Grizzly G0526A40 Owner'S Manual Download Page 1

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MODEL G0526A40

40TH ANNIVERSARY EDITION

6" JOINTER

OWNER'S MANUAL

(For models manufactured since 12/22)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#KS22533 PRINTED IN TAIWAN

V1.12.22

***Keep for Future Reference***

Summary of Contents for G0526A40

Page 1: ...odels manufactured since 12 22 COPYRIGHT DECEMBER 2022 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUST...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...etting Depth of Cut 25 Squaring Stock 26 Surface Planing 27 Edge Jointing 28 Bevel Cutting 29 Rabbet Cutting 30 SECTION 5 ACCESSORIES 32 SECTION 6 MAINTENANCE 33 Schedule 33 Cleaning Protecting 33 Lub...

Page 4: ...e between the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual updates for free on our web site at www grizz...

Page 5: ...Lock Handle P Outfeed Table Handwheel For Your Own Safety Read Instruction Manual Before Operating Jointer a Wear eye protection b Always keep cutterhead and drive guards in place and in proper opera...

Page 6: ...to power supply C ON Button Starts motor Figure 2 Table and fence controls D Fence Guides workpiece as it moves across cutterhead and determines angle of cut E Fence Tilt Handle Tilts fence throughout...

Page 7: ...d table even with cutterhead inserts or when servicing cutterhead N 90 Fence Stop When engaged stops fence at 90 Note Even when fence stop bolt contacts swing stop tilt lock must be tightened before s...

Page 8: ...gth x Width 25 x 15 1 2 in Shipping Dimensions Carton 1 Type Cardboard Box Content Machine Weight 207 lbs Length x Width x Height 22 x 63 x 13 in Carton 2 Type Cardboard Box Content Stand Weight 100 l...

Page 9: ...4 in Fence Stops 45 90 135 deg Cutterhead Information Cutterhead Type V Helical Cutterhead Diameter 2 1 2 in Number of Cutter Rows 4 Number of Indexable Cutters 24 Cutterhead Speed 4800 RPM Cutter Ins...

Page 10: ...id proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL...

Page 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 12: ...ase risk of kickback It also requires more cutting force which produces chat ter or excessive chip out Always joint or surface plane WITH the grain CUTTING LIMITATIONS Cutting workpieces that do not m...

Page 13: ...t To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own...

Page 14: ...cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matc...

Page 15: ...ng materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is...

Page 16: ...Push Blocks 2 F Hex Wrench 3mm 1 G V Belt A36 1 H Fence Lock Handle 1 I Fence Tilt Lever 1 J Open End Wrenches 8 10 12 14mm 1 Ea K T Handle Torx Wrench 1 4 1 L T20 Torx Bits 5 M Flat Hd Torx Screws M6...

Page 17: ...gather the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glass...

Page 18: ...e allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a...

Page 19: ...ir alignment see Figures 11 12 If pulleys are aligned go to Step 8 If pulleys are not aligned go to Step 7 Figure 10 Example of jointer assembly attached to stand Straightedge Figure 11 Example of che...

Page 20: ...down to rest on belt see Figure 15 Belt Figure 15 Example of belt installed onto cutterhead and motor pulleys 10 Adjust belt tension by applying downward pressure on motor until there is approxi matel...

Page 21: ...e 13 Align corner of cutterhead guard with edge of carriage then secure set screw 1 4 20 x 1 2 Phillips head screw and 5 8 flat washer removed in Step 12 see Figure 18 Cutterhead Guard Mounting Hole I...

Page 22: ...is moved If it does not do this it must be re adjusted or re installed 17 Remove scrap wood installed in Step 14 and test operation of guard by pulling it back Guard should spring back over cutterhead...

Page 23: ...system To connect dust collection hose 1 Fit 4 dust hose over dust port as shown in Figure 26 and secure with a hose clamp 2 Tug hose to make sure it does not come off Note A tight fit is necessary fo...

Page 24: ...ON verify motor operation then press OFF button to turn machine OFF The motor should run smoothly and without unusual problems or noises 5 WITHOUT resetting OFF button press ON button Machine should n...

Page 25: ...his sec tion Grizzly Industrial will not be held liable for accidents caused by lack of training Eye injuries respiratory problems or hear ing loss can occur while operating this tool Wear personal pr...

Page 26: ...results Remove foreign objects from the work piece Make sure that any stock you pro cess with the jointer is clean and free of dirt nails staples tiny rocks or any other foreign objects that could da...

Page 27: ...depth scale can be calibrated or zeroed if it is not correct Refer to Calibrating Depth Scale on Page 40 for more information Figure 31 Location of depth of cut scale Adjusting Infeed Table Height To...

Page 28: ...of workpiece is surface planed flat with jointer 2 Surface Plane on a Thickness Planer Opposite face of workpiece is surface planed flat with a thickness planer 3 Edge Joint on Jointer Concave edge of...

Page 29: ...kback do not exceed a cutting depth of 1 16 per pass when surface planing 6 Feed workpiece completely across cutter head while keeping it firmly against fence and tables during the entire cut CAUTION...

Page 30: ...ce to 90 5 Start jointer 6 Place workpiece firmly against fence and infeed table with concave side facing down CAUTION To ensure workpiece remains stable during cut concave sides of workpiece must fac...

Page 31: ...utting depth for bevel cuts is typically between 1 16 and 1 8 depending on hardness and width of stock 5 Set fence tilt to desired angle of cut 6 Place workpiece against fence and infeed table with co...

Page 32: ...aw As with any type of cutting operation always consider your safety first and use good judgement Typically rabbet cutting with a jointer requires the cutterhead guard to be removed first so the workp...

Page 33: ...rmly against fence and infeed table CAUTION To ensure workpiece remains stable during cut concave sides of workpiece must face toward table and fence 7 Feed workpiece completely across cutterhead whil...

Page 34: ...Shield T32401 EDGE Brazeau Safety Glasses Clear T32402 EDGE Khor G2 Safety Glasses Tint T32404 EDGE Mazeno Safety Glasses Clear T32402 T32323 T32401 T32404 T24736 Carbide Inserts 10 Pack These indexa...

Page 35: ...off motor To reduce risk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service Cleaning Protecting The cleaning process for this machine is sim...

Page 36: ...bricated components and make them hard to move Simply adding more grease to them will not yield smooth moving components Clean the components below with mineral spirits or other oil grease solvent cle...

Page 37: ...nsuitable for machine 2 Feed rate cutting speed too fast 3 Workpiece crooked fence loose or misadjusted 4 Belt slipping pulleys misaligned 5 Motor wires connected incorrectly 6 Pulley sprocket slippin...

Page 38: ...e depth of cut 7 Lack of proper dust collection or clogged dust port 1 Inspect workpiece Use smooth stock without loose knots surface flaws 2 Flip workpiece 180 before feeding again 3 Rotate replace i...

Page 39: ...2 Remove clean and re install any inserts that are raised in cutterhead Page 38 Glossy surface scorching or burn marks on workpiece 1 Dull inserts 2 Feed rate too slow 1 Rotate replace inserts Page 38...

Page 40: ...erts Each insert can be removed rotated and re installed to use any of its four cutting edges If one cutting edge becomes dull or damaged simply rotate it 90 see Figure 45 to use a sharp cut ting edge...

Page 41: ...place insert so a fresh sharp edge is facing outward If all four insert cutting edges have been used replace insert with a new one Always position reference dot in same position when installing a new...

Page 42: ...cale 1 DISCONNECT MACHINE FROM POWER 2 Place straightedge across infeed and outfeed tables see Figure 50 Before beginning set outfeed table height as described in Setting Outfeed Table Height 5 Use mo...

Page 43: ...able gibs 1 DISCONNECT MACHINE FROM POWER 2 Loosen two infeed table gib nuts on front of jointer base see Figure 52 Adjusting Gibs 3 Oil table ways and outfeed leadscrew if needed see Page 34 4 Evenly...

Page 44: ...hten jam nut loosened in Step 3 3 Loosen jam nut on 135 stop bolt see Figure 56 Figure 55 Example of adjusting fence 45 outward Figure 56 Location of 135 stop bolt and jam nut Jam Nut Setting 90 Fence...

Page 45: ...ension ing procedure until it is correct Belt and pulleys will be hot after operation Allow them to cool before handling 6 Tighten motor mount hex nuts see Figure 57 and replace cabinet rear access pa...

Page 46: ...e pulleys should be parallel to each other and in the same plane coplanar for optimum performance The pulleys can be adjusted by loosening the pulley set screws aligning the pulleys and retightening t...

Page 47: ...ght should not need to be adjusted again To check adjust table parallelism 1 DISCONNECT MACHINE FROM POWER 2 Move cutterhead guard out of the way 3 Set outfeed table height as described in Setting Out...

Page 48: ...d Before performing rabbeting operations adjust guard height to just clear outfeed table Item s Needed Qty Additional Person 1 Precision Ruler 6 1 Phillips Head Screwdriver 2 1 Hex Wrench 3mm 1 Checki...

Page 49: ...d fence assembly see Figure 65 Fence Carriage Base Top View Bottom View Carriage Support Key Flat Washer Locking Jam Nut Fence Lock Handle 7 Place fence onto fence carriage base mak ing sure fence fit...

Page 50: ...current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inver...

Page 51: ...art Capacitor 300MFD 125VAC Motor Junction Box GND 110V MOTOR ON Button TAICHUAN OFF Button TAICHUAN POWER Light NHD NLD 22 110V 4 NO 1 NC 2 NC X2 X1 3 NO A1 A2 98 2T1 6T3 97 4T2 2T1 6T3 4T2 1L1 5L3 1...

Page 52: ...7 6 5 4 3 2 1 26 9 10 11 12 40 25 16 42 41 43 52 51 58 8 16 40 25 10 11 12 43 52 51 41 42 58 9 21 22 23 49 22 24 17 28 43 43 Table SECTION 9 PARTS We do our best to stock replacement parts when possib...

Page 53: ...123D X 20 B X 5 16 18 32 P0526A40032 KEY 3 8 X 3 8 X 9 10 P0526A40010 SET SCREW 1 4 20 X 1 4 33 P0526A40033 ROLL PIN 4 X 12 11 P0526A40011 LOCK COLLAR 34 P0526A40034 FLAT WASHER 3 8 12 P0526A40012 TAB...

Page 54: ...5 7 123 P0526A40123 FENCE LOCK 1 2 12 X 1 1 8 107 P0526A40107 KNOB 3 8 16 D32 BALL 124 P0526A40124 FENCE TILT LOCK NUT 1 2 12 108 P0526A40108 FLAT HD CAP SCR 5 16 18 X 1 3 4 125 P0526A40125 HEX BOLT 5...

Page 55: ...K LEFT 202 P0526A40202 CARBIDE INSERT 15 X 15 X 2 5MM 10 PK 210 P0526A40210 BALL BEARING 6202 2RS 203 P0526A40203 FLAT HD TORX SCR T20 M6 1 X 15 211 P0526A40211 KEY 5 X 5 X 30 RE 204 P0526A40204 T HAN...

Page 56: ...80 382 303 334 381 342 343 352 350 351 307 303 304 306 315 314 310 309 311A 311B 311C 312 313 316 322 329 338 339 304 320 332 333 317 319 318 321 331 367 366 365 366 361 368 370 362 363 364 372 371 37...

Page 57: ...315 HEX BOLT 5 16 18 X 1 361 P0526A40361 PEDAL 316 P0526A40316 MAG SWITCH ASSY 362 P0526A40362 PEDAL BRACKET 316 1 P0526A40316 1 CONTACTOR NHD C 12D10 363 P0526A40363 TROLLEY BRACKET UPPER 316 2 P0526...

Page 58: ...g operations For replacements contact 800 523 4777 or www grizzly com REF PART DESCRIPTION REF PART DESCRIPTION 501 P0526A40501 MACHINE ID LABEL 507 P0526A40507 MODEL NUMBER LABEL 502 P0526A40502 CUTT...

Page 59: ...rty or for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly...

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