Grizzly G3616 Owner'S Manual Download Page 1

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR7337

PRINTED IN CHINA

MODEL G3616/G3617

MILLING MACHINE

OWNER'S MANUAL

Summary of Contents for G3616

Page 1: ...STRIAL INC REVISED OCTOBER 2007 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TR7337 PRINTED IN CHINA MODEL G3616 G...

Page 2: ......

Page 3: ...or Set Up 16 Unpacking 16 Inventory 17 Hardware Recognition Chart 18 Clean Up 19 Site Considerations 19 Mounting to Floor 19 Way Cover Installation 21 Handle Installation 21 SECTION 4 OPERATION 22 Ope...

Page 4: ...Diagram 50 Column Parts Breakdown 51 Column Parts List 52 Rotary Table Parts Breakdown 53 Rotary Table Parts List 54 Head Parts Breakdown 55 Head Parts List 56 G3617 Horizontal Spindle Parts Breakdown...

Page 5: ...e enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with the Model G3616 G3617 It was written to guide you through assembly review s...

Page 6: ...el Lock E Vertical Spindle F Work Light G Coolant Hose H Longitudinal Feed Handwheel 2 Places I Powerfeed Hard Stop 2 Places J Longitudinal Feed Lock 2 Places K Knee Feed Handwheel L Cross Feed Handwh...

Page 7: ...Shipping Dimensions Type Wood Crate Content Machine Weight 1996 lbs Length Width Height 44 x 45 x 88 in Electrical Switch Forward Reverse Switch Voltage 220V Cord Length 6 ft Cord Gauge 12 gauge Reco...

Page 8: ...able 15 in Drilling Cap For Cast Iron 1 1 4 in Drilling Cap For Steel 1 1 4 in No Of Vert Spindle Speeds 9 Range Of Vert Spindle Speeds 270 390 490 615 860 930 1600 1960 2950 RPM No Of Longitudinal Fe...

Page 9: ...ay not accurately describe items previously purchased PAGE 3 OF 3 Model G3616 Other Specifications Country Of Origin China Warranty 1 Year Serial Number Location Label on Head Casting Assembly Time 1...

Page 10: ...ping Dimensions Type Wood Crate Content Machine Weight 2429 lbs Length Width Height 53 x 45 x 88 in Electrical Switch Forward Reverse Switch Voltage 220V Cord Length 6 ft Cord Gauge 12 gauge Recommend...

Page 11: ...l 13 in Ram Travel 11 in Ram Swivel Angle 90 deg Head Travel 5 in Head Swivel 90 deg Head Tilt Left and Right 90 deg Turret Or Column Swivel Left and Right 90 deg Max Dist Spindle To Column 27 in Max...

Page 12: ...Iron Paint Epoxy Other Collars Calibrated 0 001 in Spindle Info Spindle Taper R 8 End Milling Cap 1 in Face Milling Cap 3 in Draw Bar Diameter 0 550 in Draw Bar TPI 20 Draw Bar Length 16 5 8 in Spindl...

Page 13: ...w Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE 4 ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING M...

Page 14: ...place extension cords if they become damaged DO NOT use extension cords for 220V machinery Safety Instructions for Machinery 16 ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure...

Page 15: ...Serious personal injury could result 14 ADJUSTMENTS DURING OPERATION Never perform layout assembly or setup work on the mill while a bit or cutter is rotat ing 15 LEAVING MACHINE Shut off power remove...

Page 16: ...motor on the machine and it will draw the following amps when com bined with the coolant pump motor 220V Connection 10 9 Amps 110V Connection 20 45 Amps Circuit Breaker Requirements Install your mach...

Page 17: ...extension cords on 220V equipment Instead arrange the place ment of your equipment and the installed wiring to eliminate the need for extension cords 110V Operation If you find it necessary to use a 1...

Page 18: ...u are completely satisfied with the con dition of your shipment you should inventory the contents The purpose of this section is to guide you through the required steps to get your machine out of its...

Page 19: ...glad to replace them or for the sake of expedi ency replacements can be obtained at your local hardware store Tool Box Figure 5 6 Qty A Tool Box 1 B Drill Chuck w Key 1 16mm JT33 1 C Handwheel Handles...

Page 20: ...18 G3616 G3617 Mill Hardware Recognition Chart...

Page 21: ...ed needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your mill See Figure 7 for the minimum wor...

Page 22: ...between the back of machine and the wall 2 Put on safety glasses and a dust mask before starting 3 Use the mounting holes in the milling machine base to act as a guide or layout holes as shown in Fig...

Page 23: ...ocated near the column use a nut and washer 2 Place the way cover on the machine and align it with the fastener holes 3 Attach the way cover with the four screws removed in Step 1 Figure 11 Way cover...

Page 24: ...Setting RPM Whether using the vertical or horizontal spindle you need to 1 determine the RPM needed to cut your workpiece and 2 adjust the V belts in the access panel for the spindle you will use for...

Page 25: ...elts for the horizontal spin dle 1 Examine the Horizontal Spindle Speed Chart Figure 16 or on the access cover at the rear of the mill to find the closest match to your needed RPM 2 Make sure the main...

Page 26: ...nsion on the V belts 7 Slide the center pulley set to the right to release the tension and allow belt move ment 8 Move the V belts to the appropriate pulley sets for the needed RPM 9 Move the center p...

Page 27: ...he spindle is turned OFF 2 Clean any debris from the spindle opening 3 Rotate the vertical spindle 90 4 Rotate the spindle box 180 so that the spindle support is in line with the horizontal spindle ax...

Page 28: ...ris or chips from the tool and the tool holder arbor 3 Return the vertical quill to its upmost posi tion 4 Lock the spindle in place to keep it from rotat ing 5 Using a wrench loosen the drawbar nut k...

Page 29: ...ndle in place and push in the lock pin as far as it will go Note For accurate positioning additional setup tools should be used to determine the actual angular setting Lock Pin Nut Figure 24 Vertical...

Page 30: ...vise The vise has a swivel base that allows it to rotate 360 To rotate the vise 1 Make sure the power is turned OFF 2 Loosen the vise nuts see Figure 27 one on each side to free up the vise Vise Rotat...

Page 31: ...l Cross Feed The cross feed is controlled by the center handwheel and two locks on the right side of the mill under the table see Figures 28 29 Longitudinal Feed Control The longitudinal feed is contr...

Page 32: ...he right for the desired travel direction The table MUST come to a com plete stop before changing directions B Rapid Speed Switch Depressing this switch will cause the table to feed at its maxi mum ra...

Page 33: ...5 Repeat these steps for each RPM setting Spindle Break In Procedure Coolant System Figure 35 Power feed and table stops E Limit Switch Stops the power feed when it makes contact with the adjustable p...

Page 34: ...ion locks very low profiles 10 second vernier scales gear drives with oil immersion and satin chrome dials See the current Grizzly catalog for full specifica tions Features 4 330 overall height horizo...

Page 35: ...9765 9 PC Ball End Mill Set Features 2 flute ball nose end mills Includes the following sizes 1 8 3 16 1 4 5 16 3 8 7 16 1 2 5 8 and 3 4 Figure 43 G9765 9 PC Ball End Mill Set G5641 1 2 3 Blocks G9815...

Page 36: ...Radio Headset Earmuffs Protect yourself comfortably with a pair of cush ioned earmuffs Especially important if you or employees operate for hours at a time H1302 H4977 H4979 Figure 49 SLIPIT gel and...

Page 37: ...en in this section Daily Check Check to ensure V belts are tight Clean machine to remove debris Make sure table vise are clean of metal chips before placing anything on in them Clean spindle openings...

Page 38: ...iler oil can filled with ISO 68 or SAE 20W non detergent oil or similar lubricant Lubricate the following areas every 8 hours of actual use Back of Machine Figure 51 A Horiz Arbor Support Bearing G361...

Page 39: ...ine Figures 55 57 I Column Knee Intersection J Cross Ways Under Table K Table rotation Front and Back L Quill Feed M Horizontal Spindle G3617 Only J K I M L Leadscrews Directly apply a small amount of...

Page 40: ...achine is designed to store cutting fluid During storage some fluids grow dangerous microbes or due to the collection of toxic metal chips in the fluid the fluid can become a potent and extremely pois...

Page 41: ...eed to be made during the life of the machine This section is provided for your convenience it is not a substitute for the Grizzly Service Department If any adjustments arise that are not described in...

Page 42: ...all hot lines and grounds are operational and have correct voltage on all legs 9 Close door or replace faulty limit switch 10 Replace faulty ON button or ON OFF switch 11 Adjust or replace the centrif...

Page 43: ...to table or into mill vise 4 RPM and feed rate too high 1 Tighten down table locks 2 Tighten spindle lock 3 Check that clamping is tight and sufficient for the job Make sure mill vise is tight to the...

Page 44: ...red RPM setting and tighten the nuts Review Setting RPM on Page 22 for detailed instructions 10 Replace the access cover and secure in place with the two thumb screws 11 Replace the top cover and secu...

Page 45: ...appropriate pulley sets for the needed RPM 7 Move the center pulley set back into position and reinstall the tension nut bring the pulleys to the proper tension 8 Tighten the nut to secure the center...

Page 46: ...has a gib that is sandwiched between two adjust ment screws see Figures 61 64 for the locations of one end of each adjustment screw Some minor components must be removed to access all the gib adjustm...

Page 47: ...6 G3617 Mill 45 G3616 Wiring Box Identification AC Contactor Pump Capacitor Circuit Breaker Transformer Main Power Switch Grounding Terminal Bar Main Terminal Bar Vertical Spindle Relay Coolant Pump R...

Page 48: ...QS MAIN POWER SWITCH HZ12 40 15 FR1 SPINDLE MOTOR RELAY JR16 20 3D DIAL SETTING 20A CURRENT RANGE 20 32A FR2 COOLANT PUMP MOTOR RELAY JR16 20 3D DIAL SETTING 0 9A CURRENT RANGE 0 68 1 1A SA1 COMBINAT...

Page 49: ...1 32 22 AC 24V 60HZ QS MAIN SWITCH HZ12 40 15 FR1 RELAY JR16 20 3D DIAL SETTING 10A CURRENT RANGE 10 16A FR2 RELAY JR16 20 3D DIAL SETTING 0 45A CURRENT RANGE 0 32 0 5A SA1 COMBINATION SWITCH FOR VERT...

Page 50: ...17 Mill G3617 Wiring Box Identification Contactor Vertical Spindle Relay Pump Capacitor Circuit Breaker Main Switch Transformer Grounding Terminal Bar Main Terminal Bar Horizontal Spindle Relay Coolan...

Page 51: ...CAL SPINDLE MOTOR RELAY JR16 20 3D DIAL 25A CURRENT RANGE 20 32A FR2 HORIZONTAL SPINDLE MOTOR RELAY JR16 20 3D DIAL 25A CURRENT RANGE 20 32A FR3 COOLANT PUMP MOTOR RELAY JR16 20 3D DIAL 0 9A CURRENT R...

Page 52: ...SPINDLE MOTOR RELAY JR16 20 3D DIAL 10A CURRENT RANGE 10 16A FR2 HORIZONTAL SPINDLE MOTOR RELAY JR16 20 3D DIAL 8 5A CURRENT RANGE 6 8 11A FR3 COOLANT PUMP MOTOR RELAY JR16 20 3D DIAL 0 45A CURRENT RA...

Page 53: ...G3616 G3617 Mill 51 Column Parts Breakdown...

Page 54: ...3616022 COVER 70 P3616070 SHAFT 23 PS08M PHLP HD SCR M5 8 X 12 71 P3616071 COLLAR 24 P3616024 COVER 72 PSB114M CAP SCREW M6 1 x 22 25 PS08M PHLP HD SCR M5 8 X 12 73 P3616073 BALL BEARING 25 X 42 X 11...

Page 55: ...G3616 G3617 Mill 53 Rotary Table Parts Breakdown...

Page 56: ...P3616111 SUPPORT 136 P3616136 CLAMP BLOCK 112 P3616112 OIL CUP 137 P3616134 CLAMP BOLT M10 1 5 x 58 X 25 113 P3616113 SCREW BRACKET 138 PB03M HEX BOLT M8 1 25 X 16 114 P3616114 DOG 139 P3616139 WIPER...

Page 57: ...G3616 G3617 Mill 55 Head Parts Breakdown...

Page 58: ...M50 X 1 5MM 217 PK41M KEY 8 X 8 X 40 265 P3616265 SPINDLE PULLEY 218 P3616218 MOTOR PULLEY 266 P3616266 SPRING SLEEVE 219 PSS04M SET SCREW M6 1 X 12 267 P3616267 COLLAR 220 P3616220 WORM GEAR 268 PSB0...

Page 59: ...G3616 G3617 Mill 57 G3617 Horizontal Spindle Parts Breakdown...

Page 60: ...X 30 360 1 P3617360 1 MOTOR FAN COVER 321 PR09M EXT RETAINING RING 20MM 360 2 P3617360 2 MOTOR FAN 322 P3617322 WHEEL 360 3 P3617360 3 R CAPACITOR COVER 323 P6003 BALL BEARING 6003ZZ 360 4 PC020B R C...

Page 61: ...G3616 G3617 Mill 59 Power Feed Parts Breakdown...

Page 62: ...505 7 ACTUATOR 420 P3616420 CONTROL CORD 505 8 P3616505 8 CONNECTING PLATE 421 P3616421 CORD CLAMP 505 9 PS12M PHLP HD SCR M3 5 X 6 422 P3616422 LOCKING NUT 506 P3616506 BRUSH HOLDER 423 P3616423 BOTT...

Page 63: ...18 3 P3616518 3 TRAVEL STOP SHAFT 513 1 P3616513 1 ZYTEL GEAR WITHOUT HUB 518 4 P3616518 4 SPRING 513 2 PW21M FLAT WASHER 32MM 518 5 PB07M HEX BOLT M8 1 25 X 25 513 3 P3616513 3 HUB OF ZYTEL GEAR 518...

Page 64: ...62 G3616 G3617 Mill G3616 Electrical Parts Breakdown...

Page 65: ...2 0 5A 220V 606 PSB01M CAP SCREW M6 1 x 16 627A P3616627A RELAY JR16 20 3D 0 68 1 1A 110V 607 PLW01M LOCK WASHER 5MM 628 P3616628 CIRCUIT BREAKER DZ47 63 1P 3A 608 P3616608 CONDUIT 20MM 629 P3616629 L...

Page 66: ...64 G3616 G3617 Mill G3617 Electrical Parts Breakdown...

Page 67: ...15MM 637 P3616637 RELAY JR16 20 3D 6 8 11A 220V 610 P3616610 STRAIN RELIEF 20MM 637A P3616626A RELAY JR16 20 3D 20 32A 110V 611 P3616611 STRAIN RELIEF 25MM 638 P3616627 RELAY JR16 20 3D 0 32 0 5A 220V...

Page 68: ...66 G3616 G3617 Mill...

Page 69: ...0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes __...

Page 70: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 71: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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