Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Mill/Drills ....................... 9
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
Unpacking .................................................... 12
Needed for Setup ......................................... 12
Inventory ...................................................... 12
Cleanup ........................................................ 13
Site Considerations ...................................... 14
Lifting & Placing ........................................... 15
Bench Mounting ........................................... 15
Assembly ..................................................... 16
Joining Drill Chuck & Arbor .......................... 16
Lubricating Mill/Drill ...................................... 17
Test Run ...................................................... 17
Spindle Bearing Break-In ............................. 19
Inspections & Adjustments .......................... 19
SECTION 4: OPERATIONS ........................... 20
Operation Overview ..................................... 20
Using Spindle Downfeed Controls ............... 21
Adjusting Headstock .................................... 22
Controlling Table Travel ............................... 23
Installing/Removing Tooling ......................... 23
Setting Spindle Speed ................................. 25
Using Tapping Mode .................................... 26
Setting Depth Stop ....................................... 27
SECTION 5: ACCESSORIES ......................... 28
SECTION 6: MAINTENANCE ......................... 33
Schedule ...................................................... 33
Cleaning & Protecting .................................. 33
Lubrication ................................................... 34
SECTION 7: SERVICE ................................... 38
Troubleshooting ........................................... 38
Adjusting Gibs .............................................. 40
Adjusting Leadscrew Backlash .................... 40
Tightening Return Spring Tension ............... 41
Tramming Spindle ........................................ 42
SECTION 8: WIRING ...................................... 44
Wiring Safety Instructions ............................ 44
Main Wiring Diagram ................................... 45
Spindle Motor & Limit Switch Wiring ............ 46
Switches, Relays, & Circuit Board Photos ... 47
SECTION 9: PARTS ....................................... 48
Table & Base ............................................... 48
Headstock .................................................... 50
Downfeed Handle ........................................ 53
Column ......................................................... 54
Accessories .................................................. 57
Labels & Cosmetics ..................................... 58
WARRANTY & RETURNS ............................. 61
Summary of Contents for G0795Z
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