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-18-

model g0631 (mfg. since 3/10)

SEcTiON 5: AccESSORiES

ACCEssoriEs

G5970—Electric palm Sander

this  quarter-sheet  palm  sander  features  a  built-
in  dust  collection  bag  and  sealed  on/off  switch 
for  long  dependable  life.  swirl-free  10,000  orbits 
per minute make this double insulated sander an 
indispensable part of any shop.

Figure 18. 

model g5970.

h5916—60 Grit 10 pack Sandpaper for  h3120

h5917—120 Grit 10 pack  for h3120

h5918—180 Grit 10 pack for h3120

h5919—240 Grit 10 pack for h3120

h3120—palm Detail Sander

this hook and loop orbital palm sander is just the 
tool  for  working  tight  corners  and  all-around  fin-
ish  sanding.  includes  sander,  dust  bag,  vacuum 
adapter,  3-pcs.  60  grit,  3-pcs.  120  grit,  4-pcs. 
240 grit, steel wool pad, foam pad and scuff pad. 
Comes in a handy carry case.

Figure 16. 

model h3120.

h4961—16" x 25" x 1" (1 Micron) prefilter for 

G0631

 

Figure 15. 

model h4961.

h4938—16"  x  25"  x  2"  (0.3  Micron)  Filter  for 

G0631

Figure 17. 

model h4938.

using  accessories  or  attachments  not  rec-

ommended for this machine may cause the 

machine to function differently than intend-

ed, which may increase the risk of serious 

personal injury.

NOTICE

Refer  to  the  newest  copy  of  the  Grizzly 

catalog for other accessories available for 

this machine. 

Summary of Contents for G0631

Page 1: ...yright FEBRUARY 2007 By Grizzly Industrial Inc revised april 2010 BL Warning No portion of this manuAl may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models manufactured since 3 10 bl8792 printed in TAIWAN ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...gnition Chart 12 Site Considerations 13 Moving Placing Base Unit 14 Assembly 14 Test Run 16 SECTION 4 OPERATIONS 17 Dust Drawers 17 Operation 17 SECTION 5 ACCESSORIES 18 SECTION 6 MAINTENANCE 19 Schedule 19 Cleaning 19 Filters 19 SECTION 7 SERVICE 20 Troubleshooting 20 SECTION 8 WIRING 21 Wiring Safety Instructions 21 Electrical Components 22 Wiring Diagram 23 SECTION 9 PARTS 24 Main Breakdown 24 ...

Page 4: ...VcY iZaa jh dl lZ Y Y g ooan cYjhig Va cX 8 D IZX c XVa 9dXjbZciVi dc BVcV Zg E D 7dm 7Zaa c Vb L6 bV a bVcjVah5 g ooan Xdb Contact Info LZ VgZ egdjY id d Zg i h bVcjVa l i ndjg cZl bVX cZ LZ kZ bVYZ ZkZgn Z dgi id WZ ZmVXi l i i Z chigjXi dch heZX XVi dch YgVl c h VcY e did gVe h d i Z bVX cZ lZ jhZY l Zc lg i c i h bVcjVa dlZkZg hdbZi bZh lZ hi aa bV Z Vc dXXVh dcVa b hiV Z 6ahd dl c id djg eda ...

Page 5: ...Print Length Width 27 3 4 x 78 3 4 in Shipping Dimensions Type Cardboard Wood Runners Content Machine Weight 486 lbs Length Width Height 28 3 4 x 80 1 4 x 41 in Electrical Switch Toggle with Lockout Key Switch Voltage 110V Cord Length 12 ft Cord Gauge 14 guage Minimum Circuit Size 15 amp Plug Included Yes Motors Main 2 Type ODP Capacitor Start Induction Horsepower 1 HP Voltage 110V Phase Single Am...

Page 6: ...st Stage Filter Length 25 in First Stage Filter Width 16 in First Stage Filter Thickness 1 in No Of Second Stage Filters 2 Second Stage Filter Length 25 in Second Stage Filter Width 16 in Second Stage Filter Thickness 2 in Table Info Table Size Length 76 1 4 in Table Size Width 25 1 4 in Floor To Table Height 31 1 2 in No Of Table Inserts 240 Construction Info Impeller Const Plastic Table Const Fo...

Page 7: ...Model G0631 Mfg since 3 10 5 Figure 1 Identification Model G0631 A Left Panel B Center Panels C Downdraft Plates D Right Panel E ON OFF Switch F Dust Drawer G Outlet Plates Identification C A G F E B D ...

Page 8: ...he gVidgn aacZhhZh For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do no...

Page 9: ...AKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 16 REMOVE CHUCK KEYS OR ADJUSTING TOOLS BV Z V VW i d cZkZg aZVk c X jX Znh dg di Zg VY_jhibZci iddah c dc i Z bVX cZ ZheZX Vaan cZVg he cYaZh 17 DAMAGED MACHINERY 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc 6alVnh gZeV g dg gZeaVX...

Page 10: ...ials must be collected with special equipment because of the high hazard to human health DO NOT attempt to collect these materials with this machine 8 EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties per forming the intended operation stop using the machine Contact our Technical Support Department at 570 546 9663 1 FILTER CAPABILITIES This downdraft table is to be used fo...

Page 11: ... 110V Operation Full Load Amperage Draw This machine draws the following amps under maximum load Combined Amp Draw Both Motors 24 Amps Amp Draw Per Motor 12 Amps Power Supply Circuit Requirements This machine can be connected to a 30 Amp cir cuit or two dedicated 15 Amp circuits as stated below The power supply circuit for your machine MUST be grounded and rated for the amperage given below Never ...

Page 12: ...Screwdriver 2 1 Wrench 14mm 1 Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing...

Page 13: ...list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Box 1 Figure 3 Qty A Downdraft Table Not Shown 1 B Center Panel 1 C Filters 16 x 25 x 2 0 3 micron 2 D Filters 16 x 25 x 1 1 micron 2 E Downdraft Plates 10 F Center Downdraft Plate 1 G Right Panel 1 H Left Panel 1 I Hardware Not Shown Foo...

Page 14: ... 12 Model G0631 Mfg since 3 10 Hardware Recognition Chart ...

Page 15: ...e allocation Physical Environment I Z e nh XVa Zck gdcbZci l ZgZ ndjg bVX cZ h deZgViZY h bedgiVci dg hV Z deZgVi dc VcY i Z adc Zk in d ih XdbedcZcih dg WZhi gZhjaih deZgViZ i h bVX cZ c V Ygn Zck gdcbZci i Vi h gZZ gdb ZmXZhh kZ bd hijgZ VoVgYdjh X Zb XVah V gWdgcZ VWgVh kZh dg ZmigZbZ XdcY i dch migZbZ XdcY i dch dg i h ineZ d bVX cZgn VgZ ZcZgVaan i dhZ l ZgZ i Z VbW Zci iZbeZgVijgZ gVc Z ZmXZ...

Page 16: ...ck to make sure all six footpads touch the floor evenly Adjust individual footpads if nec essary and secure the hex nuts against the bottom of the cabinet with a 14mm wrench 5 Install the 2 thick filters in the filter bay on both sides of the downdraft table cabinet as shown in Figure 6 then install the 1 thick filters in front of them Note Be sure to remove the plastic wrap ping from the filters ...

Page 17: ...pins as shown in Figure 8 8 Secure the right and left panels with the remaining pins Figure 9 Figure 9 Left panel installed Pins Figure 8 Center panel installed Pin Hinge Center Panel Figure 10 Panels secured with latches one shown Latch 10 Using 4 1 4 20 x 5 8 Phillips head screws mount the handles on the outlet plates at the rear of the downdraft table as shown in Figure 11 Figure 11 Outlet plat...

Page 18: ...to power see CIRCUIT REQUIREMENTS Page 9 4 Verify that the right motor is operating cor recty by flipping up the right paddle switch to turn the motor ON When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power before ...

Page 19: ...ing before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Dust Drawers Frequently monitor and empty the dust drawers of accumulated sawdust Figure 13 A fire explosion could occur if this machine is used to collect paint fumes or overspray Do not use downdraft table as a paint spray bench Figure ...

Page 20: ...his hook and loop orbital Palm Sander is just the tool for working tight corners and all around fin ish sanding Includes sander dust bag vacuum adapter 3 pcs 60 grit 3 pcs 120 grit 4 pcs 240 grit steel wool pad foam pad and scuff pad Comes in a handy carry case Figure 16 Model H3120 H4961 16 x 25 x 1 1 Micron Prefilter for G0631 Figure 15 Model H4961 H4938 16 x 25 x 2 0 3 Micron Filter for G0631 F...

Page 21: ...others Always wear a dust mask and safety glasses when servicing and changing filters Sawdust may cause allergic reactions or respiratory problems To service the filters 1 DISCONNECT POWER TO THE DOWNDRAFT TABLE 2 Remove the two outside downdraft plates remove the filters and gently knock the filters out inside a garbage can Note Generally this technique will work two or three times then you will ...

Page 22: ...lt 4 Capacitor is at fault 1 Correct short replace fuse replace breaker 2 Install replace switch disabling key replace switch 3 Correct motor wiring connections or replace bad motor 4 Replace capacitor Machine has vibra tion or noisy opera tion 1 Fan is bent or loose 2 Motor or component is loose 1 Adjust fan balance or replace fan 2 Inspect replace stripped or damaged bolts nuts and re tighten wi...

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Page 24: ...2 Model G0631 Mfg since 3 10 READ ELECTRICAL SAFETY ON PAGE 21 Electrical Components Figure 22 Right motor wiring Figure 20 Left motor wiring Figure 19 Right switch wiring Figure 21 Wiring for both motors ...

Page 25: ...GY GY GY c c c c 7 7 7 7 7 Gjc 8VeVX idg B 9 K68 7 110 VAC 5 15 Plug 7aVX di GZY CZjigVa gZZc gdjcY MOTOR MOTOR GY GY GY GY c c c 7 7 7 7 7 gdjcY GY GY GY GY Gjc 8VeVX idg B 9 K68 gdjcY GY c 7 The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box See Figure 20 Page 22 See Figure 20 21 Page 22 See...

Page 26: ... 24 Model G0631 Mfg since 3 10 K K K K K K K K K K K K K Main Breakdown SECTION 9 PARTS ...

Page 27: ...NDLE 32 P0631032 PIN 6 X 66 10 P0631010 SWITCH PLATE 33 PTLW01 EXT TOOTH WASHER 10 11V2 P0631011V2 LEFT OUTLET PLATE V2 03 10 34 PN07 HEX NUT 10 24 12V2 P0631012V2 RIGHT OUTLET PLATE V2 03 10 35 P0631035 RUBBER FLAT WASHER 6 5 x 18 x 3 13V2 P0631013V2 FAN HOUSING V2 03 10 38 P0631038 POWER CORD 14V2 P0631014V2 PLASTIC IMPELLER V2 03 10 51 P0631051 FOOT PAD SCREW 3 8 16 X 2 15 P0631015 OUTLET PLATE...

Page 28: ...SPIRATOR 2W X 3 3H 47 PLABEL 14 ELECTRICITY LABEL 44 P0631044 G0631 MACHINE ID LABEL 48 P0631048 NO HANDS IN OUTLET LABEL Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact...

Page 29: ...Vgh TTTT NZVgh TTTT NZVgh 6 dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 7 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd 8 LdjaY ndj gZXdbbZcY g ooan cYjhig Va id V g ZcY4 TTTTTNZh TTTTTCd 9 LdjaY ndj Vaadl jh id jhZ ndjg cVbZ Vh V gZ ZgZcXZ dg g ooan XjhidbZgh c ndjg VgZV4 Note We never use names more than 3 times TTTTTNZh TTTTTCd 10 8dbbZcih _________________...

Page 30: ...DI HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g ooan 8ViVad id V g ZcY ...

Page 31: ...n h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z jhZ d djg egdYjXih Id iV Z VYkVciV Z d i h lVggVcin XdciVXi jh Wn bV a dg e dcZ VcY kZ jh Vaa i Z YZiV ah LZ l aa i Zc hhjZ ndj V GZijgc CjbWZg l X bjhi WZ XaZVgan edhiZY dc i Z djih YZ Vh lZaa Vh i...

Page 32: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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