Grizzly G0834 Owner'S Manual Download | Manualshive

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Model G0834 (Mfd. Since 12/17)

READ ELECTRICAL SAFETY

ON PAGE 45!

Electrical Components

Figure 67. Magnetic Switch (behind control panel).

Figure 66. Control panel.

Figure 68. Motor junction box.

Figure 69. Capacitors.

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Summary of Contents for G0834

Page 1: ...MANUAL For models manufactured since 12 17 COPYRIGHT FEBRUARY 2018 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC ESABJH19004 PRINTED IN CHINA V1 02 18 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...equirements 23 Squaring Stock 24 Surface Planing 25 Edge Jointing 26 Bevel Cutting 27 Rabbet Cutting 28 SECTION 5 ACCESSORIES 29 SECTION 6 MAINTENANCE 30 Schedule 30 Cleaning Protecting 30 Lubrication 31 SECTION 7 SERVICE 32 Troubleshooting 32 Rotating Replacing Cutterhead Inserts 34 Tensioning Replacing V Belts 35 Checking Adjusting Pulley Alignment 36 Setting Outfeed Table Height 37 Calibrating ...

Page 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something ...

Page 5: ...laning cuts deeper than 1 16 d Always use hold down or push blocks when jointing material narrower than 3 or planing material thinner than 3 e Never perform jointing planing or rabbeting cuts on pieces shorter than 14 in length Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Outfeed Table Lock Outfeed Table ...

Page 6: ...perly adjusted so it is even with highest point of cutterhead insert rotation aka TDC Refer to Page 37 for more details E Fence Supports workpiece laterally as it moves across cutterhead determines angle of cut when edge or bevel jointing F Cutterhead Guard Covers cutterhead until pushed out of the way by workpiece during operation When workpiece leaves cutterhead guard springs back to its startin...

Page 7: ...tion in available tilt range Fence Controls K Depth of Cut Scale Indicates depth of cut per pass L Infeed Positive Stop Bolt Allows operator to quickly adjust the infeed table to perform heavy or light cuts It controls the bottom range of infeed table movement A jam nut locks the positive stop bolt in position so it will not move during operation M Outfeed Positive Stop Bolt Adjusts the outfeed ta...

Page 8: ... x 38 x 41 in Must Ship Upright Yes Electrical Power Requirement 230V Single Phase 60 Hz Prewired Voltage 230V Full Load Current Rating 19A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 12 AWG Plug Included Yes Included Plug Type L6 30 Switch Type Control Panel w Magnetic Switch Protection Motors Main Horsepower 5 HP Phase Single...

Page 9: ...ble Width 12 3 4 in Table Thickness 1 7 8 3 1 4 in Floor to Table Height 32 1 8 in Table Adjustment Type Handwheel Table Movement Type Parallelogram Construction Base Cast Iron Body Assembly Cast Iron Cabinet Cast Iron Fence Assembly Cast Iron Guard Cast Aluminum Table Precision Ground Cast Iron Paint Type Finish Powder Coated Other Information Number of Dust Ports 1 Dust Port Size 5 in Other Spec...

Page 10: ...id proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instr...

Page 11: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Page 12: ...an increase risk of kickback It also requires more cutting force which produces chat ter or excessive chip out Always joint or surface plane WITH the grain CUTTING LIMITATIONS Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutter head Never perform jointing planing or rabbeting cuts on pieces smaller than 14 long 3 4 wide or 1 2...

Page 13: ...result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note Circuit r...

Page 14: ...nded If you ever notice that a cord or plug is damaged or worn discon nect it from power and immediately replace it with a new one Serious injury could occur if you connect machine to power before completing setup process DO NOT connect to power until instructed later in this manual Grounding Instructions This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding re...

Page 15: ...ly at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing mater...

Page 16: ...ws T20 M6 1 x 15 3 Carbide Inserts 15 x 15 x 2 5mm 5 The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store NOTICE If you cannot find an item on this list ...

Page 17: ...ks well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off a...

Page 18: ...tion Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperat...

Page 19: ...l in next step DO NOT attempt to lift or move jointer without using proper lifting equipment such as forklift or crane or necessary assistance from other people Each piece of lifting equipment must be rated for at least 1500 lbs to support dynamic loads that may be applied while lifting Review the Power Supply section beginning on Page 11 then prepare permanent location for the jointer IMPORTANT M...

Page 20: ...ndwheels if you feel resistance Check positions of stop bolts or for obstructions Figure 14 Infeed table stop bolt set to stop infeed table at 1 8 maximum depth of cut Stop Bolt Jam Nut To assemble jointer 1 Secure control panel pedestal to jointer with 4 M10 1 5 x 30 cap screws 4 10mm lock washers and 4 10mm flat washers as shown in Figure 15 Assembly The machine must be fully assembled before it...

Page 21: ...sing lock knob 6 Move fence all the way to back of table then pull cutterhead guard back and let it go It should spring back over cutterhead and contact fence If cutterhead guard does not spring back over cutterhead and contact fence then cutterhead guard tension must be adjust ed refer to Adjusting Cutterhead Guard Tension on Page 44 for instructions 7 Perform Setting Outfeed Table Height on Page...

Page 22: ... does not come off Note A tight fit is necessary for proper performance Figure 20 Dust hose attached to dust port Test Run Once assembly is complete test run the machine to ensure it is properly connected to power and safety components are functioning correctly If you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operat...

Page 23: ...efer to Page 35 when you are ready to perform this important adjustment Note Pulleys and belt can get hot This is a normal condition Allow them to cool before making adjustments A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate a problem with the machine or belt OFF Button ON Button Power Lamp Figure 21 Control panel ...

Page 24: ...ice machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual seek additional training from experienced machine operators an...

Page 25: ...as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock see Figure below Note If the grain changes direction along the edge of the board decrease the cutting depth and make additional passes Scrape all glue off the workpiece before jointing Glue deposits on the workpiece hard or soft will gum up the cutterhead and produce poor results Remove f...

Page 26: ...ly Jointed Edge 4 Rip Cut on a Table Saw Jointed edge of workpiece is placed against a table saw fence and opposite edge cut off Squaring stock means making it flat and paral lel along both length and width and making the length and width perpendicular to one another The purpose of squaring stock is to prepare it for accurate cuts and construction later on A properly squared up workpiece is essent...

Page 27: ...up and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead 7 Repeat Step 6 until entire surface is flat Tip When squaring up stock cut opposite side of workpiece with a planer instead of the jointer to ensure boths sides are parallel Surface Planing Failur...

Page 28: ...o pass directly over cut terhead lift it up and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead 7 Repeat Step 6 until the entire edge is flat Tip When squaring up stock cut opposite edge of workpiece with a table saw instead of the jointer otherwise bo...

Page 29: ...and gets within 4 of the cutterhead lift it up and over cutterhead and place push block on portion of the workpiece once it is 4 past cutterhead Now focus your pressure on outfeed end of the workpiece while feeding and repeat same action with your trailing hand when it gets within 4 of cutterhead To help keep your hands safe DO NOT let them get closer than 4 from moving cutterhead at any time duri...

Page 30: ...accidental hand contact with cutterhead 3 Remove cutterhead guard if necessary to per form operation see Figures below 4 Set fence to 90 and near front of jointer so amount of exposed cutterhead in front of fence matches size of desired rabbet 5 Start jointer 6 Place workpiece firmly against fence and infeed table CAUTION To ensure workpiece remains stable during cut concave sides of workpiece mus...

Page 31: ...9 Shelix replacement indexable carbide inserts D4218 Black Flexible Hose 5 x 10 W1318 Wire Hose Clamp 5 W1008 Plastic Blast Gate 5 We ve hand picked a selection of commonly used dust collection components for the Model G0834 Figure 32 Recommended dust collection accessories D4218 W1318 W1008 G0777 1 5HPUltra QuietCycloneDustCollector Features a compact profile on a sturdy mobile frame a pleated fi...

Page 32: ...ood dust does not remain on bare metal surfaces Keep tables rust free with regular applications of products like G96 Gun Treatment SLIPIT or Boeshield T 9 For optimum performance from this machine this maintenance schedule must be strictly followed Ongoing To maintain a low risk of injury and proper machine operation if you ever observe any of the items below shut down the machine immediately and ...

Page 33: ...Equivalent Lube Amount As Needed Lubrication Frequency Daily Place one or two drops of oil on the fence pivot points see Figure 35 as needed Before lubricat ing the fence carriage ways clean them with min eral spirits Apply a thin coat of oil along the length of the ways see Figure 36 Move the fence back and forth to distribute the oil SB1365 South Bend Way Oil ISO 68 Engineered for the high press...

Page 34: ...0 Adjust centrifugal switch contact points replace if necessary 11 Test repair replace Machine stalls or is underpowered 1 Workpiece material not suitable 2 Feed rate too fast 3 Excessive depth of cut 4 Dull inserts 5 Belts slipping or pulleys misaligned 6 Dust collection blockage 7 Motor overheated 8 Pulley slipping on shaft 9 Run capacitor at fault 10 Contactor not energized has poor contacts 11...

Page 35: ...to dry if necessary 2 Rotate replace inserts Page 34 Long lines or ridges that run along the length of the board 1 Nicked or chipped inserts 2 Loose or incorrectly installed insert s 3 Dirt or debris under inserts 1 Rotate replace inserts Page 34 2 Remove replace insert s and install properly Page 34 3 Remove inserts properly clean mounting pocket and re install Page 34 Uneven cutter marks wavy su...

Page 36: ...install insert and force it to raise slightly making it out of alignment The spiral cutterhead is equipped with 4 sided indexable carbide inserts Each insert can be removed rotated and re installed to use any one of its four cutting edges Therefore if one cutting edge becomes dull or damaged simply rotate it 90 as shown below to use a sharp cutting edge The inserts have a reference dot on one corn...

Page 37: ...or belt tension may not be even among both belts resulting in sub optimal power transfer and premature belt failure Figure 39 Location of rear access panel 3 Check belt tension Each belt is correctly tensioned when there is approximately 1 4 deflection when it is pushed with moderate pressure as shown in Figure 40 If there is approximately 1 4 deflection when V belts are pushed with moderate press...

Page 38: ... aligned Cutterhead Pulley Motor Pulley Alignment 1 DISCONNECT MACHINE FROM POWER 2 Remove rear access panel and open cutterhead pulley cover 3 Loosen hex nuts on motor tension rods see Figure 41 on Page 35 4 Have another person lift motor as you remove belts and replace them with new ones It may help to use a 2x4 as a lever to raise motor Make sure ribs of belt are seated in pulley grooves 5 Pres...

Page 39: ... Table Height Items Needed Qty Open End Wrench 17mm 1 Precision Straightedge 1 To set outfeed table height 1 DISCONNECT MACHINE FROM POWER 2 Remove cutterhead guard and fence assembly 3 Loosen outfeed table lock and positive stop bolt jam nut see Figure 44 The outfeed table height must be even with the top of the cutterhead knives when they are posi tioned at top dead center If the outfeed table i...

Page 40: ... tighten outfeed positive stop bolt and jam nut so outfeed table will not move during operation 8 Re install cutterhead guard and fence assembly and close cutterhead pulley cover Figure 47 Infeed table even with outfeed table Straightedge Infeed Outfeed 5 Precisely adjust scale pointer to 0 as shown in Figure 48 Calibrating Depth of Cut Scale Items Needed Qty Phillips Screwdriver 2 1 Precision Str...

Page 41: ...d Table Figure 50 Adjusting outfeed table even with cutterhead body 1 DISCONNECT MACHINE FROM POWER 2 Remove cutterhead guard and with help from an additional person remove fence assembly 3 Loosen outfeed table lock and positive stop bolt jam nut see Figure 49 Checking Adjusting Table Parallelism If the tables are not parallel with the cutterhead or each other then poor cutting results and kickbac...

Page 42: ... one hour to complete Luckily this is considered a permanent adjustment and should not need to be repeated for the life of the machine Due to the complex nature of this task we rec ommend that you double check the current table positions to make sure that they really need to be adjusted before starting Each table has four eccentric bushings that sit on top of the base and underneath the table that...

Page 43: ...t table cover Front Table Cover Straightedge Outfeed Table Figure 57 Adjusting outfeed table even with cutterhead body Figure 55 Locations of front and rear eccentric bushings Eccentric Bushings Front Rear Eccentric Bushings 6 Place straightedge on outfeed table so it hangs over cutterhead rotate motor pulley so straightedge is between inserts then lower outfeed table until straightedge just touch...

Page 44: ... bush ings under outfeed table so straightedge touches cutterhead body while lying flat across outfeed table 8 Repeat Step 7 as many times as necessary until outfeed table is parallel with cutterhead 9 Tighten set screws on each eccentric bushing on outfeed table 10 Place straightedge halfway across infeed and outfeed table and adjust infeed table even with outfeed table as shown in Figure 59 Blac...

Page 45: ... 45 inward Setting 45 Inward 1 DISCONNECT MACHINE FROM POWER 2 Loosen fence tilt lock rotate stop block upward and position fence approximately 45 inward onto positive stop bolt see Figure 61 Figure 61 Fence set to 45 inward Stop Block Positive Stop Bolt 1 of 2 Sliding Bevel 1 DISCONNECT MACHINE FROM POWER 2 Loosen fence tilt lock rotate stop block down and position fence approximately 90 onto pos...

Page 46: ... shaft clears hole rotate guard clock wise then re install it and lock it in place 4 Re test and if necessary repeat Step 3 until cutterhead guard has correct tension Figure 65 Cutterhead guard lock knob location Cutterhead Guard Setting 45 Outward 135 1 DISCONNECT MACHINE FROM POWER 2 Loosen fence tilt lock rotate stop block up and position fence approximately 45 outward 135 onto positive stop bo...

Page 47: ...all wires dis connected or connected during any wiring task to ensure tight connections CIRCUIT REQUIREMENTS You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious per sonal injury fire or machine damage If you notice that any wires or components are damaged while...

Page 48: ... Model G0834 Mfd Since 12 17 READ ELECTRICAL SAFETY ON PAGE 45 Electrical Components Figure 67 Magnetic Switch behind control panel Figure 66 Control panel Figure 68 Motor junction box Figure 69 Capacitors ...

Page 49: ...1 AC 220 240V AC 220 240V ON Button NHD NLB22 E E Stop Button NHD NLB22 R 3 4 Ground A1 A2 98 2T1 6T3 97 4T2 2T1 6T3 4T2 1L1 5L3 13NO 14NO 3L2 96 95 NHD C 35D NHD NTH 28 2 4 2 6 27 28 O R Contactor OL Relay Magnetic Switch R Ground Ground Hot Hot 220 VAC L6 30 PLUG G X Y Start Capacitor 300uF 300V Start Capacitor 60uF 450VAC Motor Junction Box 3 4 2 1 2 People AD11 25 40 220V ...

Page 50: ... 1 5 X 25 125 P0834125 SET SCREW M8 1 25 X 12 107 P0834107 ADJUSTABLE HANDLE 110L M10 1 5 126 P0834126 SET SCREW M6 1 X 12 108 P0834108 FLAT WASHER 35MM 127 P0834127 HEX BOLT M8 1 25 X 55 109 P0834109 STUD DE M12 X 1 75 128 P0834128 HEX NUT M8 1 25 110 P0834110 ROLL PIN 5 X 20 129 P0834129 COLLAR 111 P0834111 HEX NUT M12 1 75 130 P0834130 ECCENTRIC SHAFT 112 P0834112 SUPPORT BRACKET 131 P0834131 S...

Page 51: ...39 240 243 248 247 226 227 249 250 251 246 268 267 266 265 264 263 262 261 282 281 280 257 252 258 256 279 254 206 201 205 202 204 203 228 229 207 208 209 210 214 222 213 221 220 223 216 217 215 218 219 225 224 253 255 259 260 269 283 284 285 286 287 212 211 273 275 276 278 277 271 270 274 272 252 252 253 253 273 275 276 278 277 271 270 274 272 288 288 ...

Page 52: ...DUST DEFLECTOR 265 P0834265 INT RETAINING RING 35MM 221 P0834221 CAP SCREW M5 8 X 25 266 P0834266 BALL BEARING 6202ZZ 222 P0834222 STOP BLOCK 267 P0834267 FLAT WASHER 8MM 223 P0834223 MOUNTING BAR 268 P0834268 HEX BOLT M8 1 25 X 12 224 P0834224 DEPTH OF CUT SCALE 269 P0834269 WORM GEAR HOUSING LEFT 225 P0834225 NAMEPLATE RIVET 2 X 4 270 P0834270 CAP SCREW M6 1 X 10 226 P0834226 OUTFEED TABLE REAR ...

Page 53: ...MM 305 P0834305 HEX BOLT M10 1 5 X 35 322 P0834322 BALL BEARING 6206ZZ 306 P0834306 FLAT WASHER 10MM 323 P0834323 REAR CUTTERHEAD BUSHING 307 P0834307 LOCK WASHER 10MM 324 P0834324 CUTTERHEAD PULLEY 308 P0834308 BALL BEARING 6204ZZ 325 P0834325 KEY 8 X 8 X 60 309 P0834309 FRONT BEARING COVER 326 P0834326 FENDER WASHER 10MM 310 P0834310 CAP SCREW M6 1 X 25 327 P0834327 LOCK WASHER 10MM 311 P0834311...

Page 54: ... 439 438 402 401 404 403 405 460 456 458 455 454 463 462 457 461 459 452 451 450 453 448 471 472 470 469 468 467 466 434 437 440 441 442 435 436 443 430 429 409 408 407 406 411 410 418 417 420 419 421 422 423 428 425 426 414 415 427 424 416 413 412 423 2 423 1 423 3 423 8 423 7 423 6 423 4 423 10 423 9 423 11 458 435 3 435 1 435 2 474 473 475 435 4 476 ...

Page 55: ...T WASHER 12MM 421 P0834421 MOTOR MOUNT PLATE 452 P0834452 FOLDING HANDWHEEL HANDLE 422 P0834422 SET SCREW M6 1 X 12 453 P0834453 ROLL PIN 4 X 10 423 P0834423 MOTOR 5HP 240V 1 PH 454 P0834454 HANDWHEEL TYPE 11 184D X 12B X M6 423 1 P0834423 1 MOTOR FAN COVER 455 P0834455 FLANGE SCREW M6 1 X 16 423 2 P0834423 2 MOTOR FAN 456 P0834456 BEARING SUPPORT 423 3 P0834423 3 S CAPACITOR 300UF 300V 2 1 4 X 3 ...

Page 56: ...h cracks loose knots tramp metal or any defects 14 DO NOT use in wet locations or rain 15 Always support workpiece against fence and table when cutting 16 Always feed workpiece against cutterhead rotation Never move workpiece backward while feeding 17 Prevent unauthorized use by children or untrained users restrict access or disable machine when unattended To reduce the risk of serious injury when...

Page 57: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 58: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 59: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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