Grizzly G0900 Owner'S Manual Download Page 63

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Model G0900 (Mfd. Since 03/20)

-61-

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REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

P0900002

CAP SCREW M6-1 X 12

154-4

P0900154-4

FORWARD/REVERSE SWITCH

P0900006

PHLP HD SCR M6-1 X 12

154-5

P0900154-5

ON BUTTON YK A600 25MM GRN

P0900053

HEX BOLT M10-1.5 X 25

154-6

P0900154-6

E-STOP BUTTON KEYON KB2-ESS42+KB2 BE102

P0900054

LOCK WASHER 10MM

154-7

P0900154-7

PHLP HD SCR M6-1 X 12

P0900055

FLAT WASHER 10MM

154-8

P0900154-8

PHLP HD SCR M3-.5 X 12

P0900067

LOCK WASHER 8MM

154-9

P0900154-9

OVERLOAD RELAY NTH-21 17-21A

P0900071

CAP SCREW M8-1.25 X 16

154-10

P0900154-10

CONTACTOR SHERN DIAN C-18D10 (220V)

P0900074

HEX NUT M8-1.25

154-16

P0900154-16

PHLP HD SCR M5-.8 X 8

110

P0900110

SIDE COVER

154-17

P0900154-17

EXT TOOTH WASHER 5MM

111

P0900111

CABINET

154-18

P0900154-18

GROUND LABEL

112

P0900112

CORD SECURE CHAIN

154-19

P0900154-19

DRO COVER

113

P0900113

DOOR STOP

154-20

P0900154-20

PLATE ATBS, PF-B GIKOKA

114

P0900114

PHLP HD SCR 3/16-24 X 1/4

154-21

P0900154-21

PHLP HD SCR M4-.7 X 6

115

P0900115

JUNCTION BOX

154-22

P0900154-22

RAIL TS-35 X 55MM

116

P0900116

PHLP HD SCR M5-.8 X 10

154-28

P0900154-28

CONTROL PANEL CORD 12G 3W 78.5"

117

P0900117

JUNCTION BOX BASE

154-29

P0900154-29

MOTOR CORD 12G 4W 67"

118

P0900118

STRAIN RELIEF TYPE-3 PG16

154-30

P0900154-30

LIMIT SWITCH CORD 18G 2W 55"

119

P0900119

STRAIN RELIEF TYPE-1 1

154-37

P0900154-37

FIX PLATE

120

P0900120

EXT TOOTH WASHER 5MM

154-42

P0900154-42

CAP SCREW M5-.8 X 8

121

P0900121

PHLP HD SCR M4-.7 X 8

154-43

P0900154-43

STRAIN RELIEF TYPE-1 1/2

122

P0900122

FLAT WASHER 4MM

154-44

P0900154-44

STRAIN RELIEF TYPE-1 7/8

123

P0900123

CABINET DOOR

154-45

P0900154-45

STRAIN RELIEF TYPE-1 5/8

124

P0900124

LATCH

154-46

P0900154-46

STRAIN RELIEF TYPE-1 3/4

148

P0900148

LOCK NUT M4-.7

154-47

P0900154-47

SENSOR BOARD

149

P0900149

BRACKET

154-48

P0900154-48

CAP SCREW M3-.5 X 8 PLASTIC

150

P0900150

LIMIT SWITCH COVER

154-49

P0900154-49

HEX NUT M3-.5 PLASTIC

151

P0900151

LIMIT SWITCH MOUJEN MJ2-1306

154-50V2 P0900154-50V2 SENSOR CORD 22G 5W 18" V2.03.20

152

P0900152

PHLP HD SCR M4-.7 X 35

154-51

P0900154-51

SENSOR EXTENSION CORD 22G 5W 57"

153

P0900153

MITER GAUGE ASSEMBLY

158

P0900158

SPINDLE WRENCH 50MM

153-1

P0900153-1

PHLP HD SCR 3/16-24 X 3/8

159

P0900159

COMBO SCREWDRIVER #1

153-2

P0900153-2

POINTER

160

P0900160

HEX WRENCH 3MM

153-3

P0900153-3

BLOCK

161

P0900161

HEX WRENCH 6MM

153-4

P0900153-4

SHAFT

162

P0900162

WRENCH 22 X 24MM OPEN-ENDS

153-5

P0900153-5

MITER GAUGE LABEL

172

P0900172

WRENCH 14 X 17MM OPEN-ENDS

153-6

P0900153-6

PHLP HD SCR 5/32-32 X 5/8

174

P0900174

STRAIN RELIEF TYPE-1 1/2

153-7

P0900153-7

HEX NUT 5/32-32

175

P0900175

STRAIN RELIEF TYPE-1 5/8

153-8

P0900153-8

PHLP HD SCR 1/4-20 X 1/2

176

P0900176

STRAIN RELIEF TYPE-1 7/8

153-9

P0900153-9

SET SCREW M5-.8 X 12

177

P0900177

FRONT COVER

153-10 P0900153-10 FIXED HANDLE 38 X 110, M10-1.5 X 38

178

P0900178

PLATE

153-11 P0900153-11 FLAT WASHER 8MM

179

P0900179

FLAT WASHER 5MM

153-12 P0900153-12 MITER GAUGE

180

P0900180

HEX NUT M5-.8

153-13 P0900153-13 PLATE

183

P0900183

SPACER 5.5ID X 9OD X 11L

153-14 P0900153-14 GUIDE PLATE

184

P0900184

TERMINAL BAR 5P M5 X 30 X 14.2 TM4

153-15 P0900153-15 PHLP HD SCR M6-1 X 8

185

P0900185

PHLP HD SCR M5-.8 X 30

153-16 P0900153-16 O-RING 4.8 X 1.9 P5

186

P0900186

POWER CORD 12G 3W 138" L6-30P

154

P0900154

CONTROL PANEL ASSEMBLY

187

P0900187

STRAIN RELIEF TYPE-1 3/4

154-1

P0900154-1

CONTROL BOX

188

P0900188

FOOT M8-1.25 X 130

154-2

P0900154-2

CONTROL PLATE

Cabinet, Controls & Tools Parts List

Summary of Contents for G0900

Page 1: ...H 2020 CS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CS20545 PRINTED IN TAIWAN V2 03 20 MODEL G0900 5 HP DELUXE SPINDLE SHAPER OWNER S MANUAL For models manufactured since 03 20 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ... Adjusting Cutterhead Guard 27 Adjusting Fence 27 Straight Shaping 28 Digital Readout Operation 29 Using Rub Collars 30 Irregular Shaping 31 Pattern Work 33 Shaping Small Stock 34 SECTION 5 SHOP MADE SAFETY ACCESSORIES 35 Making a Zero Clearance Fence 35 Making Featherboards 36 Making Push Sticks 37 Making Box Guards 38 SECTION 6 ACCESSORIES 39 SECTION 7 MAINTENANCE 42 Schedule 42 Cleaning Protect...

Page 4: ...nuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual updates for free on our web site at www grizzly com Alternatively you can call ou...

Page 5: ...ation of cutter d Do not use awkward hand positions e Keep fingers away from revolving cutter use fixtures when necessary f Use overhead guard when adjustable fence is not in place A Work Table B Table Featherboard 1 of 2 C Fence 1 of 2 D Fence Featherboard 1 of 2 E Guard Lock Knobs F Cutterhead Guard G Guard Adjustment Knobs H Spindle Assembly I Control Panel J Fence Lock Knobs K Fence Assembly A...

Page 6: ... speed and size Cabinet Access Door Spindle Elevation Handwheel Control Panel ON Button Turns machine ON Emergency STOP Button Turns machine OFF and prevents it from starting Forward Reverse FOR REV Switch Starts stops and reverses spindle rotation Digital Readout DRO Screen Displays height of the spindle in either inches or millimeters Zeroing Button Adjusts height to 0 in mm mm in Button Display...

Page 7: ...ing Pin Location Cutterhead Guard Featherboard Guard Adjustment Knobs Fence Each fence is independently adjustable side to side and front to back Also removable for easy replacement with a zero clearance or other custom made fence Fence Lock Knobs Tighten to lock fence posi tion on table Fence Micro Adjustment Knobs Move each fence independently relative to cutterhead One turn moves each fence app...

Page 8: ...ight 44 x 39 x 61 in Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 18A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 ft Power Cord Gauge 12 AWG Plug Included Yes Included Plug Type L6 30 Switch Type Control Panel w Magnetic Switch Protection Motors Main Horsepower 5 HP Phase Single Phase Amps 18A Speed 3450 RPM Type ...

Page 9: ...uction Table Precision Ground Cast Iron Cabinet Formed Steel Fence Aluminum Miter Gauge Aluminum Guard Polycarbonate Spindle Bearings Sealed Lubricated Paint Type Finish Powder Coated Other Number of Dust Ports 2 Dust Port Size 4 in Other Specifications Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setup Time 30 Minutes Serial Number Location ID Label Sound Rating 85 dB ISO 9001 Fa...

Page 10: ...id proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instr...

Page 11: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Page 12: ...or some other type of guard is installed and correctly positioned before operation CONTOUR SHAPING To reduce risk of unin tentional cutter contact while freehand shaping or using a rub collar as a guide always use an overhead or ring type guard To reduce kickback risk always use starting pin or pivot board when starting the cut NEVER start shaping at a corner AVOIDING CUTTER CONTACT Keep unused po...

Page 13: ...g or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area ...

Page 14: ...d used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Figure 6 Typical L6 30 plug and receptacle Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding reduces the ri...

Page 15: ...resents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine Wear safety glasses during the entire setup process HEAVY LIFT Straining or crushing injury may occur from improperly lifting machine or some of its parts To reduce this risk get help from other people and use a forklift or other liftin...

Page 16: ...y non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Box 1 Figure 7 Qty A Shaper Unit 1 Box 2 Figure 8 Inside Cabinet Qty B Miter Gauge 1 C Drawbar 1 D Starting Pin 1 E Table Featherboards 2 Knob Bolts M5 8 x 25 2 Flat Washers 5mm 2 Sliding Blocks 2 F Spindles 3 4 w Spacers 1 G ...

Page 17: ...ng gather the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative wi...

Page 18: ...cal Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range ...

Page 19: ...er equipment rated for at least 1500 lbs to move the shipping crate and remove the machine from the crate The Model G0900 can be lifted with one of the following methods Lifting Straps Safety Hooks Connect two safety hooks to chains or web straps that are capable of securely hooking under neath the table edge at the locations shown in Figure 11 Then attach the chains or web straps to a center safe...

Page 20: ...t opening that a particular cutter will allow to support the workpiece and reduce the amount of chips that can fall into the machine The correct spindle opening will also allow any unused portion of the cutter to remain below the table surface increasing operator protection There are two removable table inserts and one semi permanent table insert The semi perma nent table insert must be flush with...

Page 21: ...tain the spindle is properly assembled before operating the shaper If you are uncertain of any aspect of this assembly please review these instructions again or contact our Customer Service Preparing Spindle for Test Run Figure 16 Inserting drawbar into place spindle housing removed for clarity 10 15 Turns Spindle Base Assembly Spindle Cartridge Spindle Base Figure 15 Inserting spindle into place ...

Page 22: ...ariables is beyond the scope of this manual Consult an expert or purchase a good dust collection how to book This machine creates a lot of wood chips dust during operation Breathing airborne dust on a regular basis can result in perma nent respiratory illness Reduce your risk by wearing a respirator and capturing the dust with a dust collection system 4 Secure spindle nut with spindle wrench and t...

Page 23: ...n Verify motor starts up and runs smoothly without any unusual problems or noises 7 Turn FOR REV switch to OFF position and allow spindle to come to a complete stop 8 Turn FOR REV switch to REV position Verify motor starts up and runs smoothly without any unusual problems or noises 9 Press Emergency STOP button to turn machine OFF 10 WITHOUT resetting Emergency STOP but ton try to start machine by...

Page 24: ...purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual seek additional...

Page 25: ...mbed ded in wood While cutting these objects can become dislodged and hit the operator cause kickback or break the blade which might then fly apart Always visually inspect your workpiece for these items If they can t be removed DO NOT cut the workpiece Large Loose Knots Loose knots can become dislodged during the cutting opera tion Large knots can cause kickback and machine damage Choose workpiece...

Page 26: ...e Featherboards 1 To install table featherboards slide 2 T slot nuts into T slot on table see Figure 20 Tighten knobs at desired position Adjust guard and fence to achieve anywhere from 0 to 8 of clearance Figure 20 Table featherboard installation T Slot Featherboard T Slot Nuts Using Fence Featherboards 2 Re install hardware removed in Step 1 to featherboard then slide carriage bolts into upper s...

Page 27: ...Speed The Model G0900 Shaper is equipped with a spe cial high speed V belt It is designed to withstand the vibration and sudden shock loads associated with the operation of a shaper To change spindle speeds 1 DISCONNECT MACHINE FROM POWER Figure 24 Location of motor bracket handle Figure 25 Speed change belt positions 5 000 7 000 10 000 3 Move V belt to a sheave on motor and spindle pulleys to sel...

Page 28: ...indle Make sure the rotation is correct for your application 5 Use spacers to suit your particular application 6 Place the corresponding spindle two piece keyed washer above the cutter and spacers and tighten the cap screw see Figure 26 7 Tighten cap screw with hex wrench while holding spindle stationary with spindle wrench see Figure 27 Figure 27 Tightening spindle cap screw Installing Cutters To...

Page 29: ...ge 28 All guards MUST be installed on your shaper before operating it Shapers can quickly cause serious injury if some kind of guard is not used To reduce your risk of injury read and follow the entire Owner s Manual carefully and do additional research on shop made guards and safety jigs Adjusting Cutterhead Guard To position cutterhead guard 1 Loosen knob bolts and position guard as needed Tight...

Page 30: ...r death Read through the entire manual carefully before attempt ing to make any cuts with your shaper Figure 32 Support workpiece as it is fed through the cut End View Direction of Feed Outfeed Fence Supported Infeed Fence All guards MUST be installed on shaper before operating it Shapers are dangerous machines that can quickly cause serious injury if some kind of guard is not used To protect your...

Page 31: ...her devices such as a dust collector which may be run ning at the same time Because of this it may be difficult to determine if the machine is ON merely by listening It is neces sary to make certain that this machine is OFF before attempting any setup or adjust ments Otherwise serious personal injury could occur Always cut the end grain first when putting an edge around the perimeter of your workp...

Page 32: ...rk and creating a dangerous situation We DO NOT recommend using rub collar in this position Rub Collar Not Recommended Figure 36 Cutting with rub collar below cutter Using Rub Collars 2 Above the cutter When rub collar is used above cutter cut cannot be seen see Figure 37 This offers some advantage stock is not affected by slight variations in thick ness and accidental lifting will not damage work...

Page 33: ...ed the work should be swung away from the starting pin and is support ed just by the rub collar as shown by the broken line positions shown in Figure 39 ALWAYS FEED AGAINST THE ROTATION OF THE CUTTER Irregular Shaping Freehand shaping greatly increases the chance that the operator may lose control of the workpiece which could result in serious personal injury Therefore a starting pin or support MU...

Page 34: ...ed to the cutting edge of the cutter Cutters are removing material from the bottom of the workpiece 8 Make a sample cut on a piece of scrap wood 9 If everything is correct feed your workpiece along the cutter using firm pressure to keep your work against the rub collar Only feed against cutter rotation Incorrectly feeding stock feeding with the rotation of the cutter creates a potentially uncontro...

Page 35: ...st decide which rub collars are best suited for your applica tion Always perform test cuts on scrap stock to ensure pattern works as required Rub Collar Workpiece Template Figure 43 Position of pattern on workpiece and bearing size determine depth of cut Things to consider when making a pattern or fixture Use a material that will smoothly follow rub collar ball bearing or fence Secure workpiece to...

Page 36: ...r create custom box guard see Making Box Guards on Page 38 4 Adjust infeed and outfeed table featherboards to width of workpiece positioning them as close to cutter as possible to support workpiece against fence through cut Note When using zero clearance fence the fence mounted featherboards that come with the G0900 must either be clamped mounted to zero clearance fence or appro priate featherboar...

Page 37: ...ly and mark mounting holes and out line cutter and spindle profile 3 Remove bracket cap screws see Figure 45 Figure 45 Bracket cap screw location Cap Screws SECTION 5 SHOP MADE SAFETY ACCESSORIES Zero Clearance Fence Steps To make a zero clearance fence 1 DISCONNECT MACHINE FROM POWER 2 Remove fence faces and mounting brackets from fence supports by loosening fence lock knobs see Figure 44 Figure ...

Page 38: ...ill also slow down or stop the workpiece Figure 47 shows the dimensions of a basic feath erboard The ultimate size is flexible and should be built around the size of stock you are shaping The fingers can be cut with a bandsaw or table saw To install a featherboard feed a piece of stock half way through the machine then turn the machine OFF Place the featherboard against the stock so all the finger...

Page 39: ... workpiece into the cutter with steady downward and forward pressure Making Push Sticks 90º Cut here to push 1 4 stock Cut here to push 1 2 stock Notch for placing on corners of workpieces 15 3 4 Minimum Length MATERIAL Only use hardwood sturdy plywood or high density plastic Do not use softwood that may break under pressure or metal that can break teeth from the blade SANDING Sand edges to remove...

Page 40: ...variations of your stock Making Box Guards Box Guard Steps Tips for making a custom box guard The thickness of your workpiece will determine the height of the box guard Therefore you will need to build a separate box guard for each workpiece of a different thickness A box guard can be used with or without a zero clearance fence see Making Zero Clearance Fence on Page 35 for instructions The box gu...

Page 41: ...W1114 3 4 Rub Collar 15 8 Outside Dia W1116 3 4 Rub Collar 13 4 Outside Dia W1118 3 4 Rub Collar 17 8 Outside Dia W1119 3 4 Rub Collar 2 Outside Dia W1120 3 4 Rub Collar 21 8 Outside Dia W1122 3 4 Rub Collar 25 8 Outside Dia If you do any kind of irregular shaping rub col lars are a must Rub collars are used for shaping curved work such as cathedral doors as well as many custom shapes They are als...

Page 42: ...ss cutting or cutting to length using a chop saw or metal cutting bandsaw Simply place a roller table on one or both sides of your saw and production time is automatically improved Figure 57 Heavy duty roller tables D4206 Clear Flexible Hose 4 x 10 D4256 45 Elbow 4 D4216 Black Flexible Hose 4 x 10 W1034 Heavy Duty Clear Flex Hose 4 x 10 D2107 Hose Hanger 41 4 W1015 Y Fitting 4 x 4 x 4 W1017 90 Elb...

Page 43: ...iameter 11 2 Cutting Height C2089 30 Bevel 3 4 Bore 3 Diameter 1 Cutting Height C2091 Bead Cove 3 4 Bore 31 4 Diameter 7 8 Cutting Height C2092 Double Flute 3 4 Bore 25 8 Diameter 7 8 Cutting Height C2085 Female Sash 3 4 Bore 25 8 Diameter 5 8 Cutting Height C2028 Tongue Groove 3 4 Bore 25 8 Diameter 1 Cutting Height C2098 Ogee 3 4 Bore 25 8 Diameter 1 2 Cutting Height C2101 Door Lip 3 4 Bore 25 8...

Page 44: ...ing Protecting For optimum performance from this machine this maintenance schedule must be strictly followed Ongoing To minimize your risk of injury and maintain proper machine operation shut down the machine imme diately if you ever observe any of the items below and fix the problem before continuing operations Loose mounting bolts Worn or damaged cutters Clean lubricate table and miter gauge Wor...

Page 45: ... Guard Assembly Lock Knobs 1 of 2 5 Apply a thin coat of lubricant to slides and leadscrew 6 Use handwheel to fully raise and lower spindle housing to distribute grease 1 DISCONNECT MACHINE FROM POWER 2 Lower spindle housing assembly fully by turning handwheel counterclockwise 3 Use rag and mineral spirits to clean away grease and built up grime from surfaces of both slides and threads of leadscre...

Page 46: ...d it will eventually seize possibly doing damage to the machine Bearings are standard sizes and can be replaced through Grizzly Tools Needed Qty Hex Wrench 8mm 1 Replacing Spindle Bearings To replace spindle bearings 1 DISCONNECT MACHINE FROM POWER 2 Open cabinet access door 3 Remove V belt refer to V Belt Tension Replacement on Page 45 Figure 64 Loosening spindle cartridge bracket Hex Bolt 3 Adju...

Page 47: ...eeded Qty Open End Wrench or Socket 19mm 1 To tension V belt 1 DISCONNECT MACHINE FROM POWER 2 Open cabinet access door then release belt tension by pulling motor bracket handle see Figure 65 If V belt is cracked excessively worn or damaged replace V belt 3 Move V belt to sheave on motor and spindle pulleys to select desired speed see Figure 66 Pulley Deflection Pulley Figure 67 Checking V belt te...

Page 48: ...t replace button switch 11 Test repair replace Machine stalls or is underpowered 1 Workpiece material not suitable for machine 2 Feed rate cutting speed too fast 3 Machine undersized for task 4 Workpiece crooked fence loose or misadjusted 5 Belt slipping pulleys misaligned 6 Run capacitor at fault 7 Contactor not energized at fault 8 Motor at fault 1 Only cut wood ensure moisture is below 20 2 Dec...

Page 49: ...ecessary Divots in edge of cut 1 Inconsistent feed speed 2 Inconsistent pressure against fence and rub collar 3 Fence not adjusted correctly 1 Move smoothly or use a power feeder 2 Apply constant pressure 3 Adjust fence Page 27 Workpiece kicks back toward operator 1 Taking too deep of a cut 2 Workpiece is warped rough has high moisture content or large loose knots 3 Workpiece pinched between cutte...

Page 50: ...5 Replace smaller table inserts one at a time then use the straightedge to re check the inserts If necessary adjust set screws in inserts to seat them level with table in all directions using the same technique as Step 4 Figure 69 Example of table insert adjustment 3 Lay straightedge across semi permanent insert and table surface in pattern shown in Figure 68 Figure 68 Straightedge pattern Straigh...

Page 51: ... 1 Socket or Wrench 10mm 1 To calibrate scales 2 Loosen gib adjustment set screws and hex nuts on fence or fences that do not display 0 see Figure 70 If fence scales both indicate 0 no calibra tion is required If fences display different measurements on scales proceed to the following steps to calibrate 3 Use fence micro adjusment knobs to adjust fences until 0 measurement is achieved on both side...

Page 52: ...s fully counterclockwise lock them then place straightedge against both fence faces as shown in Figure 71 If fence scales do not display 0 when knob is fully turned refer to the Zeroing Out Fence section on Page 49 If there is a gap between the straightedge and the fence boards continue to the fol lowing step If there are no gaps anywhere between the straightedge and the fence faces fences are par...

Page 53: ...e bolts through wood fence facing on each side are tight and adequately counter sunk 2 To align fence faces follow Steps 1 5 of Aligning Fence Faces on Page 50 3 If fences are not coplanar with each other remove both fences and resurface as one unit You can perform this operation on a jointer as shown in Figure 73 Figure 73 Example of resurfacing fences on a jointer Make sure screws are countersun...

Page 54: ...ey alignment Aligning Pulleys Tools Needed Qty Precision Straightedge 1 Precision Level 1 Open End Wrench or Socket 16mm 1 To align pulleys 1 DISCONNECT MACHINE FROM POWER 3 Using straightedge as a guide adjust height of motor until pulleys are aligned then re tighten hex bolts Note When adjusting spindle alignment take not only spindle height into account but also consider motor and motor pulley ...

Page 55: ...NNECT MACHINE FROM POWER 2 Loosen jam nuts on gib adjustment set screws see Figure 77 Figure 77 Location of gib set screws and jam nuts Gib Adjustment Set Screws Jam Nuts 1 of 4 3 Evenly adjust set screws small amounts then test results 4 When you are satisfied with gib adjust ment re tighten jam nuts without turning set screws 5 Re check gib adjustment If necessary repeat Steps 2 4 Checking Gib A...

Page 56: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIF...

Page 57: ...H 21 MOTOR 220V Ground MOTOR JUNCTION BOX R POWER JUNCTION BOX LIMIT SWITCH MJ2 1306 NC NO COM ON Button 14 21 13 22 10A250VAC 7 5A380VAC DRO Circuit Board OFF Reset Button 1 2 NC KEYON KB2 BE102 FOR REV Switch KEDU ZH HC4 Top Bottom P2 T1 T2 HEIGHT SENSOR Circuit Board Ground 6 2 1 Start Capacitor 400MFD 330VAC Run Capacitor 35MFD 450VAC 97 98 95 96 18 U 6 14 R S 13 5 V 16 V R S 6 U Run Capacitor...

Page 58: ...e 03 20 READ ELECTRICAL SAFETY ON PAGE 54 Electrical Components Figure 78 Contactor and overload relay Figure 79 Power junction box Figure 81 Motor junction box Figure 80 DRO circuit board Figure 82 Height sensor circuit board ...

Page 59: ...Model G0900 Mfd Since 03 20 57 READ ELECTRICAL SAFETY ON PAGE 54 Figure 87 Limit switch Figure 83 ON OFF buttons Figure 84 Start capacitor Figure 86 Spindle rotation switch Figure 85 Run capacitor ...

Page 60: ... available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availability Guard Fence Table 26 34 33 36 37 36 35 38 32 31 30 29 2 27 28 4 25 24 23 21 20 15 14 13 12 11 10 9 8 7 6 16 19 17 18 15 14 5 4 39 3 39 2 39 1 39 4 39 2 39 5 39 6 39 1 22 1 171 4 18 17 12 13 16 16 6 6 6 6 6 6 16 16 16 19 19 19 20 21 30 29 25 24 23 171 4 27 2 31 32 39 157 181 181 4 181 1 181 3 181 2 12...

Page 61: ...HER 12MM 39 3 P0900039 3 BRACKET 14 P0900014 PLATE 39 4 P0900039 4 FEATHERBOARD 15 P0900015 SET SCREW M6 1 X 20 39 5 P0900039 5 CARRIAGE BOLT M5 8 X 16 16 P0900016 HEX NUT M6 1 39 6 P0900039 6 CARRIAGE BOLT M5 8 X 30 17 P0900017 KNOB BOLT 3 4 16 3 1 2 40D ROUND KD 40 P0900040 TABLE 18 P0900018 SET SCREW M6 1 X 8 125 P0900125 SET SCREW M4 7 X 4 19 P0900019 SET SCREW M6 1 X 30 126 P0900126 TABLE INS...

Page 62: ...16 110 6 152 151 150 122 149 120 148 74 188 154 18 154 17 154 16 154 7 154 46 154 19 154 8 154 4 154 20 154 9 154 10 154 21 154 1 154 37 154 6 154 2 154 22 154 5 154 47 154 45 154 42 154 43 154 44 154 50V2 154 48 154 49 153 153 16 153 4 153 9 153 3 153 1 153 8 153 1 153 2 153 6 153 7 153 5 153 14 153 15 153 9 153 12 153 11 153 13 153 10 177 2 158 159 160 162 161 172 154 28 154 30 154 29 154 51 Cab...

Page 63: ...23 CABINET DOOR 154 45 P0900154 45 STRAIN RELIEF TYPE 1 5 8 124 P0900124 LATCH 154 46 P0900154 46 STRAIN RELIEF TYPE 1 3 4 148 P0900148 LOCK NUT M4 7 154 47 P0900154 47 SENSOR BOARD 149 P0900149 BRACKET 154 48 P0900154 48 CAP SCREW M3 5 X 8 PLASTIC 150 P0900150 LIMIT SWITCH COVER 154 49 P0900154 49 HEX NUT M3 5 PLASTIC 151 P0900151 LIMIT SWITCH MOUJEN MJ2 1306 154 50V2 P0900154 50V2 SENSOR CORD 22...

Page 64: ...75 68 58 57 74 144 72 170 44 146 147 143 60 135 142 141 139 141 140 143 76 54 30 68 56 52 2 52 1 52 4 52 5 52 3 52 9 52 7 52 8 52 10 52 6 52 11 53 50 1 50 2 50 3 50 4 50 5 50 6 50 5 50 6 50 5 50 6 50 7 50 10 88 89 91 92 87 74 86 77 100 101 102 103 105 106 18 108 107 107 97 109 104 90 71 67 98 99 93 95V2 3 6 85 72 6 25 96V2 50 52 48 131 130 134 133 132 130 1 130 9 130 6 130 4 130 5 130 4 130 5 130 ...

Page 65: ...NTACT PLATE 25MM X 37 5MM INT 108 P0900108 SHAFT 52 4 P0900052 4 S CAPACITOR COVER 109 P0900109 COLLAR 52 5 P0900052 5 S CAPACITOR 400M 330V 2 X 4 130 P0900130 SPINDLE ASSEMBLY 3 4 52 6 P0900052 6 CENTRIFUGAL SWITCH 3 4 3600 130 1 P0900130 1 CAP SCREW M10 1 5 X 30 52 7 P0900052 7 R CAPACITOR COVER 130 2 P0900130 2 SPACER 2 5 ID X 1 1 10 OD X 1 5 52 8 P0900052 8 R CAPACITOR 35M 450V 2 X 3 1 2 130 3...

Page 66: ...lding fixtures or a power feeder when necessary to maintain a safe distance 8 Always feed workpiece against rotation of cutter 9 Do not use awkward hand positions while feeding workpiece 10 Reduce risk of kickback by taking multiple passes when removing a large amount of material 11 Never operate shaper while intoxicated distracted or tired 12 Do not expose machine to rain or dampness 13 Prevent u...

Page 67: ...r for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty In the event you need ...

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