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Model G0561 (Mfd. Since 01/08)

Cabinet & Base Parts List

REF PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1

P0561001

BASE

66

P0561066

SWITCH SHUT-OFF TIP

2

P0561002

ACME SCREW 22 X 5 X 480

67

P0561067

HEX BOLT 3/8-16 X 1-1/4

3

P0561003

FLAT WASHER 1/2

68

P0561068

FLAT WASHER 5/16

4

P0561004

KEY 5 X 5 X 15

69

P0561069

HEX NUT 5/16-18

5

P0561005

HANDWHEEL

70

P0561070

SWITCH BRACKET

5-1

P0561005-1 HANDWHEEL HANDLE

71

P0561071

TOGGLE SWITCH COVER

7

P0561007

KNOB BOLT 3/8-16

72

P0561072

HEX BOLT 5/16-18 X 1

8

P0561008

FLAT WASHER 3/8

75

P0561075

PHLP HD SCR 10-24 X 3/8

9

P0561009

VISE JAW, FRONT

77

P0561077

STAND ASSEMBLY

10

P0561010

ROLL PIN 5 X 34

77-1

P0561077-1

STAND SHELF

11

P0561011

BRACKET

78

P0561078

HOSE 12 X 8 X 200MM

12

P0561012

ACME NUT ASSY 22 X 5

82

P0561082

COOLANT TANK

17

P0561017

HEX BOLT 3/8-16 X 1-1/2

83

P0561083

COOLANT PUMP SWITCH CORD 16G 3W 26"

18

P0561018

HEX NUT 1/2-12

84V2

P0561084V2

COOLANT PUMP MOTOR V2.07.09

19

P0561019

FLAT WASHER 1/2

85

P0561085

PHLP HD SCR 1/4-20 X 5/8

20

P0561020

CARRIAGE BOLT 1/2-12 X 2

86

P0561086

FLAT WASHER 1/4

21

P0561021

HEX BOLT 1/2-12 X 2

87

P0561087

COOLANT PUMP CORD 18G 3W 23"

22

P0561022

VISE JAW, REAR

88

P0561088

HOSE COUPLER 3/8 NPT X 5/16

23

P0561023

BUSHING

89

P0561089

HOSE CLIP 5/8"

24

P0561024

SUPPORT ROD

90

P0561090

HOSE 12 X 8 X 2000MM

25

P0561025

HEX BOLT 5/16-18 X 3/4

91

P0561091

VALVE ASSEMBLY

26

P0561026

PIVOT BRACKET

94

P0561094

STAND WHEEL AXLE

27

P0561027

SPRING BRACKET 75 X 25.4

95

P0561095

STAND WHEEL

28

P0561028

HEX BOLT 3/8-16 X 1-1/2

96

P0561096

COTTER PIN 3 X 25MM STANDARD

29

P0561029

SUPPORT PLATE

97

P0561097

CYLINDER ASSEMBLY RF-712N

30

P0561030

FIXED PLATE

99

P0561099

FLAT WASHER 5/16

31

P0561031

TENSION SPRING 32 X 282

100

P0561100

HEX BOLT 5/16-18 X 1

32

P0561032

EYE BOLT 3/8-16 X 4-1/2

101

P0561101

CAP SCREW 3/8-16 X 2-1/4

33

P0561033

SPRING HANDLE BRACKET

102

P0561102

FLAT WASHER 3/8

34

P0561034

HEX BOLT 5/16-18 X 3/4

135

P0561135

FLAT WASHER 5/16

35

P0561035

FLAT WASHER 5/16

136

P0561136

HEX BOLT 5/16-18 X 3/4

36

P0561036

HEX NUT 3/8-16

316

P0561316

SCALE

37

P0561037

FLAT WASHER 3/8

324

P0561324

ELECTRICAL BOX

38

P0561038

LEAF SCREW 5/16-18

325

P0561325

SWITCH COVER

39

P0561039

HEX BOLT 5/16-18 X 3/4

326

P0561326

PHLP HD SCR 10-24 X 3/8

40

P0561040

WORK STOP ROD

333

P0561333

FLAT WASHER #10

41

P0561041

WORK STOP

335

P0561335

STRAIN RELIEF 5/8 NPT NYLON

42

P0561042

HEX BOLT 5/16-18 X 1-1/2

341

P0561341

CYLINDER SUPPORT, LOWER

43

P0561043

HEX NUT 5/16-18

342

P0561342

CYLINDER SUPPORT, UPPER

45

P0561045

SUPPORT PLATE

352

P0561352

FLAT WASHER 5/16

46

P0561046

HEX BOLT 3/8-16 X 1-3/4

353

P0561353

HEX BOLT 5/16-18 X 1/2

47

P0561047

HEX NUT 3/8-16

354

P0561354

SPACER 8 X 16 X 2

48

P0561048

HEX BOLT 5/16-18 X 3/4

355

P0561355

HEX NUT 3/8-16

49

P0561049

FLAT WASHER 5/16

370

P0561370

STRAIN RELIEF 1/2 NPT NYLON

50

P0561050

HEX BOLT 3/8-16 X 1-3/4

393

P0561393

TOGGLE SWITCH KEDU HY29H

51

P0561051

HEX NUT 3/8-16

407

P0561407

CABINET HANDLE

52

P0561052

HEX BOLT 5/16-18 X 3/4

408

P0561408

HEX NUT 5/16-18

53

P0561053

LOCK WASHER 5/16

409

P0561409

FLAT WASHER 5/16

55

P0561055

ELECTRICAL BOX GASKET, RUBBER

410

P0561410

HEX BOLT 5/16-18 X 1-1/4

57V2 P0561057V2 TOGGLE SWITCH KEDU HY29H V2.01.08

411

P0561411

LEVELING FOOT 3/8-16 x 3

59

P0561059

PHLP HD SCR 10-24 X 3/8

420

P0561420

HEX NUT 3/8-16

65

P0561065

DRAIN SCREEN

421

P0561421

FLAT WASHER 3/8

Summary of Contents for G0561

Page 1: ...models manufactured since 01 08 COPYRIGHT MAY 2006 BY GRIZZLY INDUSTRIAL INC REVISED JULY 2015 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...4 OPERATIONS 23 Operation Overview 23 Vise 24 Blade Terminology 25 Blade Selection 26 Choosing Blade TPI 27 Choosing Blade Cutting Speeds 28 Changing Blade Speed 29 Blade Guides 29 Cutting Fluid Syst...

Page 4: ...ed or unsure about something check our website for an updated version We post current manuals and manual updates for free on our web site at www grizzly com Alternatively you can call our Technical Su...

Page 5: ...res shown below to better understand the instructions in this manual A Blade Tension Handle B Blade Guide Adjustment Knob C Coolant Control Valve D Blade Guides E 1 HP Motor F Feed Rate Control Knob G...

Page 6: ...Content Machine Weight 343 lbs Length x Width x Height 19 x 51 x 41 in Must Ship Upright Yes Electrical Power Requirement 110V or 220V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Ratin...

Page 7: ...city Rectangular Height at 45 Deg 4 3 4 in Max Capacity Rectangular Width at 45 Deg 4 1 2 in Max Capacity Round at 45 Deg 5 in Construction Table Cast Iron Upper Wheel Cast Iron Lower Wheel Cast Iron...

Page 8: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Page 9: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 10: ...Pay particular attention to contact contamination inhalation storage and disposal warnings Spilled cutting fluid invites slip ping hazards ENTANGLEMENT HAZARDS Always keep the blade guard in place wh...

Page 11: ...nd make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wirin...

Page 12: ...lowing size requirements Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns ground...

Page 13: ...110 VAC 5 15 Plug Hot Neutral Ground Loosen Figure 4 Location of components to be removed and loosened Remove 4 Connect the main motor wires as shown in Figure 5 with wire nuts Once snug wrap electri...

Page 14: ...losed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completel...

Page 15: ...acements can be obtained at your local hardware store Box Contents Figure 6 Qty A Pulley Cover 1 B Collar 1 C Wheels 2 D Axle 1 E Leveling Feet with Hex Nuts 2 F Chip Screen 1 G Work Stop 1 H Work Sto...

Page 16: ...c paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3...

Page 17: ...onment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is fr...

Page 18: ...and flat washer 2 Use a 14mm wrench to loosen bottom hex nut and remove shipping bracket shown in Figure 9 Shipping Bracket Figure 9 Location of shipping bracket Shipping Bracket Work Stop Components...

Page 19: ...own in Figure 11 3 Attach threaded portion of leveling feet with flat washer and hex nut into the base of cabi net as shown in Figure 12 Wheels Leveling Feet 4 Adjust the feet to level bandsaw as need...

Page 20: ...so these must be connected prior to operating the machine Components and Hardware Needed Qty Coolant Tank 1 Hose Clamp 5 8 1 To install coolant tank 1 Move coolant tank into cabinet 2 Push hose over c...

Page 21: ...r repositioned for your desired RPM To tension or reposition V belt 1 DISCONNECT MACHINE FROM POWER 2 Loosen the two hex bolts on motor mount bracket see Figure 17 3 Adjust the two hex bolts on motor...

Page 22: ...d 4 1 4 flat washers 3 Slide pulley cover over pulleys see Figure 19 4 Align holes and secure with fasteners you removed in Step 2 see Figure 19 5 Close pulley cover lid and secure with knob see Figur...

Page 23: ...t Head Screw 1 4 20 x 1 2 1 Hex Nut 1 4 20 1 To assemble bandsaw for vertical cutting 1 Remove the two flat head screws and blade guide cover see Figure 21 Figure 23 Squaring table to blade 4 Set a sq...

Page 24: ...you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE se...

Page 25: ...perating this machine If you are not experienced with this type of machine WE STRONGLY RECOMMEND that you seek additional training outside of this manual Read books magazines or get formal training be...

Page 26: ...ock nut 4 Loosen lock nut in Figure 29 on opposite jaw so jaw can float and match angle of workpiece To adjust angle on vise 1 Loosen lock nut on rear jaw with a 3 4 hex wrench as shown in Figure 28 F...

Page 27: ...Thickness of blade D Blade Width Widest point of blade mea sured from tip of the tooth to back edge of the blade E Tooth Rake Angle of tooth from a line per pendicular to length of blade F Gullet Dep...

Page 28: ...ip Tooth Hook or Claw Variable Pitch VP Figure 31 Bandsaw blade tooth types blade selection Tooth Set Three of the most common tooth sets are alter nate wavy and raker see Figure 32 Figure 32 Bandsaw...

Page 29: ...positioned to maintain the same material width throughout the cut as illustrated in Figure 33 To select correct blade TPI 1 Measure material thickness This measure ment is the length of cut taken fro...

Page 30: ...el Stainless Steel CR Stainless Steel Free Machining Stainless Steel Gray Cast Iron Ductile Austenitic Cast Iron Malleable Cast Iron Plastics Cold Work Tool Steel Hot Work Tool Steel Oil Hardened Tool...

Page 31: ...belt as described in the V Belt section on Page 19 Figure 36 Illustration of V belt placement for FPM selection 90 135 195 Motor Pulley Wheel Pulley 255 Blade Guides The blade guides should be positio...

Page 32: ...on coolant hose to control flow of coolant see Figure 39 Make sure that pressure is not so high that coolant spills on floor and creates a slipping hazard 5 Turn pump toggle switch ON before making y...

Page 33: ...will heat the blade causing the blade teeth to load up and break BIOLOGICAL AND POISON HAZARD Use proper personal protection equipment when handling cutting fluid and dispose by following federal sta...

Page 34: ...blade to break Blade breakage is unavoidable in some cases since it is the natural result of the peculiar stresses that bandsaw blades must endure Blade breakage is also due to avoidable circumstances...

Page 35: ...pass through the cutting material with much more resistance than clean blades This extra resistance also causes unnecessary heat Blade Break In The sharp teeth tips and edges of a new blade are extre...

Page 36: ...touching cut end it could be very hot Support long workpieces so they won t fall when cut and flag ends of workpieces to alert passers by of potential danger Position blade guides approximately 1 4 f...

Page 37: ...thin curled short hard thick thick hard strong thick hard strong thin straight powdery thin curled tightly hard thin thin curled short hard thick thick hard strong thick hard strong thin straight powd...

Page 38: ...le Pitch H5408 Lenox Blade Tensioning Gauge The Blade Tensioning Gauge ensures long blade life reduced blade breakage and straight cutting by indicating correct tension A precision dial indi cator pro...

Page 39: ...8 height and all steel construction make them con venient and rugged Figure 49 D2273 and D2274 Single and 5 Roller Stands D2273 D2274 H0731 Plate Shear 5 H0732 Plate Shear 6 These excellent quality s...

Page 40: ...hly clean all metal chips or built up grease from the wheel surfaces and blade housing Cleaning For optimum performance from your machine follow this maintenance schedule and refer to any specific ins...

Page 41: ...1365 or ISO 68 Equivalent Lube Amount Thin Coat Lubrication Frequency 40 hrs of Operation To lubricate vise leadscrew 1 DISCONNECT MACHINE FROM POWER 2 Using vise handwheel move vise as far for ward a...

Page 42: ...x broken disconnected or corroded wires 8 Test repair replace Machine stalls or is underpowered 1 Wrong blade for workpiece material 2 Wrong workpiece material 3 Feed rate cutting speed too fast for t...

Page 43: ...Blade TPI is too great or material is too coarse 3 Excessive feed rate 4 Workpiece has hard spots welds or scale is on material 5 Blade is twisted 6 Blade is slipping on wheels 1 Refer to Changing Bl...

Page 44: ...t around top wheel as shown in Figure 55 keeping blade between blade guide bearings Figure 54 Location of tension handle CUTTING HAZARD Bandsaw blades are sharp and awkward to hold Protect your hands...

Page 45: ...facturer s recommendations on blade tension The blade tracking has been properly set at the factory The tracking will rarely need to be adjusted if the bandsaw is used properly To adjust blade trackin...

Page 46: ...NE FROM POWER 2 Lower head of the bandsaw until it contacts horizontal stop 3 Place a square on table bed and against edge of blade see Figure 58 and check different points along length of table betwe...

Page 47: ...ch both the face of vise and blade If it does skip ahead to Step 6 If the square does not evenly touch blade but it does evenly touch vise continue with next step 4 Loosen hex nuts that secure eccentr...

Page 48: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 49: ...G0561 Mfd Since 01 08 47 READ ELECTRICAL SAFETY ON PAGE 46 Electrical Components Figure 61 Power switch Figure 63 Coolant pump ON OFF switch Figure 62 Pump motor 110V Figure 60 Main motor and capacito...

Page 50: ...D GND Main Motor Coolant Motor HY29H Power Switch Viewed From Behind HY29H Coolant Switch Viewed From Behind Start Capacitor 400 MF 125 VAC KUOYUH Circuit Breaker 13A 125 250V GND GND CBB61 Run Capaci...

Page 51: ...59 67 77 85 86 136 135 40 39 38 41 94 69 68 95 96 342 19 22 20 8 29 26 21 17 18 19 31 28 27 51 23 24 53 335 52 50 25 97 99 100 99 102 100 355 102 101 102 3 4 2 12 10 11 5 5 1 46 30 49 42 49 48 47 45...

Page 52: ...ORT PLATE 97 P0561097 CYLINDER ASSEMBLY RF 712N 30 P0561030 FIXED PLATE 99 P0561099 FLAT WASHER 5 16 31 P0561031 TENSION SPRING 32 X 282 100 P0561100 HEX BOLT 5 16 18 X 1 32 P0561032 EYE BOLT 3 8 16 X...

Page 53: ...58 357 312 306 305 307 294 317 293 115 258 1 258 268 299 314 266 267 301 302 303 298 297 1 300V3 297 2 295 291 290 304 314 313 1 300 2 300 1V3 300 3 300 4 300 5V3 300 6 267 1 318 Please Note We do our...

Page 54: ...FAN 242 P0561242 LOCK WASHER 5 16 300 3 P0561300 3 CAPACITOR COVER 243 P0561243 HEX BOLT 5 16 18 X 3 4 300 4 P0561300 4 CAPACITOR 400MFD 125VAC 244 P0561244 COMPRESSION SPRING 115 X 4 300 5V3 P056130...

Page 55: ...13 P0561201 13 PHLP HD SCR 10 24 X 3 8 201 3 P0561201 3 SPACER 201 14V2 P0561201 14V2 WORM GEAR STEEL V2 10 11 201 4 P0561201 4 SPACER 201 15 P0561201 15 OIL SEAL 25 X 52 X 10 201 5 P0561201 5 BALL BE...

Page 56: ...MACHINE ID LABEL 417 P0561417 UNPLUG BANDSAW LABEL 413 P0561413 MACHINE WARNING LABEL 418 P0561418 GRIZZLY NAMEPLATE SMALL 414 P0561414 SAFETY GLASSES LABEL 419 P0561419 MODEL NUMBER LABEL 415 P056141...

Page 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 60: ......

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