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GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

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Summary of Contents for G0604

Page 1: ...OINTER OWNER S MANUAL COPYRIGHT JUNE 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TR83...

Page 2: ......

Page 3: ...cognition Chart 12 Cleanup 13 Site Considerations 13 Wheel Assembly 13 Jointer 14 V Belt 14 Checking Outfeed Table Height 15 Extension Table 16 Fence 17 Cutterhead Guard 18 Pedestal Switch 18 Knife Se...

Page 4: ...Parallelism 36 Setting Outfeed Table Height 38 Setting Infeed Table 39 Calibrating Depth Scale 40 Setting Fence Stops 40 Wiring Diagram 42 Electrical Components 42 Jointer Parts Breakdown 43 Jointer P...

Page 5: ...h in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with the Model G0604 It was...

Page 6: ...s Precision Ground Cast Iron Fence Assembly Cast Iron Body Assembly Cast Iron Stand Preformed Steel Guard Aluminum Bearings Shielded and Lubricated Motor Type TEFC Capacitor Start Induction Horsepower...

Page 7: ...ence Tilt Lock E Cutterhead Guard F Fence Tilt Handle G Control Panel H Infeed Table I Infeed Table Adjustment Lever J Mobile Base Lock K Depth Scale L Infeed Table Lock M Outfeed Table Lock N Outfeed...

Page 8: ...can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible haza...

Page 9: ...6 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrench...

Page 10: ...utterhead without a push block 4 WORKPIECE SUPPORT Supporting the workpiece adequately at all times while cutting is crucial for making safe cuts and avoiding injury Never attempt to make a cut with a...

Page 11: ...rcuit breaker with one of higher amperage without con sulting a quali ed electrician to ensure compli ance with wiring codes If you are unsure about the wiring codes in your area or you plan to connec...

Page 12: ...N Qty People for Lifting 2 Straightedge see Page 28 1 Phillips Screwdriver 2 1 Wrench or Socket 17mm 2 Wrench or Socket 14mm 1 Wrench or Socket 13mm 1 Wrench or Socket 12mm 1 Degreaser As Needed Rags...

Page 13: ...tand 4 Lock Washers 8mm Jointer Stand 4 Flange Bolts M6 1 x 12 Belt Guard 2 Hex Nuts 6mm Belt Guard 2 Flat Washers 6mm Belt Guard 2 Cap Screws M8 1 25 x 30 Fence 2 Cap Screws M8 1 25 x 20 Pedestal 2 L...

Page 14: ...12 G0604 6 X 56 Jointer Hardware Recognition Chart...

Page 15: ...ly some parts may need to be removed For optimum performance from your machine make sure you clean all moving parts or slid ing contact surfaces that are coated Avoid chlorine based solvents such as a...

Page 16: ...Hardware Needed Qty V Belt 1 Belt Guard 1 Flange Bolts M6 1 x 12 2 Hex Nuts 6mm 2 Flat Washers 6mm 2 To install the V belt 1 Loosen the motor bracket fasteners shown in Figure 7 Jointer V Belt 2 Slid...

Page 17: ...terhead pulley until one of the knives is at top dead center as illustrated in Figure 10 5 Remove the V belt and loosen the motor mount fasteners 6 Shift the motor horizontally as needed to align the...

Page 18: ...g Outfeed Table Height on Page 38 Extension Table Components and Hardware Needed Qty Extension Table 1 Cap Screws M6 1 x 20 2 To install the extension table 1 Attach the extension table to the infeed...

Page 19: ...not fully tighten the bolts yet Figure 16 Installing the fence tilt lever 4 Install the tilt lever as shown in Figure 16 Figure 13 Fence carriage installed 2 Place a piece of paper on the table and s...

Page 20: ...e fence all the way back then raise it 2 off the table and lock it in place 2 Insert cutterhead guard shaft so the flat is fac ing the set screw then tighten the set screw against the shaft see Figure...

Page 21: ...machine the amount of branches or wyes and the amount of other open lines throughout the system Explaining this cal culation is beyond the scope of this manual If you are unsure of your system consult...

Page 22: ...ious personal inju ry Keep loose clothing rolled up and long hair tied up and away from machinery Projectiles thrown from the machine could cause serious eye injury Wear safety glasses during assembly...

Page 23: ...trial will not be held liable for accidents caused by lack of training Basic Controls This section covers the basic controls used during routine operations START STOP Buttons Figure 21 Figure 21 START...

Page 24: ...gainst the grain direction Cutting against the grain increases the likelihood of stock kickback as well as tear out on the workpiece Figure 25 Correct and incorrect grain align ment with cutterhead St...

Page 25: ...26 27 before edge jointing or surface planing or it may break or kick back during the operation Figure 26 Minimum dimensions for edge jointing Figure 27 Minimum dimensions for surface planing 1 2 Min...

Page 26: ...This procedure will better pre pare you for the actual operation Figure 29 Illustration of surface planing results 7 With a push block in each hand press the workpiece against the table and fence with...

Page 27: ...the surface of the infeed table 6 Start the jointer 7 Press the workpiece against the table and fence with firm pressure Use your trailing hand to guide the workpiece through the cut and feed the work...

Page 28: ...n the surface of the infeed table 6 Start the jointer 7 With a push block in your leading hand press the workpiece against the table and fence with firm pressure and feed the workpiece over the cutter...

Page 29: ...er knives in perfect alignment every time It also allows you to shift nicked knives to get a perfect cut to an accuracy of or 0 001 Figure 36 G1753 Jointer Pal Knife Jig SECTION 5 ACCESSORIES G3631 Jo...

Page 30: ...ety push stick features interchangeable traction treads one for flat stock and one for pressing against table and fence It also has a spring loaded push pin for full workpiece contact Made in the USA...

Page 31: ...sealed storage Finally a respirator you can look forward to wearing at an affordable price Figure 44 Half mask respirator and disposable cartridge filters H2499 Small Half Mask Respirator H3631 Mediu...

Page 32: ...t SLIPIT or Boeshield T 9 see Page 28 SECTION 6 MAINTENANCE For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Dail...

Page 33: ...irculation Motor stalls or shuts off during a cut 1 Motor overloaded during operation 2 Thermal overload protection tripped in magnetic switch 3 Short circuit in motor or loose connec tions 4 Circuit...

Page 34: ...Page 33 Long lines or ridges that run along the length of the board 1 Nicked or chipped knives 1 Adjust one of the nicked knives sideways replace knives Page 33 Uneven cutter marks wavy surface or ch...

Page 35: ...sonal preference For best results the tables must be parallel with each other Checking Adjusting Table Parallelism on Page 36 and the outfeed table height must be properly set Setting Outfeed Table He...

Page 36: ...are located directly below the knives If you decide to use the springs just thread the jack screws completely into the cutterhead so they will not get lost Replace the gib and knife Figure 48 Cutterh...

Page 37: ...ith Slightly tighten all the gib bolts starting in the middle and working your way to the ends by alternating left and right Figure 50 Repeat this step on the rest of the knives Jack Screw Access Hole...

Page 38: ...body of the cutterhead as shown in Figure 52 rotate the cutterhead if neces sary 5 Place the straightedge in the positions shown in Figure 53 In each position the straight edge should touch the cutte...

Page 39: ...e 36 DO NOT CONTINUE UNTIL YOU HAVE FOLLOWED THOSE PROCEDURES FIRST To adjust the table parallelism 1 Place the straightedge on the outfeed table so it hangs over the cutterhead and lower the outfeed...

Page 40: ...epeat this step with each of the remaining straightedge positions as many times as nec essary until the infeed table is parallel with the outfeed table 8 Tighten replace the set screws in the eccen tr...

Page 41: ...nuts lock the positive stop bolt in position so it won t move during operation Setting Infeed Table Figure 57 Using feeler gauge to set outfeed table height 6 Tighten the outfeed table lock located at...

Page 42: ...ard 2 Loosen the jam nut on the 45 inward positive stop bolt shown in Figure 62 Figure 60 Depth scale adjusted to 0 position Figure 59 Infeed table even with outfeed table 4 Using a screwdriver adjust...

Page 43: ...top bolt 2 Loosen the jam nut on the 45 outward fence positive stop bolt Figure 64 Figure 63 Adjusting fence to 90 3 Adjust the 45 outward positive stop bolt until the fence is exactly 45 outward whil...

Page 44: ...42 G0604 6 X 56 Jointer Wiring Diagram G0604 Wiring Diagram Electrical Components Switch Motor Junction Box to Power Source to Motor...

Page 45: ...G0604 6 X 56 Jointer 43 Jointer Parts Breakdown...

Page 46: ...SCREW M5 8 X 16 21 PW01M FLAT WASHER 8MM 61 P0604061 KNIFE LIFTER SPRING 22 PN03M HEX NUT M8 1 25 62 P0604062 CUTTERHEAD 23 P0604023 SHAFT 63 PK74M KEY 6 X 6 X 35 24 PSB13M CAP SCREW M8 1 25 X 30 64 P...

Page 47: ...ION SPRING 124 PAW06M HEX WRENCH 6MM 98 P0604098 CHIPBREAKER 125 PAW08M HEX WRENCH 8MM 99 PW03M FLAT WASHER 6MM 126 PEC015M E CLIP 8MM 100 PB02M HEX BOLT M6 1 X 12 127 P0604127 KNIFE GAUGE BLOCK 101 P...

Page 48: ...46 G0604 6 X 56 Jointer Stand Motor Parts Breakdown...

Page 49: ...AP SCREW M8 1 25 X 50 212 PW01M FLAT WASHER 8MM 246 PW01M FLAT WASHER 8MM 213 P0604213 SLEEVE 247 PN03M HEX NUT M8 1 25 214 P0604214 WHEEL 248 PN02M HEX NUT M10 1 5 215 PB86M HEX BOLT M8 1 25 X 65 249...

Page 50: ...310 P0604310 MACHINE ID LABEL 305 P0604305 EAR PROTECTION LABEL 311 P0604311 GRIZZLY GREEN TOUCH UP PAINT 306 P0604306 DISCONNENCT POWER LABEL 312 P0604312 PUTTY TOUCH UP PAINT Safety labels warn abo...

Page 51: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Page 52: ...50 G0604 6 X 56 Jointer...

Page 53: ...0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes __...

Page 54: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 55: ......

Page 56: ...ly Trusted Proven and a Great Value OR SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly Is The Industry Leader Call Today...

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