Grizzly G0568 Owner'S Manual Download

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Model G0568/G0569 (Mfd. Since 10/11)

-71-

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Table

166V2

169

168

167

163

165

164

162

172

170

171

326

173

174

179

180

176

175

177

178

183

184

330

329

328

181V2

327

331

332

333

155V2A

155V2

157V2

158

155V2-4

155V2-5

155V2-6

155V2-7

156V2

155V2-9

155V2-10

296V2

155V2-12

155V2-13

155V2-14

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

155V2

P0568155V2

FENCE V2.08.10

171

P0568171

LOCK WASHER 8MM

155V2-4

P0568155V2-4

SPRING PIECE

172

P0568172

HANDLE SHAFT

155V2-5

P0568155V2-5

FLANGE SCREW M4-.7 X 8

173

P0568173

HANDLE KNOB M12-1.75 FEMALE

155V2-6

P0568155V2-6

PIVOT BLOCK V2.08.10

174

P0568174

CAP SCREW M10-1.5 X 35

155V2-7

P0568155V2-7

HEX NUT M8-1.25

175

P0568175

LOCK WASHER 10MM

155V2-9

P0568155V2-9

SHAFT V2.08.10

176

P0568176

FLAT WASHER 10MM

155V2-10 P0568155V2-10 SET SCREW M7-1 X 10 (PLASTIC)

177

P0568177

TRUNNION BLOCK

155V2-12 P0568155V2-12 SET SCREW M8-1.25 X 12

178

P0568178

PRESS BLOCK

155V2-13 P0568155V2-13 HEX BOLT M8-1.25 X 20

179

P0568179

PHLP HD SCR M4-.7 X 10

155V2-14 P0568155V2-14 HEX NUT M8-1.25

180

P0568180

POINTER

155V2A

P0568155V2A

FENCE ASSEMBLY V2.08.10

181V2

P0568181V2 GUARD RAIL V2.08.10

156V2

P0568156V2

HANDLE V2.08.10

182

P0568182

TABLE

157V2

P0568157V2

POINTER V2.08.10

183

P0568183

TABLE INSERT

158

P0568158

FLANGE SCREW M5-.8 X 8

184

P0568184

MITER GAUGE ASSY

162

P0568162

CAP SCREW M10-1.5 X 30

296V2

P0568296V2 NYLON PAD V2.08.10

163

P0568163

LOCK WASHER 10MM

326

P0568326

HEX NUT M12-1.75

164

P0568164

FLAT WASHER 10MM

327

P0568327

GUARD RAIL PLATE

165

P0568165

TRUNNION HOUSING

328

P0568328

FLAT WASHER 6MM

166V2

P0568166V2

BLADE GUARD V2.06.09

329

P0568329

LOCK WASHER 6MM

167

P0568167

FLANGE SCREW M6-1 X 10

330

P0568330

HEX BOLT M6-1 X 20

168

P0568168

PRESS SHAFT

331

P0568331

FLAT WASHER 8MM

169

P0568169

MICRO ADJUSTING RING

332

P0568332

LOCK WASHER 8MM

170

P0568170

CAP SCREW M8-1.25 X 20

333

P0568333

HEX BOLT M8-1.25 X 20

Summary of Contents for G0568

Page 1: ... 2018 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CA6450 PRINTED IN TAIWAN MODEL G0568 G0569 24 INDUSTRIAL BANDSAW OWNER S MANUAL For models manufactured since 10 11 V2 06 18 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...Tensioning Blade 34 Adjusting Blade Guide Bearings 34 Adjusting Support Bearings 36 SECTION 4 OPERATIONS 38 Operation Overview 38 Workpiece Inspection 39 Foot Brake 40 Key Switch 40 Guide Post 41 Ripping 41 Crosscutting 42 Resawing 42 Cutting Curves 43 Blade Lead 43 Table Tilt 44 Stacked Cuts 44 Blade Information 45 Blade Changes 47 SECTION 5 ACCESSORIES 48 SECTION 6 MAINTENANCE 50 Schedule 50 Cle...

Page 4: ...f you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual updates for free on our web site at www grizzly com Alternatively you can call our Technical Support for help Before calling make sure you write down the Manufacture Date and Serial Number from the...

Page 5: ...wheel L Blade Tracking Window For Your Own Safety Read Instruction Manual Before Operating Saw a Wear eye protection b Do not remove jammed cutoff pieces until blade has stopped c Maintain proper adjustment of blade tension blade guides and thrust bearings d Adjust upper guide to just clear workpiece e Hold workpiece firmly against table Figure 1 G0658 front view B C D D E F G H I J K L A Like all...

Page 6: ...n sion using numbers 0 38 Use only for refer ence purposes after you have found proper tension for the installed blade E Blade Tracking Window Use to monitor adjust blade tracking without opening wheel cover refer to Page 25 for more information F Blade Tension Handwheel Increases decreases blade tension refer to Page 34 for more information G Blade Tension Quick Release Lever Quickly releases bla...

Page 7: ...r Blade Guide Support Bearing Support blade above workpiece during oper ations M Guide Post Lock Knob Secures guide post in position after adjustment M J K L Lower Wheel Adjustment N Lower Wheel Adjustment Hub Adjusts position of lower wheel to upper wheel if coplanar adjustments become necessary refer to Page 63 for more information IMPORTANT The wheels are set coplanar at the factory so we stron...

Page 8: ...ed in degrees from 0 left 45 right for setting bevel angle R Table Tilt Handwheel Adjusts angle of table tilt Q P R Fence Miter Gauge S Fence Used for ripping Distance from blade determines width of cut T Miter Gauge Lock Knob Secures angle position of miter gauge U Miter Gauge Typically used for cross cuts Adjustable from 0 60 left or right and has stops at 45 L and 45 R V Fence Lock Handle Secur...

Page 9: ...nsions Type Wood Slat Crate Content Machine Weight 951 lbs Length x Width x Height 27 x 45 x 87 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 23A Minimum Circuit Size 30A Power Cord Included Yes Power Cord Length 80 in Power Cord Gauge 12 AWG Plug Included Yes Included Plug Type L6 30 Switch Type Control Panel w Magnetic Switch Protection Lo...

Page 10: ...justment Type Rack Pinion Floor to Table Height 34 1 2 in Fence Locking Position Front Fence is Adjustable for Blade Lead No Resaw Fence Attachment Included No Miter Gauge Included Yes Construction Materials Table Precision Ground Cast Iron Trunnion Cast Iron Fence Precision Ground Cast Iron Base Stand Pre Formed Steel Frame Body Pre Formed Steel Wheels Computer Balanced Cast Iron Tire Rubber Whee...

Page 11: ... Upright Yes Electrical Power Requirement 220V or 440V 3 Phase 60 Hz Motor Size 7 5 HP Prewired Voltage 220V Full Load Current Rating 20A at 220V 10A at 440V Minimum Circuit Size 30A at 220V 15A at 440V Connection Type Cord at 220V Permanent at 440V Power Cord Included No Recommended Power Cord S Type 3 Wire 10 AWG 300 VAC for 220V Plug Included No Recommended Plug Type L15 30 for 220V Switch Type...

Page 12: ...djustment Type Rack Pinion Floor to Table Height 34 1 2 in Fence Locking Position Front Fence is Adjustable for Blade Lead No Resaw Fence Attachment Included No Miter Gauge Included Yes Construction Materials Table Precision Ground Cast Iron Trunnion Cast Iron Fence Precision Ground Cast Iron Base Stand Pre Formed Steel Frame Body Pre Formed Steel Wheels Computer Balanced Cast Iron Tire Rubber Whe...

Page 13: ...kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Inst...

Page 14: ...with moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement d...

Page 15: ...use a jig or other work holding device WORKPIECE MATERIAL This machine is intended for cutting natural and man made wood products and laminate covered wood products This machine is NOT designed to cut metal glass stone tile etc HAND PLACEMENT Placing hands or fingers in line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly Do not position finge...

Page 16: ...ion and make sure it is connected to a power supply circuit that meets the specified circuit requirements Circuit Requirements for G0568 This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements Nominal Voltage 220V 230V 240V Cycle 60 Hz Phase 1 Phase Power Supply Circuit 30 Amps Note Circuit requirements in this manual apply to a...

Page 17: ...size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Extension Cords Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Voltage Conversion The voltage conversion MUST be performed by a qualified e...

Page 18: ...ly connected machine must be connected to a grounded metal permanent wir ing system or to a system having an equipment grounding conductor All grounds must be verified and rated for the electrical requirements of the machine Improper grounding can increase the risk of electric shock 3 Install the 440V magnetic switch and wire it according to the G0569 Wiring Diagram on Page 66 4 Remove the motor j...

Page 19: ...achine The following items are needed but not included for the setup assembly of this machine This machine was carefully packaged for safe transport When unpacking separate all enclosed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the...

Page 20: ... packing materi als to eliminate choking suf focation hazards for children and animals L M B C D E F G H I J K Figure 16 Main inventory L Riser Blocks 2 M Hardware 1 Hex Bolts M12 1 75 x 100 4 Flat Washers 12mm 4 Lock Washers 12mm 4 NOTICE If you cannot find an item on this list care fully check around inside the machine and packaging materials Often these items get lost in packaging materials whi...

Page 21: ...Model G0568 G0569 Mfd Since 10 11 19 USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw Hardware Recognition Chart ...

Page 22: ...craper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off as much as you can first then wipe off the rest with the ...

Page 23: ...nvironment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range excee...

Page 24: ...on handwheel remove the handwheel before positioning the forks then rein stall it after lifting Figure 21 Example of lifting bandsaw with forklift using wood shims 2x4 1x4 Lifting Placing HEAVY LIFT Straining or crushing injury may occur from improperly lifting machine or some of its parts To reduce this risk get help from other people and use a forklift or other lifting equipment rated for weight...

Page 25: ...ur during operation resulting in a machine that runs slightly quieter and feels more solid If the machine will be installed in a commercial or workplace setting or if it is permanently connect ed hardwired to the power supply local codes may require that it be anchored to the floor If not required by any local codes fastening the machine to the floor is an optional step If you choose not to do thi...

Page 26: ... the 14mm wrench Figure 26 Handwheel correctly installed Handwheel Handle To assemble bandsaw 1 Remove the hex bolts lock washers and flat washers that hold the rail onto the table then remove the rail 2 Flip the rail over and re install with the fast ners removed in Step 1 3 Install the fence handle on the fence if it is not already installed 4 Tighten the hex nut on the fence handle against the ...

Page 27: ...ow to book Personal injury or death can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments Disconnect power from the bandsaw before performing blade tracking adjustments The blade tracking is primarily affected by the tilt of the upper wheel also known as Center Tracking and the alignment of both wheels also known as Coplanar Tracking For Coplanar...

Page 28: ...eth may extend beyond the edge of the wheel creating a laceration haz ard Be careful when turning the wheels by hand Figure 28 Blade tensioning controls Quick Tension Lever Blade Tension Handwheel Lock Lever Blade Tracking Knob 6 Loosen the lock lever see Figure 30 so that the blade tracking knob can rotate NOTICE Changes in the blade tension may change the blade tracking 7 Spin the upper wheel wi...

Page 29: ...0V 1 Ph Power To Magnetic Switch Ground Incoming 220V 440V 3 Ph Power To Magnetic Switch For phase converter wild wire if used 3 Model G0569 3 Phase 440V Operation Only Shut off the main power at the power source circuit breaker and attach the wires to the locking shut off switch Model G0569 3 Phase 220V Operation Connect the power cord with an L15 30 plug to an L15 30 receptacle Note When using a...

Page 30: ...works correctly and 3 the stop button safety feature works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 53 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you have read the safety instruc tio...

Page 31: ...roceeding with regular operations Call Tech Support for help Figure 34 Upper door limit switch 10 Close the upper and lower wheel covers 11 Turn the switch disabling key to 0 as shown in Figure 32 on Page 28 12 Try to turn the machine ON If the bandsaw does not start the switch disabling feature is working as designed The Test Run is complete If the bandsaw starts immediately discon nect power The...

Page 32: ... the positive stop bolt so it just touches the table and secure it by tightening the jam nut against the bandsaw 6 Check the adjustment for accuracy once you have tightened the jam nut Figure 36 Squaring table to blade 4 Raise the guide post and place a machinist s square on the table next to the side of the blade as illustrated in Figure 36 Adjust the table square with the blade using the table t...

Page 33: ...e to the trunnions see Figure 38 4 Place an accurate straightedge along the blade The straightedge should lightly touch both the front and back of the blade Note Make sure the straightedge does not go across a tooth Figure 39 Example of measuring for miter slot to be parallel with blade 5 Use a fine ruler to accurately gauge the dis tance between the straightedge and the miter slot The distance yo...

Page 34: ...ter slot then loosen the hex bolts lock washers and flat washers that secure the fence rail to the table Figure 40 Example of fence square with miter slot 5 Tighten the hex bolts lock washers and flat washers that secure the rail to the table being careful not to move the fence Adjusting the fence parallel to the miter slot does not guarantee straight cuts The miter slot may need to be adjusted pa...

Page 35: ...ist s square against the face of the miter gauge and the other against the blade face as shown in Figure 43 2 Loosen the lock knob on the miter gauge and adjust the gauge flush with the edge of the square 3 Tighten the lock knob and verify the setting Note Sometimes the tightening procedure can affect the adjustment 4 Loosen the screw that secures the angle pointer and adjust the pointer to the 0 ...

Page 36: ...ark on the blade tension scale for the appropriate blade thickness See Figure 28 Page 25 4 Turn the bandsaw ON 5 Slowly release the tension one quarter of a turn at a time When you see the bandsaw blade start to flutter stop decreasing the tension 6 Now slowly increase the tension until the blade stops fluttering then tighten the tension another quarter turn 7 Look at what the blade tension scale ...

Page 37: ...tment Figure 45 Upper blade guide controls front view Support Bearing Adjustment Shaft Bolt Bearing Rotation Bolt Knurled Knob 5 Tighten the lateral adjustment rod bolt 6 Loosen the bearing rotation bolts on both sides of the blade 7 Rotate the knurled knobs to position the bear ings 0 004 away from the blade Note 0 004 is approximately the thickness of a dollar bill 8 Tighten both of the the bear...

Page 38: ...s shown in Figures 44 45 NOTICE Whenever changing a blade or adjusting ten sion and tracking the upper and lower blade support bearings and blade guide bearings must be properly adjusted before cutting operations Top View 4 Loosen the guide block assembly screw and rotate the blade guide assembly side to side until the blade is perpendicular with the face of the support bearing as illustrated in F...

Page 39: ...blade is not perpendicular to the support bearing loosen the lateral adjust ment rod screw and guide block assembly screws Figure 48 and rotate the assem bly side to side until it is perpendicular to the face of the support bearing then re tighten the screws 6 Loosen the bolt on the support bearing adjustment shaft 7 Using a feeler gauge position the bearing 0 016 away from the back of the blade a...

Page 40: ... outside of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in this sec tion Grizzly Industrial will not be held liable for accidents caused by lack of training To complete a typical operation the operator does the following 1 Examines workpiece to make sure it is suit able for cutting 2 Adjusts table tilt if necessary to correct ang...

Page 41: ...pe This machine is intended for cutting natural and man made wood prod ucts laminate covered wood products and some plastics Cutting drywall or cementious backer board creates extremely fine dust and may reduce the life of the bearings This machine is NOT designed to cut metal glass stone tile etc cutting these materials with a bandsaw may lead to injury Foreign Objects Nails staples dirt rocks an...

Page 42: ... Key Switch Figure 54 G0568 G0569 control panel The Model G0568 G0569 is equipped with a foot brake see Figure 53 Use the brake only in emergency situations to disconnect power to the motor and bring the blade to a halt Figure 53 The foot brake is located below the dust collection port Foot Brake The foot brake will not stop the bandsaw wheels and blade instantly DO NOT become over confident and r...

Page 43: ...s the process of cutting with the grain of the wood stock For plywood and other processed wood ripping simply means cutting down the length of the workpiece For ripping a wider blade is better In most ripping applications a standard raker tooth style will be sufficient To make a rip cut 1 Adjust the fence to match the width of the cut on your workpiece and lock the fence in place 2 Adjust the blad...

Page 44: ...mum cutting height of the bandsaw One of the most important considerations when resawing is blade selection Generally wider blades are better In most applications a hook or a skip tooth style will be desirable Choose blades with fewer teeth per inch from 3 to 6 because they offer larger gullet capacities for clearing saw dust reducing heat buildup and reducing strain on the motor Resawing To resaw...

Page 45: ...ce out easier if needed NOTICE The list below displays blade widths and the corresponding minimum radii for those blade widths Width Radius 1 8 1 8 3 16 3 8 1 4 5 8 3 8 11 4 1 2 21 2 5 8 33 4 3 4 51 2 It is common for a bandsaw blade to wander off the cut line when sawing as shown in Figure 59 This is called blade lead Blade Lead Figure 59 Blade leading away from line of cut To correct blade lead ...

Page 46: ...oth the table and the blade are properly adjusted to 90 see Page 30 Otherwise any error will be compounded To complete a stacked cut 1 Align your pieces from top to bottom to ensure that each piece has adequate scrap to provide a clean unhampered cut 2 Secure all the pieces together in a manner that will not interfere with the cutting Hot glue on the edges works well as do brad nails through the w...

Page 47: ...de width radii Blade Width Cutting Radius Blade Information Figure 63 Raker Skip Hook tooth styles Raker Skip Hook Straight Cutting Use the largest width blade that you own Narrow blades can cut tight curves a small radius but are not very good at cutting straight lines because they naturally wander blade lead However larg er blades are much better at cutting straight lines but function poorly at ...

Page 48: ...h for each application The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade A clean blade will perform much better than a dirty blade Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades This extra resistance also causes unnecessary heat The most common causes of blade breakage are Faulty alignme...

Page 49: ... guide bearings and the support bearings see Page 34 6 Close the wheel covers Always disconnect power to the machine when changing blades Failure to do this may result in seri ous personal injury All saw blades are danger ous and may cause per sonal injury To reduce the risk of being injured wear leather gloves when han dling saw blades To replace a blade 1 Slide the blade through the table slot e...

Page 50: ...may cause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessories order online at www grizzly com or call 1 800 523 4777 Figure 66 Hearing protection assortment H4978 Deluxe Earmuffs 27dB H4979 Twin Cup Heari...

Page 51: ...se must be replaced with the D2246A Extension Bars to accommodate the length of the G0568 G0569 bandsaws Figure 69 T1194 Resaw Fence with Drift Bar T1194 Resaw Fence w Drift Bar Anyone who s ever tried to rip or resaw on a bandsaw without adjusting for blade drift knows the natural line of cut is not always parallel to the fence Forcing the wood against the fence will put strain on the blade and c...

Page 52: ...Wheel Brushes Lubrication To reduce risk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service For optimum performance from this machine this maintenance schedule must be strictly followed Ongoing To maintain a low risk of injury and proper machine operation if you ever observe any of the items below shut down the machine immediately and fix ...

Page 53: ...wheel removed for clarity To lubricate the tension adjustment assembly 1 DISCONNECT MACHINE FROM POWER 2 Open the top wheel cover and look through the top of the wheel 3 Wipe off any existing grease and sawdust buildup on the blade tension adjustment assembly and tension lever cam 4 Apply a thin coat of grease to the tension adjustment assembly and tension lever cam see Figure 72 Figure 71 Example...

Page 54: ...he table up until it reaches its maximum 45 angle and wipe off all excess grease and sawdust from the trunnions 3 Apply a very thin coat of light all purpose grease to the trunnions see Figure 74 4 Move the table down and then back up to dis tribute the grease then wipe off any excess grease from the trunnions To lubricate the blade tracking knob 1 DISCONNECT MACHINE FROM POWER 2 Unscrew the blade...

Page 55: ... verify voltage 8 Wire motor correctly Refer to inside junction box cover or Page 65 G0568 or Page 66 G0569 9 Test all legs for power test field coil and fix contacts or replace if at fault 10 Replace reset fuse or circuit breaker Repair possible short or circuit overload 11 Replace switch 12 Test replace if at fault 13 Adjust replace centrifugal switch 14 Test for shorted windings or bad bearings...

Page 56: ...ace or re install tires 16 Replace wheels 17 Replace motor bearings or replace motor Machine stalls or slows when operating 1 Too much pressure when feeding workpiece 2 Workpiece too moist or material not suitable for machine 3 Workpiece is warped 4 Fence incorrectly adjusted 5 Belt s slipping 6 Run capacitor at fault 7 Motor connection wired incorrectly 8 Motor is wired out of phase G0569 9 Motor...

Page 57: ...de support 8 Adjust upper blade guide so it is as close as possible to workpiece 9 Replace with blade from different manufacturer Page 47 10 Replace or re install tires 11 Align table miter slot and fence with blade Page 31 Blade wears on one side slows smokes or shows overheating 1 Blade contacting table insert 2 The blade guides are worn or mis adjusted 3 The blade has insufficient support 4 Bla...

Page 58: ...de when not in use 8 Replace rubber tires The cut is crooked or the blade wanders blade lead 1 The feed pressure is too high or the blade speed is wrong 2 The blade tension is low 3 The blade is dull or damaged 4 Inadequate blade support 5 Incorrect blade for application 6 The blade tracking is wrong 7 Table is loose 8 Fence or miter slot out of alignment with blade 9 Blade guide alignment at faul...

Page 59: ...the amount of deflection see Figure 75 If deflection is more than 3 4 tension the V belt Bandsaw Wheel Deflection Motor Wheel Figure 75 V belt deflection To tension the V belts 1 DISCONNECT MACHINE FROM POWER 2 Open the wheel covers 3 Loosen the motor adjustment bolts shown in Figure 76 4 Adjust the belt tension If the belt is too loose turn the tension nut clockwise to tighten the belts If the be...

Page 60: ...ire and blade as the bandsaw is operating In order to work properly the brushes must be making con tact with the wheel and blade Tools Needed Qty Wrench Socket 10mm 2 To adjust the brushes 1 DISCONNECT MACHINE FROM POWER 2 Open the lower wheel cover 3 Loosen the bolt nut that secures each brush in place 4 Adjust each brush so it makes good contact with the wheel or blade without bendng the bristle...

Page 61: ...see Figure 79 down until it contacts the wheel block plate then back it off 1 2 turns Figure 79 Example of quick release tension lever adjustment screw 6 Tighten the jam nut Jam Nut Wheel Block Plate Tension Adjustment Screw Adjusting Guide Post Travel The guide post assembly should remain paral lel with the blade front to back and side to side along its length of travel If it does not follow thes...

Page 62: ... guide post is not parallel to the blade Go to Step 7 Figure 82 Guide post adjustment screws 7 Loosen each of the four screws shown in Figure 82 1 4 turn Guide Post Front View Figure 81 Example of checking guide post squareness 8 Gently tap the lower part of the guide post in the appropriate direction until there is no gap between the square and the guide post 9 Tighten the screws shown in Figure ...

Page 63: ...ual con tinue adding shims as needed until guide post rack to blade distance is the same at the top and bottom 9 Reinstall the guide post guard with the screws removed in Step 3 Shim B Left Side View Shim A Frame Blade Guide Post Guide Bracket Figure 84 Location for placing shims 6 Place the guide post guard on top of the guide post assembly so you can access the guide post bracket Distance A Dist...

Page 64: ...th wheels at the same time We ve found a simple way to overcome this situation All you need is a 701 4 x 2 x 4 board a jointer and a circular saw Run the 2 x 4 across a jointer on the side to be placed against the wheels then cut a 11 2 x 281 4 notch out of the center Refer to Figure 85 for more details on how to make this gauge 2 After you ve made your coplanarity gauge remove the fence and table...

Page 65: ...not coplanar then move the lower wheel at the adjustment hub see Figure 87 as necessary 8 Figure 88 shows the positions of the wheels when coplanar When your wheels are copla nar readjust the guide blocks and rear sup port bearings and replace the wheel covers Note The blade may track slightly off center when the wheels are coplanar This is natural because the blade will be balanced on the crown o...

Page 66: ...rrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING ...

Page 67: ...1 2 T1 2 T3 6 NO14 3 4 T2 4 L1 1 L3 5 NO13 L2 3 5 6 95 22 21 22 13 14 21 22 13 14 21 22 13 14 28 34 RESET NC15 SDE NC16 Ground Ground Ground R R S Ground Hot Hot L6 30 PLUG as recommended 220 VAC LIMIT SWITCH NC FOOT BRAKE NO C SDE MA 18 POWER SUPPLY JUNCTION BLOCK 3 2 E E 1 3 R E E G X Y MAG SWITCH S 2 4 6 Start Capacitor 300MFD 250VAC Run Capacitor 45UF 450VAC 11 12 23 24 S 2 ...

Page 68: ...ET 96 98 1 2 T1 2 T3 6 NO14 3 4 T2 4 L1 1 L3 5 NO13 L2 3 5 6 95 18 21 22 13 14 21 22 13 14 21 22 13 14 22 26 RESET NC15 SDE NC16 Ground Ground Ground LIMIT SWITCH NC FOOT BRAKE NO C SDE MA 18 POWER SUPPLY JUNCTION BLOCK 3 2 1 MAG SWITCH 2 4 11 12 23 24 U1 W1 W5 V2 W2 Ground Hot Hot Hot L15 30 PLUG as recommended 220 VAC U5 U2 2 2 For phase converter wild wire if used V1 V5 ...

Page 69: ...wild wire if used P W R O N O F F CONTROL PANEL viewed from behind A AMP RESET 96 98 1 2 T1 2 T3 6 NO14 3 4 T2 4 L1 1 L3 5 NO13 L2 3 5 6 95 8 21 22 13 14 21 22 13 14 21 22 13 14 10 12 RESET NC15 SDE NC16 Ground Ground Ground LIMIT SWITCH NC FOOT BRAKE NO C SDE MA 18 POWER SUPPLY JUNCTION BLOCK 3 2 1 MAG SWITCH 2 4 11 12 23 24 Hot Hot MOTOR 440V Ground U1 V1 U2 V2 U5 V5 W1 W5 W2 2 2 ...

Page 70: ... 105 104 292 103 95 96 97 101 100 98 99 300 151 302 314 315 316 301 28 29 27 32 34 35 36 37 33 297 298 38 39 40 4142 43 45 44 13 19 20 24 26 25 15 14 17 18 16 22 21 12 11 23V3 64 67 57 94 94 74 73 68 54 85 53 52 66 65 56 84 61 112 72 71 70 113 295 63 62 81 79 53 80 293 294 93V2 85 86 87 88 88 290 60 77 78 83 90 92 91 9 8 7 4 6 5 3 2 89 1 47 303 304 46 48 49 50 51 317 82 82 82A G0569 G0568 G0568 G0...

Page 71: ...P0568065 FIX PLATE 23V3 3 P0568023V3 3 S CAPACITOR 300M 250V 1 3 4 X 3 13 16 66 P0568066 TENSION POINTER 23V3 4 P0568023V3 4 R CAPACITOR 45M 450V 2 X 4 3 8 67 P0568067 TAP SCREW M4 X 16 23V3 5 P0568023V3 5 MOTOR JUNCTION BOX 68 P0568068 TENSION SCALE 23V3 6 P0568023V3 6 CONTACT PLATE 70 P0568070 SWITCH CORD 23V3 7 P0568023V3 7 CENTRIFUGAL SWITCH 71 P0568071 SWITCH PLATE 23V3 8 P0568023V3 8 BALL BE...

Page 72: ...68109 HANDWHEEL SHAFT 151 P0568151 LOCK NUT M6 1 110 P0568110 HANDWHEEL 289 P0568289 CORD CONNECTOR 224 201 111 P0568111 CAP SCREW M6 1 X 25 290 P0568290 PHLP HD SCR M4 7 X 20 112 P0568112 SQUARE SHAFT 291 P0568291 FLAT WASHER 8MM 113 P0568113 FLAT WASHER 8MM 292 P0568292 HEX NUT M8 1 25 114 P0568114 CAP SCREW M8 1 25 X 25 293 P0568293 CORD CLAMP 5 16 115 P0568115 UPPER WHEEL HINGE ASSY 294 P05682...

Page 73: ...0568177 TRUNNION BLOCK 155V2 12 P0568155V2 12 SET SCREW M8 1 25 X 12 178 P0568178 PRESS BLOCK 155V2 13 P0568155V2 13 HEX BOLT M8 1 25 X 20 179 P0568179 PHLP HD SCR M4 7 X 10 155V2 14 P0568155V2 14 HEX NUT M8 1 25 180 P0568180 POINTER 155V2A P0568155V2A FENCE ASSEMBLY V2 08 10 181V2 P0568181V2 GUARD RAIL V2 08 10 156V2 P0568156V2 HANDLE V2 08 10 182 P0568182 TABLE 157V2 P0568157V2 POINTER V2 08 10 ...

Page 74: ...95 P0568195 FIXED PLATE 227 P0568227 HANDWHEEL 196 P0568196 WORM SHAFT 228 P0568228 PHLP HD SCR M4 7 X 20 197 P0568197 HEX NUT M16 1 5 THIN 229 P0568229 CAP SCREW M6 1 X 25 198 P0568198 GUIDE BRACKET 230 P0568230 BUSHING 199 P0568199 FLAT WASHER 8MM 231 P0568231 LOCK COLLAR 22 X 10 X 10MM 200 P0568200 BUTTON HD CAP SCR M8 1 25 X 35 232 P0568232 SET SCREW M5 8 X 5 201 P0568201 BUSHING 233 P0568233 ...

Page 75: ... P0568266 FLAT WASHER 6MM 251 P0568251 FLAT WASHER 6MM 267 P0568267 ADJUSTING SHAFT 252 P0568252 CAP SCREW M6 1 X 10 268V2 P0568268V2 BLADE GUIDE SUPPORT ROUND V2 12 05 253 P0568253 PROTECT COVER 270 P0568270 UPPER SPACING SLEEVE 254 P0568254 FLAT WASHER 6MM 273 P0568273 HEX BOLT M6 1 X 40 255 P0568255 CAP SCREW M6 1 X 10 274 P0568274 HANDLE BUSHING 256 P0568256 SLIDING PLATE 275 P0568275 BALL BEA...

Page 76: ...g and long hair 14 DO NOT expose to rain or use in wet locations 15 DO NOT operate under influence of drugs or alcohol 16 Prevent unauthorized use by children or untrained users Date Serial WARNING MODEL G0568 24 5 HP HEAVY DUTY BANDSAW Manufactured for Grizzly in Taiwan G0531B G0566B G0568 G0569 Generic Labels 1 27 14 1 1 Sizing Labels are actual size Labels must be made of oil resistant material...

Page 77: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 78: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 79: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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