Grizzly G0893 Manual Download Page 17

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Model G0893 (Mfd. Since 03/19)

Additional Safety for Jointers

KICKBACK.  Occurs  when  workpiece  is  ejected 
from  machine  at  a  high  rate  of  speed.  Kickback  
injuries occur from getting struck by workpiece or 
hands being pulled into cutterhead. To reduce the 
risk of kickback, only use proper workpieces, safe 
feeding techniques, and proper machine setup or 
maintenance.

GUARD REMOVAL.  Operating  jointer  without 
guards unnecessarily exposes operator to knives/
inserts and other hazardous moving parts. Except 
when rabbeting, never operate jointer or allow it to 
be connected to power if any guards are removed. 
Turn  jointer 

OFF  and  disconnect  power  before 

clearing any shavings or sawdust from around cut-
terhead.  After  rabbeting  or  maintenance  is  com-
plete,  immediately  replace  all  guards  and  ensure 
they are properly installed/adjusted before resum-
ing regular operations.

DULL OR DAMAGED KNIVES/INSERTS. Dull or 
damaged knives/inserts increase risk of kickback 
and cause poor workpiece finish. Only use sharp, 
undamaged knives/inserts. 

OUTFEED TABLE ALIGNMENT. Setting outfeed 
table too high can cause workpiece to hit table or 
get stuck while feeding. Setting outfeed table too 
low  may  cause  workpiece  to  rock  or  shift  while 
feeding.  Both  of  these  results  will  increase  risk 
of kickback. Always keep outfeed table even with 
knives/inserts at highest point during rotation.  

INSPECTING STOCK.  Impact  injuries  or  kick-
back may result from using improper workpieces. 
Thoroughly inspect and prepare workpiece before 
cutting.  Verify  workpiece  is  free  of  nails,  staples, 
loose knots or other foreign material. Always joint 
warped workpieces with cupped side facing down.

MAXIMUM CUTTING DEPTH.  To  reduce  risk  of 
kickback, never cut deeper than 

1

8

" per pass.

GRAIN DIRECTION.  Jointing  against  the  grain 
or end grain can increase risk of kickback. It also 
requires more cutting force, which produces chat-
ter  or  excessive  chip  out.  Always  joint  or  surface 
plane WITH the grain. 

CUTTING LIMITATIONS. Cutting workpieces that 
do not meet minimum dimension requirements can 
result in kickback or accidental contact with cutter-
head. Never perform jointing, planing, or rabbeting 
cuts on pieces smaller than specified in machine 
data sheet.

PUSH BLOCKS. Push blocks reduce risk of acci-
dental cutterhead contact with hands. Always use 
push  blocks  when  planing  materials  less  than  3" 
high or wide. Never pass your hands directly over 
cutterhead without a push block. 

WORKPIECE SUPPORT.  Poor  workpiece  sup-
port or loss of workpiece control while feeding will 
increase  risk  of  kickback  or  accidental  contact 
with  cutterhead.  Support  workpiece  with  fence 
continuously during operation. Support long stock 
with auxiliary tables if necessary. 

FEED WORKPIECE PROPERLY. Kickback  or 
accidental  cutterhead  contact  may  result  if  work-
piece is fed into cutterhead the wrong way. Allow 
cutterhead  to  reach  full  speed  before  feeding. 
Never start jointer with workpiece touching cutter-
head.  Always  feed  workpiece  from  infeed  side  to 
outfeed side without stopping until cut is complete. 
Never move workpiece backwards while feeding.

SECURE KNIVES/INSERTS.  Loose  knives  or 
improperly  set  inserts  can  be  thrown  from  cutter-
head  with  dangerous  force.  Always  verify  knives/
inserts  are  secure  and  properly  adjusted  before 
operation.  Straight  knives  should  never  project 
more than 

1

8

" (0.125") from cutterhead body.

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead 

or other moving components! Flying chips from cutting operations can cause eye injuries or 

blindness. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby 

operator or bystanders with deadly force. To reduce the risk of serious personal injury from these 

hazards, operator and bystanders MUST completely heed the hazards and warnings below.

Summary of Contents for G0893

Page 1: ...y IMPORTANT Keep this update with the owner s manual for future reference For questions or help contact our Tech Support at 570 546 9663 or techsupport grizzly com READ THIS FIRST For questions or hel...

Page 2: ...ediency replacements can be obtained at your local hardware store Jointer Inventory Figures 5 6 Qty A Jointer Bed Assembly 1 B Fence 1 C Carriage Assembly 1 D Dust Chute 1 E Dust Collection Bag Clamp...

Page 3: ...View Front Rear A B Straightedge Outfeed Table If insert brushes straightedge and moves it slightly 1 8 forward and back when you turn cutterhead no measurement is neces sary Proceed to Step 5 If inse...

Page 4: ...nd B insert were the same distance below straight edge no alignment adjustment is required Proceed to Adjusting Cutterhead Height on Page 5 If insert lifted straightedge and moved it more than 1 8 but...

Page 5: ...e up 6 Repeat Steps 2 4 until insert brushes straightedge and moves it slightly 1 8 for ward and back when you turn cutterhead then tighten cap screws from Step 3 7 Turn entire jointer over so you can...

Page 6: ...For models manufactured since 03 19 COPYRIGHT MARCH 2019 BY GRIZZLY INDUSTRIAL INC REVISED JUNE 2020 JL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APP...

Page 7: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 8: ...t 20 SECTION 4 OPERATIONS 21 Operation Overview 21 Stock Inspection Requirements 22 Setting Depth of Cut 23 Setting Fence Stops 24 Rotating Changing 26 Cutterhead Inserts 26 Squaring Stock 27 Surface...

Page 9: ...de every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Page 10: ...erating condition c Always use hold down or push blocks when jointing material narrower than 3 or surface planing material thinner than 3 d Never perform jointing or planing on pieces shorter than 8 i...

Page 11: ...ut E ON OFF Switch w Disabling Key Turns motor ON when flipped up turns motor OFF when pressed down Removal of yellow key disables switch so motor cannot start F Outfeed Table Supports workpiece after...

Page 12: ...Lever Tightens to secure fence position loosens to allow lat eral adjustment ALWAYS firmly tighten lock before beginning operations J Dust Port Mounts to included collection bag or connects directly t...

Page 13: ...oard Box Content Machine Weight 56 lbs Length x Width x Height 38 x 16 x 13 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit S...

Page 14: ...rt Thickness 2 5 mm Table Information Table Length 30 3 8 in Table Width 6 1 4 in Table Thickness 1 in Floor to Table Height 8 1 4 in Table Adjustment Type Knob Table Movement Type Swing Construction...

Page 15: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 16: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 17: ...e risk of kickback It also requires more cutting force which produces chat ter or excessive chip out Always joint or surface plane WITH the grain CUTTING LIMITATIONS Cutting workpieces that do not mee...

Page 18: ...ized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements F...

Page 19: ...indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requireme...

Page 20: ...pect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolv...

Page 21: ...ntory Figures 5 6 Qty A Jointer Bed Assembly 1 B Fence 1 C Dust Collection Bag Clamp 1 D Dust Chute 1 E Dust Collection Bag 1 F Push Blocks 2 G Handles 2 H Fence Carriage Lock Lever 1 I Fence Tilt Loc...

Page 22: ...Model G0893 Mfd Since 03 19 15 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Page 23: ...ative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you hav...

Page 24: ...al Through Mount setup Number of Mounting Holes 4 Dia of Mounting Hardware Needed 5 16 Assembly 1 Use 2 M8 1 25 x 20 cap screws 2 8mm flat washers and 2 8mm lock washers to attach carriage support to...

Page 25: ...lock lever to lock fence in place Figure 16 Fence positioned over jointer tables Cutterhead Guard Jointer Tables Fence 3 Press down on limit plate tab on carriage assembly and insert limit block with...

Page 26: ...ual Consult an expert or purchase a good dust collection how to book This machine creates a lot of wood chips dust during operation Breathing airborne dust on a regular basis can result in perma nent...

Page 27: ...NOT operate or allow others to operate machine until the information is understood To test run machine 1 Clear all setup tools away from machine 2 Connect machine to power supply 3 Verify that the mac...

Page 28: ...ce machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic...

Page 29: ...kpiece Make sure that any stock you process with the jointer is clean and free of dirt nails staples tiny rocks or any other foreign objects that could damage the cutterhead These particles could also...

Page 30: ...stment knob Infeed Table Adjustment Knob To adjust infeed table height rotate the infeed table adjustment knob to raise or lower the table see Figure 22 Tools Needed Qty Precision Straightedge 24 1 He...

Page 31: ...Tools Needed Qty 45 Square 1 90 Square 1 Sliding Bevel 1 Open End Wrench 10mm 1 Hex Wrench 6mm 1 Figure 26 Checking the 90 stop Machinist s Square Figure 25 Fence carriage overview Fence Tilt Lock Lev...

Page 32: ...s inward stop see Figure 27 5 Remove limit block from fence bracket assembly and set it aside see Figure 29 6 Adjust inward stop bolt see Figure 29 until it contacts fence face at precisely 45 inward...

Page 33: ...er insert during instal lation will slightly raise insert in cutterhead which will leave marks on workpiece after jointing Tip Use low pressure compressed air or a vacuum nozzle to clean cutterhead po...

Page 34: ...p Cut on a Table Saw The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off 15 30 45 Previously Jointed Edge Squaring stock means making it flat and paral...

Page 35: ...safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead 3 Set fence to 90 4 Sta...

Page 36: ...hands at least 4 away from cutterhead during the entire cut Instead of allowing a hand to pass directly over cut terhead lift it up and over cutterhead and safely reposition it on the outfeed side to...

Page 37: ...When your leading hand gets within 4 of the cutterhead lift it up and over cutterhead and place push block on portion of the workpiece once it is 4 past cutterhead Now focus your pressure on outfeed...

Page 38: ...lus Installing unapproved accessories may cause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install accessories recommended for this machine...

Page 39: ...protectant Check repair for worn or damaged wires Page 41 Check replace damaged cutterhead or inserts Page 26 Check retighten loose mounting bolts Check resolve any other unsafe condition Monthly Chec...

Page 40: ...igure 45 Wipe off excess oil and sawdust with a cloth Figure 45 Leadscrew lubrication location Since all bearings are sealed and permanently lubricated simply leave them alone until they need to be re...

Page 41: ...ece material 2 Excessive feed rate 3 Excessive depth of cut 4 Dull inserts 5 Dust collection problem 6 Motor brushes are at fault 7 Belt slipping oil grease on belt 8 Pulley loose or not properly alig...

Page 42: ...3 Dirt or debris under carbide inserts 1 Replace rotate inserts Page 26 2 Remove replace insert s and install properly Page 26 3 Remove inserts properly clean mounting pockets and re install Uneven cu...

Page 43: ...ff and set it aside 4 Remove all dust and debris from inside motor and belt areas 5 Inspect cutterhead belt for proper tension alignment and condition Note Belt is properly tensioned if it deflects no...

Page 44: ...lel with each other in order to produce a straight jointed edge When the tables are not parallel with each other the jointer will produce workpieces that are cupped concave or bowed convex along their...

Page 45: ...tify the highest or lowest corner of infeed table and remove straightedge 6 Turn machine upside down to access motor cover and remove 4 Phillips head screws securing motor cover to jointer base Lift c...

Page 46: ...inter Note When brush caps are being removed a spring will pop out of the motor socket a spring is firmly attached to each carbon brush Do not separate brush from spring 6 Use a ruler to measure wear...

Page 47: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 48: ...AFETY ON PAGE 40 Wiring Diagram Figure 54 G0893 switch wiring Figure 55 G0893 motor wiring 1 2 3 4 5 6 Neutral Hot Ground 120 VAC 5 15 Plug PADDLE SWITCH KEDU HY18 viewed from behind 120V UNIVERSAL MO...

Page 49: ...52 53 92 2 56 57 58 108 60 60 62 92 1 57 65 66 67 68 69 70 72 73 74 75 76 77 78 79 81 82 83 84 85 86 87 88 89 91 66 93 94 71 102 103 104 105 112 107 10 50 45 59 81 78 56 57 58 58 54 57 58 63 59 86 70...

Page 50: ...HER 5MM 29 P0893029 MOTOR MOUNTING PLATE 86 P0893086 INT RETAINING RING 12MM 30 P0893030 CORD CLAMP 87 P0893087 BALL BEARING 6201 2Z 31 P0893031 CUTTERHEAD GUARD 88 P0893088 STRAIN RELIEF TYPE 1 M12 3...

Page 51: ...l it following operations that require its removal ROTATING CUTTERHEAD BELOW KICKBACK HAZARD 1 Ensure outfeed table is even with knives 2 Never exceed the maximum depth of cut 3 Do not stand directly...

Page 52: ...for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive...

Page 53: ......

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