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Model G0505 (Mfg. since 4/04)

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DISCONNECTING POWER SUPPLY.  Always 

disconnect  machine  from  power  supply  before 

servicing,  adjusting,  or  changing  cutting  tools 

(bits, blades, cutters, etc.). Make sure switch is 

in OFF position before reconnecting to avoid an 

unexpected or unintentional start.

INTENDED USE. Only use the machine for its 

intended purpose and only use recommended 

accessories. Never stand on machine, modify 

it  for  an  alternative  use,  or  outfit  it  with  non-

approved accessories.

STABLE MACHINE. Unexpected  movement 

during operations greatly increases the risk of 

injury and loss of control. Verify machines are 

stable/secure  and  mobile  bases  (if  used)  are 

locked before starting.

FORCING MACHINERY. Do not force machine. 

It will do the job safer and better at the rate for 

which it was designed.

GUARDS & COVERS. Guards and covers can 
protect  you  from  accidental  contact  with  mov-
ing  parts  or  flying  debris.  Make  sure  they  are 
properly  installed,  undamaged,  and  working 
correctly before using machine.

REMOVING TOOLS.  Never  leave  adjustment 

tools,  chuck  keys,  wrenches,  etc.  in  or  on 

machine—especially near moving parts. Verify 

removal before starting!

AWKWARD POSITIONS.  Keep  proper  foot-

ing  and  balance  at  all  times  when  operating 

machine.  Do  not  overreach!  Avoid  awkward 

hand positions that make workpiece control dif-

ficult or increase the risk of accidental injury.

DANGEROUS ENVIRONMENTS. Do  not  use 

machinery  in  wet  locations,  cluttered  areas, 

around flammables, or in poorly-lit areas. Keep 

work area clean, dry, and well lighted to mini-

mize risk of injury.

Safety Instructions for Machinery

APPROVED OPERATION.  Untrained  operators 

can  be  seriously  hurt  by  machinery.  Only  allow 

trained  or  properly  supervised  people  to  use 

machine.  When  machine  is  not  being  used,  dis-

connect  power,  remove  switch  keys,  or  lock-out 

machine to prevent unauthorized use—especially 

around children. Make workshop kid proof!

CHILDREN & BYSTANDERS. Keep  children 

and bystanders a safe distance away from work 

area. Stop using machine if children or bystand-

ers become a distraction.

FEED DIRECTION. Unless otherwise noted, feed 

work  against  the  rotation  of  blades  or  cutters. 

Feeding in the same direction of rotation may pull 

your hand into the cut.

SECURING WORKPIECE.  When  required,  use 

clamps  or  vises  to  secure  workpiece.  A  secured 

workpiece protects hands and frees both of them 

to operate the machine.

UNATTENDED OPERATION. Never  leave 
machine running while unattended. Turn machine 

Off and ensure all moving parts completely stop 

before walking away.

MAINTENANCE & INSPECTION. A machine that 

is  not  properly  maintained  may  operate  unpre-

dictably. Follow all maintenance instructions and 

lubrication  schedules  to  keep  machine  in  good 

working condition. Regularly inspect machine for 

loose bolts, alignment of critical parts, binding, or 

any other conditions that may affect safe opera-

tion.  Always  repair  or  replace  damaged  or  mis-
adjusted parts before operating machine. 

EXPERIENCING DIFFICULTIES.  If  at  any  time 
you  are  experiencing  difficulties  performing  the 
intended  operation,  stop  using  the  machine! 
Contact  our  Technical  Support  Department  at 
(570) 546-9663.

Summary of Contents for G0505

Page 1: ...OPYRIGHT DECEMBER 2002 BY GRIZZLY INDUSTRIAL INC REVISED JANUARY 2018 HE WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...s 11 Assembly 13 Test Run 14 SECTION 4 OPERATIONS 15 ON OFF Switch 15 Reset Button 15 Depth of Cut 16 Workpiece Inspection 16 Planing Tips 17 Wood Hardness 17 Cutting Problems 18 Basic Operation 19 SE...

Page 4: ...doubt immediately call our techni cal support for updates or clarification For your convenience we always keep current Grizzly manuals and most updates available on our website at www grizzly com Any...

Page 5: ...e 2 Model G0505 identification Cutterhead Elevation Crank Depth of Cut Scale Return Rollers Infeed Extension Wing Outfeed Extension Wing Cutterhead Motor Assembly Chip Deflector Viewed from the rear o...

Page 6: ...st Ship Upright No Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 15A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Po...

Page 7: ...h 14 1 2 in Construction Table Precision Ground Cast Iron Body Sheet Metal Cutterhead Assembly Steel Infeed Roller Rubber Outfeed Roller Rubber Paint Type Finish Epoxy Other Measurement Scale Inch Met...

Page 8: ...EARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to avoid accidental slips which could...

Page 9: ...orly lit areas Keep work area clean dry and well lighted to mini mize risk of injury Safety Instructions for Machinery APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only al...

Page 10: ...slight angle with the wood grain Like all machinery there is potential danger when operating this machine Accidents are fre quently caused by lack of familiarity or failure to pay attention Use this m...

Page 11: ...t it is grounded DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cords W...

Page 12: ...tisfied with the condi tion of your shipment inventory the contents Unpacking This machine and its com ponents are very heavy Get lifting help to move heavy items Inventory The following is a descript...

Page 13: ...nces to the shop or disable start switch or power connection to prevent unsupervised use Site Considerations Figure 5 Minimum working clearances 271 2 22 Mounting Options Your planer has three options...

Page 14: ...ch use the four bolts holes in the base see Figure 6 on the previous page to mount it to the workbench The strongest mounting option is a Through Mount where holes are drilled all the way through the...

Page 15: ...urely in place when the planer is connected to power 3 Use the elevation crank to lower the cutterhead so that you can access the top of the cutterhead assembly from the rear 4 Remove the two wing nut...

Page 16: ...that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Verify that the machine is operatin...

Page 17: ...of the machine as shown in Figure 13 Figure 13 ON OFF switch with disabling key and reset button Disabling Key Reset Button The switch is equipped with a switch disabling key that when the switch is i...

Page 18: ...with more than 20 moisture content or wood exposed to excessive moisture such as rain or snow will plane poorly and cause excessive wear to the knives and motor Excess moisture can also hasten rust an...

Page 19: ...can effectively take with each pass The chart in Figure 15 shows the Janka Hardness Rating for a number of commonly used species The larger the number the harder the workpiece and the less planer dep...

Page 20: ...ing lumber longer than your finished workpiece length then cutting off the excess after the planing is done Wavy Surface Reason Caused by poor knife height adjust ment The wavy surface appears when on...

Page 21: ...less than 1 4 turn to raise the cutterhead above the workpiece surface approximately 1 32 for the first pass then remove the workpiece from the machine 8 If the workpiece is longer than can be sup por...

Page 22: ...0 001 and can measure outside surfaces inside surfaces and heights depths Features stainless steel shock resistant construction and a dust proof display An absolute treat for the perfection ist Figure...

Page 23: ...19 x 65 long Comes with 9 ball bearing rollers and has four indepen dently adjustable legs for any leveling requirement Adjustable in height from 263 8 to 441 8 Figure 24 SHOP FOX Roller Table G7313...

Page 24: ...gest problem for the knives comes from stock with nails pebbles or other hard embedded objects These items will nick or chip the knives causing permanent dam age Another wear factor is sand grit or ot...

Page 25: ...As you remove the brush assembly make note of the orientation of the carbon tip so that if found acceptable you can re install it the same way Figure 26 Removing the front motor brush assembly Brush...

Page 26: ...Wrench 5mm 1 Phillips Screwdriver 1 Wood Block 4x4 1 To removed trapped sawdust from the feed rollers 1 DISCONNECT PLANER FROM POWER 2 Remove the elevation crank top cover and both side panels from th...

Page 27: ...chine stalls or is underpowered 1 Workpiece material not suitable for machine 2 Belt slipping 3 Plug receptacle at fault 4 Motor brushes at fault 5 Pulley slipping on shaft 6 Motor bearings at fault 7...

Page 28: ...th of cut too great 1 Inspect workpiece for knots and grain direction Page 16 only use clean stock 2 Replace knife Page 27 3 Reduce the depth of cut Inconsistent chipped pattern on workpiece 1 Chips a...

Page 29: ...and can quickly cause a serious injury to your hands or fingers Always wear heavy leather gloves when handling these knives to reduce the risk of cutting injuries 4 With great care slide the knife ou...

Page 30: ...terhead Knife Gauge 7 Apply downward pressure on the gauge against the upward pressure of the springs this will correctly set the knife height at 0 059 1 5mm above the cutterhead 8 While maintaining p...

Page 31: ...bility These wings must be level from side to side with the main table to ensure planing accura cy and to help reduce the amount of end snipe To check adjust the extension wings 1 DISCONNECT PLANER FR...

Page 32: ...Mfg since 4 04 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 28 29 30 31 32 33 34 35 36 37 38 39 40 40A 41 42 43 44 45 46 47 48 49 50 51 51 1 52 56 57 58 Head Breakdown...

Page 33: ...05013 ROLL PIN 6 X 20 40A P0505040A FEED ROLLER W KEYWAY V1 12 02 14 P0505014 BUSHING 41 P0505041 PHLP HD SCR M5 8 X 10 15 P0505015 ROLLER 42 P0505042 ROLLER BRACKET 16 P0505016 GIB 43 P0505043 ROLLER...

Page 34: ...own 100 100A 101 102 103 104 106 107 108 109 110 111 112 113 114 115 115A 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 130V2 131 132 133 134 135 136 137 138 140 142 145 146 148 149 151...

Page 35: ...0505138 TAP SCREW 10 X 2 112 P0505112 THREADED BRUSH COVER 140 P0505140 FLAT WASHER 4MM 113 P0505113 SET SCREW M5 8 X 10 142 P0505142 PHLP HD SCR M4 7 X 8 114 P0505114 GEAR BOX COVER 145 P0505145 EXT...

Page 36: ...M6 1 X 10 207 P0505207 FIXING PIECE 228 P0505228 FIXING PIECE 208 P0505208 TRANSMISSION SHAFT 229 P0505229 BEVEL GEAR 209 P0505209 EXTENSION WING BRACKET 230 P0505230 EXT RETAINING RING 10MM 210 P050...

Page 37: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 38: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 39: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Page 40: ......

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