...R 18T 636 P4000636 BUSHING 613 P4000613 GEAR 16T 637 PRP19M ROLL PIN 4 X 14 614 P4000614 BUSHING 638 P4000638 NUMBER PLATE 615 PR06M EXT RETAINING RING 16MM 639 PRIV002M COPPER FLUTED RIVET 2 X 5MM 616 P4000616 SHAFT 640 PCAP14M CAP SCREW M8 1 25 X 20 617 PK10M KEY 5 X 5 X 12 641 PLW04M LOCK WASHER 8MM 618 P4000618 GEAR 16T 642 P4000642 OIL CUP 619 P4000619 SHIFT ARM 643 P4000643 BEARING CAP 620 P...

Page 64: ...717 718 719 720 722 723 724 725 726 727 728 729 730 731 732 733 734 735 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 753 753A 754 755 756 757 758 759 760 761 762 763 764 765 766 707 713 714 721 Front View 776 777 729 743 747 707 Rear View 771 772 767 768 769 770 778 779 782 781 780 ...

Page 65: ...X NUT M8 1 25 721 P4000721 COMPRESSION SPRING 759 P4000759 THREAD DIAL 722 PSS23M SET SCREW M4 7 X 10 760 P4000760 THREAD DIAL SCREW 723 PCAP07M CAP SCREW M6 1 X 30 761 P4000761 POINTER 724 P4000724 GEAR SHAFT 43T 762 PRIV008M COPPER FLUTED RIVET 2 X 4MM 725 P4000725 SHAFT 763 PCAP49M CAP SCREW M6 1 X 60 726 PK05M KEY 4 X 4 X 10 764 P4000764 APRON REAR COVER 727 P4000727 GEAR 41T 765 PCAP33M CAP S...

Page 66: ...P4000810 GRADUATED DIAL 831 P4000831 FRONT WAY WIPER 811 P4000811 WOODRUFF KEY 832 P4000832 FRONT WIPER CLAMP 812 P4000812 INDICATOR PLATE 833 PS17M PHLP HD SCR M4 7 X 6 813 P4000813 HANDWHEEL 834 P4000834 REAR WAY WIPER 814 P4000814 SPECIAL HEX NUT 835 P4000835 REAR WIPER CLAMP 815 PSS17M SET SCREW M8 1 25 X 6 836 P40001020 OIL PORT 6MM 816 P4000816 HANDLE 837 PCAP13M CAP SCREW M8 1 25 X 30 817 P...

Page 67: ... POINTER 910 P4000910 GIB PIN 930 P4000930 THREADED COLLAR 911 P4000911 TOOL POST NUT 931 PSS17M SET SCREW M8 1 25 X 6 912 PB26M HEX BOLT M8 1 25 X 30 932 PRP61M ROLL PIN 3 X 12 913 PCAP50M CAP SCREW M5 8 X 10 933 P4000933 C STYLE TOOL BASE 914 PFH02M FLAT HD SCR M6 1 X 12 934 P4000934 TOOL POST PIN 915 PSS23M SET SCREW M4 7 X 10 934 1 P4000934 1 PIN SPRING 916 PN04M HEX NUT M4 7 935 P4000935 4 WA...

Page 68: ...07 CLAMP 1020 P40001020 OIL PORT 6MM 1008 PSS05M SET SCREW M5 8 X 10 1021 P40001021 CLAMPING PLATE 1009 P40001009 GRADUATED DIAL 1022 PN03M HEX NUT M8 1 25 1010 P40001010 POINTER PLATE 1023 P40001023 TAILSTOCK CLAMP BOLT 1011 P40001011 HANDWHEEL NUT M8 1 25 1024 PW01M FLAT WASHER 8MM 1012 P40001012 TAILSTOCK BODY 1026 P40001026 UPPER OFFSET PLATE V2 03 09 1013 P40001013 TAILSTOCK BASE 1027 P400010...

Page 69: ...N03M HEX NUT M8 1 25 1101A P40001101A STEADY REST ASSEMBLY 1106 P40001106 ADJUSTING SCREW 1102 P40001102 STEADY REST FINGER 1107 P40001107 CLAMPING PLATE 1103 P40001103 SPECIAL SCREW 1108 PB28M HEX BOLT M8 1 25 X 60 1104 PLW04M LOCK WASHER 8MM 1109 PW01M FLAT WASHER 8MM 1101 1101A 1102 1103 1104 1105 1106 1107 1108 1109 1105 ...

Page 70: ...PART DESCRIPTION 1201 P40001201 FOLLOW REST CASTING 1205 PN03M HEX NUT M8 1 25 1201V2 P40001201V2 FOLLOW REST ASSEMBLY V2 01 09 1206 PW01M FLAT WASHER 8MM 1202 P40001202 FOLLOW REST FINGER 2PC SET 1207 PCAP07M CAP SCREW M6 1 X 30 1203 P40001103 SPECIAL SCREW 1208 PW03M FLAT WASHER 6MM 1204 P40001204 ADJUSTING SCREW ...

Page 71: ...01302 RACK 1314 PN01M HEX NUT M6 1 1303 PCAP18M CAP SCREW M4 7 X 8 1317 P40001317 CHIP SHIELD GREEN V1 06 97 1305 P40001305 LEADSCREW BUSHING BLOCK 1317V2 P40001317V2 CHIP SHIELD WHITE V2 01 08 1306 P4000216 OIL PORT 1318 P40001318 CHIP PAN 1307 PCAP02M CAP SCREW M6 1 X 20 1320 PW02M FLAT WASHER 5MM 1308 PN03M HEX NUT M8 1 25 1321 PCAP50M CAP SCREW M5 8 X 10 1309 PSS17M SET SCREW M8 1 25 X 6 1322 ...

Page 72: ...e machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 943 P4000943 THREAD DIAL CHART LABEL 1353 PLABEL 14A ELECTRICITY LABEL 1350 P40001350 PINCH HAZARD LABEL 1354 P40001354 WARNINGS LABEL 1351 P40001351 MACHINE ID LABEL 1356 P40001356...

Page 73: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 74: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 75: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside a...

Page 76: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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Grizzly G4000, Owner'S Manual

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