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Grizzly G0806 Owner'S Manual Download Page 58

-56-

Model G0806/G0807 (Mfd. Since 12/15)

READ ELECTRICAL SAFETY 

ON PAGE 54!

Figure 70. Motor.

Figure 71. Control panel wiring (viewed from 

rear).

Figure 72. Welding panel.

Electrical Component Pictures

Figure 73. Electrical box.

Power

 Transformer

Main Terminal 

Block

Overload 

Relay

Magnetic 

Switch

Grinder

Annealing 

Button

Welder Button

250VAC 10A

Transformer

Motor

Power Light

ON

Button

OFF

Button

Welder 

Lamp

Summary of Contents for G0806

Page 1: ...ING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BLJH17988 PRINTED IN TAIWAN V2 07 17 MODEL G0806 G0807 VARIABLE SPEED VERTIC...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...nspection Chart 36 Positioning Guide Post 37 Adjusting Table Tilt 37 Blade Welding 38 SECTION 5 ACCESSORIES 41 SECTION 6 MAINTENANCE 42 Schedule 42 Cleaning Protecting 42 Lubrication 43 Dressing Grind...

Page 4: ...otographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you fin...

Page 5: ...er understand the instructions in this manual To reduce your risk of serious injury read this entire manual BEFORE using machine Rear View Front View Operation Controls Table Air Blower Work Lamp Blad...

Page 6: ...lade for welding operations when rotated up Figure 1 Front controls A B C D F G H J K L G Grinder Switch Turns grinder ON OFF H Shear Lever Cuts the bandsaw blade I Spark Deflector Provides additional...

Page 7: ...nt Machine Weight 926 lbs Length x Width x Height 76 x 43 x 29 in Electrical Power Requirement 110V or 220V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 14A at 110V 7A at 220V Min...

Page 8: ...r to Table Height 39 1 2 in Blade Welding Station Information Blade Width Range Bi Metal 1 8 3 8 in Blade Width Range Carbon 1 8 1 2 in Blade Thickness 0 025 in Welding Power 2 0 KVA Grinder Wheel Siz...

Page 9: ...ons Type Wood Crate Content Machine Weight 999 lbs Length x Width x Height 84 x 46 x 29 in Electrical Power Requirement 110V or 220V Single Phase 60Hz Prewired Voltage 220V Full Load Current Rating 19...

Page 10: ...Welding Station Information Blade Width Range Bi Metal 1 8 1 2 in Blade Width Range Carbon 1 8 5 8 in Blade Thickness 0 025 in Welding Power 2 4 KVA Grinder Wheel Size 2 1 2 x 1 4 x 5 8 in Grinder Whe...

Page 11: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 12: ...ith moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bet...

Page 13: ...ZARDS Noise generated by blade and workpiece vibration material handling and power transmission can cause permanent hearing loss over time and interfere with communication and audible signals HOT SURF...

Page 14: ...ed circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note Circuit requirements in thi...

Page 15: ...t only be inserted into a matching receptacle see following figure that is properly installed and grounded in accordance with all local codes and ordinances Figure 5 Typical 6 15 plug and receptacle G...

Page 16: ...o Voltage Conversion instructions for details Nominal Voltage 208V 220V 230V 240V Cycle 60 Hz Phase Single Phase Power Supply Circuit 15 Amps Plug Receptacle NEMA 6 15 This machine is equipped with a...

Page 17: ...odel G0806 motor rewired to 220V To convert G0806 for 220V operation 1 DISCONNECT MACHINE FROM POWER 2 Remove 5 15 plug from power cord 3 Remove motor junction box cover then loos en wire nuts indicat...

Page 18: ...95NC U U W W 4 3 R T Contactor TECO 2 1 2 2 T T R 0V R 2 Primary Voltage 0V 110V 220V Figure 11 Model G0806 overload relay set to 7 2A 7 2A Relay Setting 10 Close and secure the electrical cabinet re...

Page 19: ...and connect it to the 110V terminal as shown in Figure 15 2T1 6T3 4T2 2T1 6T3 4T2 1L1 5L3 13NO 3L2 97 NO 98 NO 95 NC 96 NC A1 A2 A2 CU 18 240V TECO Relay RHU 17 5 21 5 19 18 17 5 TRIP IND TEST RCA 21N...

Page 20: ...inals 2 3 Figure 16 Model G0807 overload relay set to 19 5A 2T1 6T3 4T2 2T1 6T3 4T2 1L1 5L3 13NO 3L2 97 NO 98 NO 95 NC 96 NC A2 CU 18 240V TECO Relay RHU 17 5 21 5 19 18 17 5 TRIP IND TEST RCA 21NC 22...

Page 21: ...th the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your...

Page 22: ...raper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off t...

Page 23: ...ysical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from exces...

Page 24: ...ogy specified by the code Machine Base Concrete Lag Screw Lag Shield Anchor Flat Washer Drilled Hole Figure 21 Popular method for anchoring machinery to a concrete floor Anchoring to Concrete Floors N...

Page 25: ...the urge to over tension it Too much tension reduces the life of the bandsaw bearings and the blade Tools Needed Qty Hex Wrench 5mm 6mm 1 Each Open End Wrench or Socket 17mm 1 To tension the blade 1...

Page 26: ...adjustments are needed If the blade does not ride next to the wheel flange or it wanders proceed to the next step Blade tension affects blade tracking It is important to make sure blade is properly t...

Page 27: ...Guide Post Blade Guide Bracket Cap Screw Blade Support Adjustment Cap Screw Blade Figure 28 Upper blade guide components Note Both the upper and lower blade guide assemblies are adjusted in the same m...

Page 28: ...etighten the blade support adjustment cap screw to secure the setting 8 Perform the Blade Guide Adjustments pro cedure in the next subsection 9 Re install the blade guard Note Ensure blade guard does...

Page 29: ...etween each guide and blade side then retighten the blade guide support cap screws Note When retightening right blade guard support cap screw make sure air hose noz zle remains positioned out of blade...

Page 30: ...rom using this machine BEFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test run the machine 1...

Page 31: ...Turn the grinder ON and OFF Congratulations You have completed the setup and test run procedures The bandsaw is now ready for operations Figure 33 Location of door limit switches doors shown fully ope...

Page 32: ...y proj ects Regardless of the content in this sec tion Grizzly Industrial will not be held liable for accidents caused by lack of training To complete a typical operation the operator does the followi...

Page 33: ...rcumference blade lengths are usually unique to the brand of your bandsaw and the distance between the wheels Model Blade Length Range G0806 1181 4 1191 2 G0807 1393 8 1401 2 Blade Width Measured from...

Page 34: ...ke angle and fast cut with good surface finish Skip or Skip Tooth Wide flat gullets a 0 rake angle equally spaced teeth and recommended for non ferrous materials Alternate An all purpose arrangement o...

Page 35: ...5 213 29 65 242 75 65 85 20 26 180 220 54 67 75 118 25 36 246 75 108 225 33 75 196 354 60 108 203 62 111 321 34 98 150 203 46 62 Aluminum Alloy Thin Tube Angle Steel Carbon Steel Speed FPM M Min Speed...

Page 36: ...doors Note Excessive blade contact with the wheel flange during operation could lead to blade and wheel damage Figure 39 Back edge of blade next to wheel flange Blade Wheel Flange Items Needed Qty Hex...

Page 37: ...e no fewer than two teeth in contact with the workpiece at all times during cutting Blade Care A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain A bandsaw blade will...

Page 38: ...traight powdery thin curled tightly hard thin thin curled short hard thick thick hard strong thick hard strong thin straight powdery thin curled tightly hard thin thin curled short hard thick thick ha...

Page 39: ...being injured wear heavy leather gloves when handling saw blades Adjusting Table Tilt To tilt the table forward or backward 1 DISCONNECT BANDSAW FROM POWER 2 Loosen both cap screws on the two feed an...

Page 40: ...e blade The electric current that flows through the blade welder during operation could cause serious personal injury or death To reduce the risk of electrocution or burns never touch any metal part o...

Page 41: ...tating the lock lever all the way up as shown in Figure 48 Note For a good blade weld it is critical that the blade ends evenly butt up against each other without overlap gaps or misalignment 9 Press...

Page 42: ...facturer use the recommendations below as a baseline and experiment from there Carbon Steel Dull Cherry Red Carbon Steel Hard Back Blue Bi Metal Orange High Speed Steel Dull Cherry Red 14 Repeat Step...

Page 43: ...ade Tensioning Gauge H5408 Blade Tensioning Gauge The Blade Tensioning Gauge ensures long blade life reduced blade breakage and straight cutting by indicating correct tension A precision dial indi cat...

Page 44: ...d clean the wheels Yearly Open rear lower access panel inspect belts and tighten all fasteners see Page 45 Schedule To reduce risk of shock or accidental startup always disconnect machine from power b...

Page 45: ...il As Needed Air Tool Oil As Needed Figure 55 Upper wheel leadscrew lubrication Drive System T26419 or NLGI 2 Equivalent 2 4 Pumps Light Machine Oil 1 or 2 Squirts Lubrication Frequency Every 80 Hours...

Page 46: ...58 Guide post lubrication location Oil Guide Post Sliding Surfaces Oil Type Light Machine Oil Amount Thin Coat Lubrication Frequency Occasionally Periodically dress the grinding wheel to square it up...

Page 47: ...y layout Sprocket Drive Pulley Sprocket Drive Belt Left Right Speed Hub Belts Tensioner Intermediate Pulley Air Pump Tools Needed Qty Wrench Socket 10mm 1 Wrench Socket 13mm 1 Wrench Socket 17mm 1 Hex...

Page 48: ...ous rust problems and corrosion damage if it is not properly prepared for storage If decommissioning this machine use the steps in this section to ensure that it remains in good condition To prepare y...

Page 49: ...peed too fast 2 Machine undersized for task 3 Wrong workpiece material for saw blade 4 Blade is not correct for material being cut 5 Workpiece is binding against blade 6 Blade slipping on wheels 7 Bel...

Page 50: ...all a blade with more suitable TPI or different style of teeth Page 31 4 Replace blade adjust guides and tracking see Page 23 5 Use a blade with at least 2 teeth contacting the material at all times P...

Page 51: ...lade 7 Adjust blade speed as required 8 Adjust the blade tracking Page 23 Symptom Possible Cause Possible Solution Grinder does not work 1 Wiring or grinder ON OFF switch at fault 2 Grinder motor at f...

Page 52: ...ade as shown in Figure 63 Machinist s Square Table Blade 90 Figure 63 Checking that table is perpendicular to blade Figure 62 Location of table scales Trunnion Cap Screws Feed Angle Cap Screw Feed Ang...

Page 53: ...4 Adjust the blade guides as described on Page 25 5 Unlock the post just enough to allow it to slide move it all the way up then examine the clearances between the blade and blade guides to see if the...

Page 54: ...th collar locking set screws just enough to adjust the collars see Figure 67 Bevel Gear Backlash Leadscrew End Play 3 Slide the bevel gears closer together and tighten the set screws If excess backlas...

Page 55: ...gure 69 Blade guide and support orientation As the blade is deflected back into the blade support during operation a groove will eventu ally wear into the blade support As this groove becomes deeper i...

Page 56: ...rent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverter...

Page 57: ...ICAL SAFETY ON PAGE 54 WELDING UNIT MOTOR WELDER S LAMP CONTROL PANEL A B C D E F F ELECTRICAL PANEL E D WORK LAMP May Represent Multiple Wires A B C Electrical Overview See Page 56 and Figure 71 See...

Page 58: ...Control panel wiring viewed from rear Figure 72 Welding panel Electrical Component Pictures Figure 73 Electrical box Power Transformer Main Terminal Block Overload Relay Magnetic Switch Grinder Anneal...

Page 59: ...ROL PANEL viewed from rear Lower Door Limit Switch Upper Door Limit Switch A B C To Electrical Panel 1 2 3 1 2NO 3NO ON ON OFF OFF 3 2 1 Power Lamp Welder s Lamp Switch WORK LAMP w SWITCH D T Annealin...

Page 60: ...l S 034 005 1 110V 1 Ph 50 60Hz 0V 110V 220V 2T1 6T3 4T2 2T1 6T3 4T2 1L1 5L3 13NO 3L2 97 NO 98 NO 95 NC 96 NC A1 A2 A2 CU 18 240V TECO Relay RHU 10 16K1 14 12 11 3 TRIP IND TEST RCA 21NC 22NC 14NO R O...

Page 61: ...60Hz 0V 110V 220V 2T1 6T3 4T2 2T1 6T3 4T2 1L1 5L3 13NO 3L2 97 NO 98 NO 95 NC 96 NC A1 A2 A2 CU 18 240V TECO Relay RHU 10 1 7 2 10A 9 8 7 2 TRIP IND TEST RCA 21NC 22NC 14NO R O 13NO 21NC 14NO 10A 97NO...

Page 62: ...m rear Lower Door Limit Switch Upper Door Limit Switch A B C To Electrical Panel 1 2 3 1 2NO 3NO ON ON OFF OFF 3 2 1 Power Lamp Welder s Lamp Switch WORK LAMP w SWITCH D Annealing Button Yuchang 250VA...

Page 63: ...C 14NO 12 5 A 97NO 96NO 98NO 95NC 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 U U 1 W W 4 4 4 2 3 3 4 R T 3 220 VAC ELECTRICAL PANEL MOTOR 220V E F To Welding Unit Control Panel GND GND 0V 110V 220V TRANSFORME...

Page 64: ...98NO 95NC 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 U U 1 W W 4 4 4 2 3 3 4 R T 3 ELECTRICAL PANEL MOTOR 110V E F To Welding Unit Control Panel GND GND 0V 110V 220V TRANSFORMER Ya Chang Model S 034 005 1 11...

Page 65: ...6 1 26 27 28 29 30 31 32 41 42 43 44 46 47 13 25 26 33 34 35 36 37 38 39 40 31 32 31 39 48 11 Lower Frame SECTION 9 PARTS We do our best to stock replacement parts when possible but we cannot guarant...

Page 66: ...7 P0806037 CHIP DEFLECTOR 13 P0806013 FLAT WASHER 8MM 38 P0806038 BASE G0806 14 P0806014 CAP SCREW M8 1 25 X 20 38 P0807038 BASE G0807 15 P0806015 FRONT VENT COVER 39 P0806039 CAP SCREW M8 1 25 X 20 1...

Page 67: ...134 137 138 139 140 141 142 143 144 145 146 122 134 1 134 2 134 3 134 4 134 5 187 103 104 124 126 148 149 150 131 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 17...

Page 68: ...3 PLATE 123 P0806123 CAP SCREW M6 1 X 20 164 P0806164 EXT RETAINING RING 19MM 124 P0806124 HEX NUT M12 1 75 165 P0806165 PULLEY 125 P0806125 CAP SCREW M12 1 75 X 70 166 P0806166 V BELT A46 G0806 126 P...

Page 69: ...202 201 226 227 228 230 231 233 234 235 236 237 238 239 240 242 243 244 245 246 247 248 249 250 229 232 238 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273...

Page 70: ...807224 UPPER DOOR G0807 271 P0806271 STUD DE M8 1 25 X 100 10 225 P0806225 SPACER 4 5 X 15 X 6MM 272 P0806272 LOCKING HUB 226 P0806226 DOOR LATCH 273 P0806273 LOCKING HUB COVER 227 P0806227 LOCK WASHE...

Page 71: ...06 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 302 303 321 326 327 328 329 330 331 332 333 334 335 336 337 338 339 341 342 343 344 345 346 347 348 349 350 302 302 334 3...

Page 72: ...ING RING 52MM 312 P0806312 BLADE GUIDE BRACKET DOWEL PIN 11 X 70 337 P0806337 IDLER SHAFT 313 P0806313 BLADE GUIDE BRACKET 338 P0806338 LOCK COLLAR 314 P0806314 BLADE GUIDE ASSEMBLY 339 P0806339 SET S...

Page 73: ...INAL BLOCK 12P 403 P0806403 TRANSFORMER YA CHANG S 034 005 1 417 P0806417 PHLP HD SCR M4 7 X 8 404 P0806404 ELECTRICAL PANEL 418 P0806418 WIRE LOOM MIDDLE 405 P0806405 PHLP HD SCR M4 7 X 8 419 P080641...

Page 74: ...20 521 522 523 524 525 508 516 513 515 516 526 527 528 529 530 531 532 533 534 535 536 537 543 544 545 547 548 549 554 555 556 557 558 559 560 561 562 563 564 565 567 547 569 570 571 572 573 574 575 5...

Page 75: ...518 P0806518 SLIDE BLOCK 560 P0806560 CONNECTING PLATE RIGHT 519 P0806519 ANNEAL SWITCH OMRON V 151E5 110V 220V 561 P0806561 CAP SCREW M5 8 X 6 520 P0806520 ANNEAL SWITCH BRACKET 562 P0806562 LOCK WAS...

Page 76: ...PART DESCRIPTION REF PART DESCRIPTION 601 P0806601 MACHINE ID LABEL G0806 608 P0806608 UNSTABLE W P HAZARD LABEL 601 P0807601 MACHINE ID LABEL G0807 609 P0806609 READ MANUAL LABEL 602 P0806602 FACE SH...

Page 77: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 78: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 79: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 80: ......

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