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Grizzly G0554 Owner'S Manual Download Page 69

g0554 gear-head Floor lathe

-65-

Gearbox parts List

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

201

P0554201

PLUG

241

PRP03M

ROLL PIN 5 X 20

202

P0554202

GEARBOX CASTING

242

P0554242

SHAFT

203

P0554203

FRONT COVER

243

P0554243

COVER

204

PFH19M

FLAT HD SCR M4-.7 X 10

244

P0554244

LOCATING DISC

205

P0554205

OIL COVER

245

PFH07M

FLAT HD SCR M5-.8 X 10

206

P0554206

COVER

246

P0554246

HANDLE

207

P0554207

TOP COVER

247

P0554247

HANDLE SHAFT

208

P0554208

BRACKET

248

P0554248

SHIFT HUB

209

PS12M

PHLP HD SCR M3-.5 X 6

249

PW09M

FLAT WASHER 7MM

210

P0554210

ELECTRICAL PLATE

250

PSB01M

CAP SCREW M6-1 X 16

211

P0554211

GEARBOX GASKET

251

P0554251

INDICATOR DISC

212

PSB12M

CAP SCREW M8-1.25 X 40

252

PS12M

PHLP HD SCR M3-.5 X 6

213

PSB31M

CAP SCREW M8-1.25 X 25

253

P0554253

INDICATOR DISC

214

PRP03M

ROLL PIN 5 X 20

254

PSS20M

SET SCREW M8-1.25 X 8

215

PRP27M

ROLL PIN 5 X 28

255

P0554255

COMPRESSION SPRING 5.8 X 25

216

P0554216

PLUG

256

P0554256

STEEL BALL 6.5

217

P0554217

GEAR 16T

257

P0554257

LOCATING DISC

218

PR08M

EXT RETAINING RING 19MM

258

P0554258

OIL SIGHT

219

P0554219

BEARING 6198/P5

259

P0554259

LOCATING DISC

220

P0554220

SHAFT

260

P0554260

SHIFT HUB

221

PSS03M

SET SCREW M6-1 X 8

261

PSB48M

CAP SCREW M6-1 X 35

222

P0554222

SHIFTER

262

PW03M

FLAT WASHER 6MM

223

P0554223

SHAFT

263

P0554263

GEAR 50T

224

PSB02M

CAP SCREW M6-1 X 20

264

PSB02M

CAP SCREW M6-1 X 20

225

P0554225

RACK

265

P0554265

FLANGE

226

P0554226

SHIFT KEY

266

P0554266

GASKET

227

P0554227

SHIFT FORK

267

P6004

BALL BEARING 6004ZZ

228

PSS03M

SET SCREW M6-1 X 8

268

PK19M

KEY 5 X 5 X 14

229

P0554229

SHAFT

269

P0554269

GEAR SHAFT ASSEMBLY

230

P0554230

LOCATING PLATE

270

P6002

BALL BEARING 6002ZZ

231

P0554231

CONTROL PLATE

271

P0554271

SHAFT COLLAR

232

PSB26M

CAP SCREW M6-1 X 12

272

PK120M

KEY 5 X 5 X 75

233

PRP90M

ROLL PIN 8 X 30

273

P0554273

SHAFT

234

P0554234

SHIFT HUB

274

P0554274

SHAFT COLLAR

235

PK05M

KEY 4 X 4 X 10

275

P6003

BALL BEARING 6003ZZ

236

P0554236

SHAFT

276

PR09M

EXT RETAINING RING 20MM

237

PRP03M

ROLL PIN 5 X 20

277

P0554277

GEAR 16T/32T

238

P0554238

GEAR 26T

278

P6202

BALL BEARING 6202

239

P0554239

SHIFT FORK

279

P0554279

GASKET

240

P0554240

SHIFT LEVER

280

P0554280

FLANGE

Summary of Contents for G0554

Page 1: ...or wiring diagram and parts listing are included in this manual insert Keep this insert with your original Model G0554 Owner s Manual for future reference If you have any additional questions about th...

Page 2: ...1V2 MOTOR 3HP 220V 1PH V2 08 08 941 4V2 P0554941 4V2 S CAPACITOR 800M 250V V2 08 08 941 1v2 P0554941 1V2 MOTOR FAN COVER V2 08 08 941 6V2 P0554941 6V2 R CAPACITOR 60M 250V V2 08 08 941 2V2 P0554941 2V...

Page 3: ...LOOR LATHE OWNER S Manual Copyright MAY 2006 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc P...

Page 4: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

Page 5: ...17 Checking Gear Oil 18 Turning On Power 18 Test Run 19 Spindle Break in Procedures 19 SECTION 4 OPERATIONS 20 Operation Safety 20 General 20 Three Jaw Direct Mount Scroll Chuck 20 Reversing Jaws 22...

Page 6: ...62 Gearbox Assembly 63 Gearbox Assembly 64 Gearbox Parts List 65 Gearbox Parts List 66 Apron Assembly 67 Apron Assembly 68 Apron Parts List 69 Carriage Assembly 70 Carriage Parts List 71 Tool Post Ass...

Page 7: ...set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with the Model G0554...

Page 8: ...ing Dimensions Type Wood Crate Content Machine Weight 2738 lbs Length Width Height 77 x 30 x 59 in Electrical Switch Magnetic Switch with Thermal Overload Protection Switch Voltage 220V Recommended Br...

Page 9: ...in No Of Longitudinal Feeds 40 No Of Cross Feeds 40 Range Of Cross Feeds 0 0006 0 0147 in rev No Of Metric Threads 22 Range Of Metric Threads 0 45 7 5 mm Dimensions Bed Width 10 1 4 in Leadscrew TPI...

Page 10: ...Post E Work Light F Coolant Hose G Dead Center H Quill I Quill Lock J Tailstock Lock K Splash Guard Identification A L Tailstock M Tailstock Handwheel N Bed Ways O Bed P Gap Bed Q Rack R Longitudinal...

Page 11: ...djusted With the knob in the twelve o clock position the Feed Lead Selection Knob is locked in position F Feed Lead Selector Lever Used for set ting up power feed or threading operations in conjunctio...

Page 12: ...or greater rigidity and accuracy when cutting G Thread Dial Used in conjunction with thread cutting H Thread Dial Chart Keys for inputting the desired angle of the saw blade I Half Nut Lever Engages t...

Page 13: ...ORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL...

Page 14: ...Xi dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2...

Page 15: ...9 LATHE MAINTENANCE Never operate the lathe with damaged or worn parts Maintain your lathe in proper working condi tion Perform routine inspections and main tenance promptly when needed Put away adju...

Page 16: ...ith cutting surfaces on both the circumference and end Facing In lathe work cutting across the end of a workpiece usually to machine a flat surface Feed The movement of a cutting tool into a workpiece...

Page 17: ...ing circuit with one of higher amper age without consulting a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect...

Page 18: ...achine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine Unpacking Setup Safety SECTI...

Page 19: ...of expedi ency replacements can be obtained at your local hardware store Figure 7 Tool Box Inventory A B C D E F G H I J K L M N O P Q R S T U NOTICE Some hardware fasteners on the inventory list may...

Page 20: ...during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum...

Page 21: ...ight as possible Lock carriage and tailstock in place to avoid possible movement Figure 9 Lifting the G0554 You can set the lathe on top of the cast iron foot pads and level with the leveling screws s...

Page 22: ...from the outlet Figure 14 Power light Figure 13 Master switch Checking Gear Oil Make sure the gear box has oil in it before running the lathe for the first time to ensure the gears are not damaged Fi...

Page 23: ...ower when investigating or correcting potential problems 7 Test the foot brake The lathe should shut OFF and the spindle should come to an immediate stop 8 Test the Emergency Stop Button The lathe sho...

Page 24: ...f performed incorrectly The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine If at any time you are expe...

Page 25: ...spindle nose in Figure 16 This will be approximately one third of a turn If you look carefully you will see the cam lock rise up out of the spindle nose If the cam lock stud does not freely release f...

Page 26: ...nt from the previous chuck Note Trial and error adjustment will be needed if you do not have a previous cam lock stud to reference 6 Once the proper length is obtained tighten the cap screws to lock t...

Page 27: ...nd to bystanders many feet away Figure 24 Loading a workpiece 8aVbe c c Vc ch YZ 9 VbZiZg 8aVbe c dc Vc Djih YZ 9 VbZiZg 2 Turn each jaw until it makes contact with the workpiece 3 Turn the chuck by h...

Page 28: ...the tailstock and then turn the tailstock quill so the dead center makes contact with the centerpoint of your workpiece 4 Turn each jaw until it just makes contact with the workpiece 5 Tighten each j...

Page 29: ...ceplate follows the same steps as any of the lathe chucks Install according to the instructions for three jaw chucks found on Page 20 To load a workpiece 1 Support the workpiece 2 Slide the tailstock...

Page 30: ...4 Tap the outside of the gap with a dead blow hammer to loosen and remove the gap sec tion Tailstock The tailstock Figure 30 of the Model G0554 lathe can be used to support workpieces with the use of...

Page 31: ...nto the quill until the taper is firmly seated The matching tapers hold the arbor 4 Turn the quill feed handle clockwise to feed the drill bit into the rotating workpiece 5 To remove the chuck taper t...

Page 32: ...lstock 1 Using a precision level on the bedways make sure the lathe is level side to side and front to back If the lathe is not level correct this condition before proceeding 2 Get two pieces of steel...

Page 33: ...g tailstock alignment Figure 37 Tailstock adjustment option 1 Figure 38 Tailstock adjustment option 2 5 Place the live center in the tailstock 6 Attach a lathe dog to the bar stock and mount it betwee...

Page 34: ...ted will damage dead center and workpiece The dead center can also be used in the spindle The most common application is when using the faceplate see Figure 40 To install the dead center in the spindl...

Page 35: ...Workpiece in steady rest Finger Adjustment Knobs 4 Position the steady rest where desired Tighten the bolt at the base of the steady rest to secure it in place 5 Close the steady rest so that the work...

Page 36: ...ged use the fingers will need to be milled or filed to cleanup the contact surface Figure 43 Follow rest attachment Setting Compound Slide 2 Rotate the compound slide to the desired angular position U...

Page 37: ...ded Figure 45 Tool holder and tool post Tool Post Bolts Foot Brake The Model G0554 lathe comes equipped with a foot brake see Figure 46 The foot brake is intended to be used primarily as a time saving...

Page 38: ...handwheel controls the posi tion of the cutting tool relative to the workpiece The compound slide is adjustable for any angle within its range The graduated dial is adjust able using the same method a...

Page 39: ...d RPM examine the spin dle speed chart in Figure 49 or on front of the headstock to find the closest match Note In most cases you will need to make a judgement call on which way to go with the RPM 5 M...

Page 40: ...to the desired setting The arrow above the screw thread icon indicates the direction of longitudinal feed Cross feed directions are as follows when the arrow points to the left the cross feed is away...

Page 41: ...ure 54 Feed rod lead screw selector 8 9 D C D E F Feed Lead Selector 1 8 Feed Rod Selector For example To set the lathe to the slowest feed rate of 0 0011 per inch locate 0 0011 on the chart The lever...

Page 42: ...eed rod lock knob to the open posi tion see Figure 53 5 Move the selectors to the appropriate letter number setting by rotating the handle left or right 6 Move the feed direction selector to the desir...

Page 43: ...ossibly break gear teeth 8 Close the end cover door and reconnect power to the machine Figure 57 Gear change locations Threading 1 Set the compound rest to the appropriate angle for the given thread y...

Page 44: ...le 9 Examine the thread dial chart to determine which numbers on the thread dial will engage the half nut Note There are a total of eight marks on the thread dial including the numbers 1 4 Any mark ca...

Page 45: ...penetrates deep and really holds up against corrosive envi ronments Lubricates metals for months and is safe for use on most paints plastics and vinyls Figure 63 G96 Gun Treatment spray H3788 G96 Gun...

Page 46: ...d 6 dial caliper 001 The extremely low price has made this a very popular seller Figure 67 H3022 Measurement Tool Set G5948 Quick Change Collet Closer This Quick Change Collet Closer allows you to qui...

Page 47: ...breaker straight and chip breaker style threading tools internal threading tool part ing tool boring tool and turning tool These tool bits are evenly hardened to better than 64C G9777 20 Pc Carbide Ti...

Page 48: ...x 3 H2996 Double Ended Boring Bar This is a well made boring bar and holder The boring bar holds the tool bit at 90 at one end and 45 at the other Comes with a wrench and tool bit Bar size is 3 8 x 4...

Page 49: ...and convenience this live center set offers seven interchangeable tips High quality needle bearings prolong tool life and special tool steel body and tips are precision ground Supplied in wooden box G...

Page 50: ...re cleaning it Clean your machine every day or more often as needed Remove chips as they accumulate Chips left on the machine soaked with water based coolant will eventually invite oxidation and gummy...

Page 51: ...reas every day 1 Wipe off the oil port before and after oiling to keep out contaminants 2 Oil the areas daily shown by arrows in Figure 82 with one to two shots of SAE 20W non detergent oil or equival...

Page 52: ...is 3 Fill the reservoir with approximately three gallons of coolant solution Closely follow the coolant manufacturer s instructions for mix ing Figure 83 Coolant pump and reservoir 4 Open the valve on...

Page 53: ...reset pin Replace if tripped multiple times weak relay 7 Test for power on all legs and contactor operation Replace unit if faulty 8 Ensure correct size for machine load replace weak breaker 9 Ensure...

Page 54: ...hten handwheel fasteners 3 Tighten any loose fasteners on lead screw mecha nism Cross slide com pound slide or carriage feed handwheel is hard to move 1 Gibs are loaded up with shavings dust or grime...

Page 55: ...osen gib screw s slightly Gear change levers will not shift into position 1 Gears not aligned in headstock 1 Rotate spindle by hand until gear falls into place Loud repetitious noise coming from machi...

Page 56: ...backlash 1 UNPLUG THE LATHE 2 Tighten the socket head cap screw in small increments see Figure 84 Figure 84 Cross feed backlash adjustment socket head cap screw The saddle cross feed compound rest an...

Page 57: ...t gib screws Figure 88 Tailstock nut and gib adjustment 2 Tighten the front gib screw a quarter turn see Figure 87 3 Turn the cross feed handwheel to feel the current drag and adjust the front screw u...

Page 58: ...the lower cover at the headstock end of the lathe 3 Remove the tension off the old V belts by loosening the motor mount hex nut see Figure 89 4 Remove the old belts and install the new ones Always rep...

Page 59: ...G0554 Gear Head Floor Lathe 55 Electrical Components Figure 90 Power cord terminal Figure 93 Pump motor Figure 92 Brake switch Figure 91 Panel switches...

Page 60: ...H B B B K J J G J J H G E B B M7 A A H7 HF HF HF H6 H7 J K6 6 K 6 K HF 6 6 6 6 6 B B B B B G G s s E g b c L g b c J J O O G Figure 94 Model G0554 Electrical panel Figure 95 Model G0554 Electrical sch...

Page 61: ...G0554 Gear Head Floor Lathe 57 A A B C E E Headstock Assembly...

Page 62: ...58 G0554 Gear Head Floor Lathe 6 7 Headstock Assembly...

Page 63: ...G0554 Gear Head Floor Lathe 59 H H H 8 9 Headstock Assembly...

Page 64: ...CAP 74 PR11M EXT RETAINING RING 25MM 25 P0554025 HANDLE LEVER 75 P6205 BALL BEARING 6205ZZ 26 P0554026 LEVER NAME PLATE 76 PK107M KEY 8 X 8 X 20 27 PS12M PHLP HD SCR M3 5 X 6 77 P0554077 SHAFT 28 PW0...

Page 65: ...2T 115 P0554115 TAPERED BEARING 32011 P5 147 P0554147 COLLAR 116 P0554116 GEAR 38T 148 P0554148 GEAR 32T 117 P0554117 LOCK COLLAR 149 P6004 BALL BEARING 6004ZZ 118 P0554118 GEAR 59T 150 P0554150 PLUG...

Page 66: ...62 G0554 Gear Head Floor Lathe 9 8 7 6 Gearbox Assembly...

Page 67: ...G0554 Gear Head Floor Lathe 63 Gearbox Assembly...

Page 68: ...64 G0554 Gear Head Floor Lathe Gearbox Assembly...

Page 69: ...LOCATING DISC 218 PR08M EXT RETAINING RING 19MM 258 P0554258 OIL SIGHT 219 P0554219 BEARING 6198 P5 259 P0554259 LOCATING DISC 220 P0554220 SHAFT 260 P0554260 SHIFT HUB 221 PSS03M SET SCREW M6 1 X 8...

Page 70: ...WASHER 41 5MM 314 P0554314 FLANGE 291 P0554291 GEAR 20T 315 P0554315 GASKET 292 P0554292 KEYED WASHER 38MM 316 PN17M HEX NUT M20 1 5 293 P0554293 GEAR 18T 317 P0554317 GEAR 32T 294 P0554294 KEYED WAS...

Page 71: ...1 401 402 403 404 405 406 406 406 407 407 408 409 410 411 412 413 414 415 416 417 418 419 476 476 419 420 421 422 423 424 425 426 427 427 428 429 429 429 429 430 431 431 432 433 433 434 435 435 473 47...

Page 72: ...Head Floor Lathe 436 437 E D D C C B B E 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 A 474 476 476 478...

Page 73: ...LL PIN 5 X 50 456 PRP05M ROLL PIN 5 X 30 417 P0554417 HUB 457 P0554457 GEAR 50T 418 P0554418 HANDLE SHAFT 458 P0554458 BUSHING 419 P0554419 KNOB 459 PR06M EXT RETAINING RING 16MM 420 P0554420 SAFETY C...

Page 74: ...513 513 514 515 516 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 530 531 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 545 545 546 547 547 543 555 555 561 546 544 545 548...

Page 75: ...X 10 514 P0554514 BEARING CAP 546 P0554546 PLATE 515 PSB07M CAP SCREW M6 1 X 30 547 PSB12M CAP SCREW M8 1 25 X 40 516 P8101 THRUST BEARING 8101 548 P0554548 OILER 517 P0554517 BLOCK 549 P0554549 PLATE...

Page 76: ...Gear Head Floor Lathe 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 634 635 636 637 638 639 Tool Post...

Page 77: ...627 COVER SCREW M12 X 7 608 P0554608 TOOL POST PIN 628 PSS12M SET SCREW M6 1 X 25 609 P0554609 COMPRESSION SPRING 629 PSB78M CAP SCREW M5 8 X 40 610 P0554610 CLAMP NUT M18 X 1 5 630 P0554630 HANDLE 61...

Page 78: ...Floor Lathe 700 701 702 702 703 704 705 706 707 708 709 709 710 711 712 713 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 739 739 740 741...

Page 79: ...708 P0554708 FLANGE 729 P0554729 TAILSTOCK BASE 709 P0554709 KNOB 730 P0554730 STOP PIN 710 P0554710 LEVER HANDLE 731 PN01M HEX NUT M6 1 711 P0554711 ECCENTRIC SHAFT 732 PSS11M SET SCREW M6 1 X 16 712...

Page 80: ...811 811 812 812 812 812 812 813 813 813 814 815 816 817 818 819 819 820 821 822 822 823 823 823 823 824 825 826 827 828 829 829 830 830 831 832 833 834 835 836 837 838 839 840 841 842 843 844 845 846...

Page 81: ...PIN 5 X 36 844 P0554844 SLEEVE 814 P0554814 RACK LONG 845 P0554845 SPINDLE CONTROL SHAFT 815 P0554815 RACK SHORT 846 PSS45M SET SCREW M3 5 X 6 816 P0554713 OILER 10 847 PK119M KEY 5 X 5 X 56 817 P0554...

Page 82: ...78 G0554 Gear Head Floor Lathe Stand Breakdown...

Page 83: ...913 P0554913 SHAFT 941 2 P0554941 2 FAN 914 P0554914 SHAFT 941 3 P0554941 3 CAPACITOR COVER 915 PRP24M ROLL PIN 5 X 16 941 4 P0554941 4 CAPACITOR 30MFD 400VAC 916 P0554916 COOLANT TANK 941 5 P0554941...

Page 84: ...80 G0554 Gear Head Floor Lathe 8 Vc Z ZVg 8 Vc Z ZVg ZVYhidX ZVgWdm End Gear Assembly...

Page 85: ...M8 1 25 X 20 1008 P05541008 THREAD SHAFT 1026 P05541026 PLATE 1009 P05541009 COLLAR 1027 P05541027 DOOR LATCH 1010 P6103ZZ BALL BEARING 6103 1028 P05541028 SHAFT 1011 PR21M INT RETAINING RING 35MM 10...

Page 86: ...82 G0554 Gear Head Floor Lathe Steady Follow Rest Assemblies...

Page 87: ...r Lathe 83 Coolant Worklight Boxes Thread Dial Assembly 1426 1431 1429 1428 1427 1430 1415 1413 1412 1416 1419 1419 1 1419 3 1419 3 1419 4 1419 5 1418 1418 1 1418 2 1418 3 1420 1422 2 1424 1423 1425 1...

Page 88: ...M PHLP HD SCR M3 5 X 6 1418 2 PWR1214 COMBO WRENCH 12 14MM 1210 P05541210 RIVET 2 X 4 1418 3 PWR1417 WRENCH 17 14MM 1300 P05541300 COMPLETE STEADY REST 1419 PAW02 5M HEX WRENCH 2 5MM 1301 P05541301 HA...

Page 89: ...he owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine agai...

Page 90: ...ll be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising...

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Page 92: ...I HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g...

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