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HP SHAPER

MODEL G0510

INSTRUCTION MANUAL

COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE

CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.  IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.  PREVI-

OUS VERSIONS ARE NOT AVAILABLE ONLINE.

Summary of Contents for G0510

Page 1: ...NC ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE...

Page 2: ...ls are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Page 3: ...MBLY 13 SAFETY GUARD 14 TEST RUN 14 6 OPERATIONS 15 ROTATION 15 CUTTER INSTALLATION 16 SPINDLE HEIGHT 16 FENCE ADJUSTMENT 17 STRAIGHT SHAPING 18 PARTIAL FACE REMOVAL 19 PERIMETER CUTTING 19 RUB COLLAR...

Page 4: ...ighted Safety Instructions For Power Tools SECTION 1 SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided...

Page 5: ...ls 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories 15 DISCONNECT TOOLS before servicing and changin...

Page 6: ...VER ATTEMPT TO REMOVE TOO MUCH MATERIAL IN ONE PASS Several light passes are safer and give a cleaner finish 8 THE USE OF PUSH STICKS AS SAFETY DEVICES in some applications is smart in others it can b...

Page 7: ...manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most important we stand behind our machines If you have any serv...

Page 8: ...end a 15 amp circuit breaker or a 15 amp slow blow fuse We recommend using a dedicated circuit i e the Model G0510 should provide the only draw from that circuit If frequent circuit failures occur whe...

Page 9: ...municipality or a licensed electrician If you find it necessary to use an extension cord with this machine Only use a cord that is rated for hard service Grade S Only use a cord that contains a ground...

Page 10: ...the list below with the letters in Figures 2 and 3 to identify the shaper controls and features A Cutterhead Guard B Fence C Starting Pin D Spindle E Spindle Elevation Handle F ON OFF Switch G Spindl...

Page 11: ...e Shaper Unit Miter Gauge Fence Boards Safety Guard Stand 4pcs Adjustable Fence 3pcs Hardware Rubber Feet 4 Hex Bolt M6 1 0 x 12 4 Hex Nut M6 1 0 4 Flat Washer 3 8 20 Carriage Bolt M8 1 25 x 20 16 Hex...

Page 12: ...ES ARE 1 16 INCH APART 5 8 W A S H ER DIAM E T E R 9 16 W A S H ER DIA M E T E R 1 2 W A S H ER DIA M E T E R 12mm W A S H ER DIAM E T E R 10mm W A S H ER DIA M E T E R 7 16 W A S H ER DIA M E T E R 8...

Page 13: ...s FLOOR LOAD Your new shaper represents a moderate weight load in a small sized footprint Most shop floors will be adequate for the weight of this machine however some floors may require additional su...

Page 14: ...y order Figure 6 Attaching rubber feet to stand assembly Figure 4 Attaching cross bars to stand side 3 Attach the 4 rubber feet to the bottom of the side panels with the M6 1 0x12 hex bolts M6 1 0 hex...

Page 15: ...a larger bearing surface The following procedure will ensure that the fence is parallel with itself and square with the table 1 Ensure that the bolts on each side are tight and adequately countersunk...

Page 16: ...to investigate or adjust the machine while it is running Wait until the machine is turned off unplugged and all working parts have come to a complete stop before you do anything Turn on the power supp...

Page 17: ...OTICE The following section was designed to give instructions on the basic operations of this shaper However it is in no way comprehen sive of every shaper application WE STRONGLY RECOMMEND that you r...

Page 18: ...eeded for your particular application 5 Place the spindle washer on top of the spac ers cutter and thread on the locknut 6 Tighten the nuts while holding the spindle stationary Use a wrench on the not...

Page 19: ...ce can help determine the best set ting Select the wood for the test piece that most closely resembles the actual workpiece 4 Lock the infeed fence in position with the locking handle to prepare to ma...

Page 20: ...details 6 Use a hold down or other safety device see Figures 16 and 17 and put on your safety glasses and dust mask 7 Make a sample cut on a scrap piece of wood to check your adjustments 8 If everythi...

Page 21: ...ne as the infeed fence and lock the outfeed fence in place 3 Set the right and left wood faces to barely clear the cutter This allows the maximum support possible for the workpiece while passing the c...

Page 22: ...ce into the cutter damaging your work and creating a dangerous situa tion We DO NOT recommend using the rub collar in this position Figure 21 Cutting with rub collar below cutter 2 Above the cutter Wh...

Page 23: ...swing the work into the cutter while holding the workpiece firmly against the starting pin After the cut has been started the work should be swung away from the starting pin and is support ed just by...

Page 24: ...consistent problem you may consider using ball bearing rub collars instead of solid col lars Figure 26 Rub collar determines depth of cut Pattern Rub Collar Pattern Work When using a pattern the rub c...

Page 25: ...to consider 1 Use a material that will smoothly follow the rub collar or fence 2 Secure your workpiece on the three sides that will not be cut with toggle clamps or fas ten the workpiece to the jig w...

Page 26: ...air or replace when necessary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 Damaged V belt 5 Any other condition that could hamper the safe operation of this machine General...

Page 27: ...should be able to deflect the belt 1 4 with moderate finger pressure This may seem tight compared to most other V Belts but since the belt is small and runs fast this much tension is nec essary The V...

Page 28: ...G0510 3 4 HP Shaper 26 Maintenance Performed Notes Approximate Hours Of Use Maintenance Log Date...

Page 29: ...from the machine when per forming any service adjustments Failure to do this may result in seri ous personal injury Figure 27 Spindle pulley cover mounting bolts Spindle Bearings The spindle bearing...

Page 30: ...hit against the bottom of the spindle housing bracket Pull the spindle up with force to knock off the spindle pulley 6 Pull the spindle straight up and out of the spindle housing 7 Remove the retainin...

Page 31: ...it for refer ence We have included some important safety mea sures that are essential to this machine s opera tion While most safety measures are generally universal Grizzly reminds you that each wor...

Page 32: ...x 3 8 Deep Max Cutter Diameter 27 8 Spindle Speeds 8900 RPM Spindle Bearings Shielded Permanently Lubricated Ball Construction Table Ground Cast Iron Fence Assembly Cast Iron Body Assembly Cast Iron...

Page 33: ...G0510 3 4 HP Shaper 31 G0510 110 VOLT WIRING DIAGRAM To Power Supply 110V Motor Wires 1 WHITE 2 BLACK 3 GREEN 4 GRAY 5 BLUE 6 RED FWD REV ON OFF F R 1 2 3 2 2 1 2 5 5 6 6 2 4 4 3...

Page 34: ...16 20 23 106 105 19 14 17 21 22 104 97 98 99 112 100 101 102 103 92 91 82 81 111 80 77 76 75 78 1 78 2 78 3 74 74A 66 72 73 70 7169 68 65 67 58 57 61 63 45 43 42 48 49 46 44 3429 28 39 38 37 36 35 31...

Page 35: ...2 FLAT WASHER 3 8 61 PN04M HEX NUT M4 0 7 REF PART DESCRIPTION REF PART DESCRIPTION 62 P0510062 HOLD DOWN BAR 63 PS02M PHIL HD SCREW M4 0 7 X 12 64 P0510064 RING GUARD 65 P0510065 HOUSING BRACKET 66 P...

Page 36: ...use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as we...

Page 37: ..._____ 1 How did you learn about us ___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web ___Other__________________________________________________ 2 Which of the following magazines do...

Page 38: ...NDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________S...

Page 39: ......

Page 40: ...ly Trusted Proven and a Great Value OR SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly Is The Industry Leader Call Today...

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