Grizzly G0501 Instruction Manual Download Page 78

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G0501 Sliding Table Saw

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

223

P05010223

STOP

224

PLW05M

LOCK WASHER 12MM

225

PSB92M

CAP SCREW M12-1.75 X 40

226

P05010226

ARC GEAR

227

P05010227

STRAIGHT PIN M8 X 30

228

P05010228

SEGMENT

229

PB15M

HEX BOLT M8-1.25 X 40

230

P05010230

SWIVEL LEVER

231

P05010231

CLAMPING PIN 10MM

232

PLW06M

LOCK WASHER 10MM

233

PSB70M

CAP SCREW M10-1.5 X 45

234

PSB40M

CAP SCREW M8-1.25 X 35

235

P05010235

COVER PLATE

236

PN04M

HEX NUT M4-.7

237

PSB50M

CAP SCREW M5-.8 X 10

238

P05010238

CHIP FUNNEL

239

PSB01M

CAP SCREW M6-1.0 X 16

240

PN01M

HEX NUT M6-1.0

241

P05010241

MAIN DIRECTION LABEL

242

P05010242

SCORING DIRECTION LABEL

243

P05010243

DANGER GUARD LABEL

201

P05010201

MAGNETIC SCREW

202

P05010202

CHIP CHANNEL

203

PB03M

HEX BOLT M8-1.25 X 16

204

PLW04M

LOCK WASHER 8MM

205

PW01M

FLAT WASHER 8MM

206

P05010206

LEVER

207

PSB11M

CAP SCREW M8-1.25 X 16

208

P05010208

CAM

209

P6202

BALL BEARING 6202

210

PR05M

EXT RETAINING RING 15MM

211

PB20M

HEX BOLT M8-1.25 X 35

212

P05010212

MOTOR ROCKER

213

PSB46M

CAP SCREW M4-.7 X 40

214

PW05M

FLAT WASHER 4MM

215

P05010215

SAFETY SWITCH

216

PSB26M

CAP SCREW M6-1.0 X 12

217

PLW02M

LOCK WASHER 4MM

218

P05010218

PLATE

219

PLW02M

LOCK WASHER 4MM

220

P05010220

SET SCREW M8-1.25 X 35

221

PN03M

HEX NUT M8-1.25

222

PSB31M

CAP SCREW M8-1.25 X 25

G0501 Chip Channel Assembly

Summary of Contents for G0501

Page 1: ...efore and dur ing the operation of this machine If you are unsure about any operation or feature of the machine DO NOT continue operation until you have resolved your uncertainty Contact our Technical Support at 570 546 9663 or email techsupport grizzly com for help We are busy revising the owner s manual Upon completion we will send you a copy of the new manual If you have any further questions a...

Page 2: ...e guard assembly and the blade guard dust port size has been increased to 3 This manual update includes assembly instructions parts lists and parts diagrams that have changed because of those improvements We have also included a simplified method for adjusting the sliding table to be parallel with the saw blade Use this update WITH the original manual not as a replacement for it Before operating y...

Page 3: ...gure 1 over the holes in the motor cabinet and secure the arm with the bolts and lock wash ers removed in Step 1 Figure 2 Holes for securing the swing arm Figure 1 Support arms 5 Remove the cap screws in the end of the upper support arm Figure 1 thread them through the holes in the swing arm Figure 2 and secure the swing arm to the upper support Note Get assistance holding the swing arm while secu...

Page 4: ...rs Figure 4 Installing the hollow hex bolts 2 Thread an M16 2 hex nut and a flat washer onto each hollow hex bolt 3 Place the braces over the hollow hex nuts followed by another flat washer and hex nut see Figure 5 Note Do not fully tighten the braces The tables will need to be leveled when installed 4 With the help of two assistants install the large extension table with four M8 1 25 x 20 hex bol...

Page 5: ...es you to have an adjustable square and feeler gauges or a dial indicator a felt tip pen and the help of another person To adjust the sliding table parallel with the main blade 1 Move the blade tilt to 0 blade 90 to table and raise the main blade all the way up 2 Loosen the cap screws securing the sliding table to the base but leave the screw secur ing the center of the sliding table finger tight ...

Page 6: ...y make the adjustments at the parallel adjustment bolts Figure 9 until the gap size is equal on both sides Figure 9 Sliding table parallel adjustment bolt other side not shown 9 Repeat Step 7 until the gap between your the blade and the edge of the sliding table is less than 0 004 at both ends 10 Tighten the jam nuts on the parallel adjust ment bolts to secure them in place 11 Tighten the three la...

Page 7: ... 991 993 994 992 991 907 906 908 909 911 910 905 913 945 943 944 912 914 915 917 916 918 919 920 921 922 923 922 921 918 919 917 916 920 924 925 926 927 931 930 929 928 932 933 934 930 912 935 906 911 936 937 904 903 902 901 938 939 908 941 936 940 942 911 ...

Page 8: ... BLOCK 943 P05010943 FLAT WASHER 6 944 P05010944 FRONT SUPPORT BLOCK 945 P05010945 SCREW 6 901 P05010901 HELICAL PRESSURE SPRING 902 P05010902 CLAMPING PIECE 903 P05010903 SPACER 904 P05010904 STAR KNOB FEMALE M8 1 25 905 P05010905 STOP RAIL TUBE 906 PSB106M CAP SCREW M8 1 25 X 90 907 P05010907 SUPPORT 908 PFH25M FLAT HD SCR M4 7 X 12 909 P05010909 MAGNIFIER 910 P05010910 SQUARE PLUG 911 PSB11M CA...

Page 9: ... 8 G0501 Manual Update G0501 Machine Table Assemblies ...

Page 10: ... 70 1056 P05011056 SQUARE PLUG 1057 P05011057 LEFT TABLE BRACE 1058 PB09M HEX BOLT M8 1 25 X 20 1059 P05011059 RIGHT TABLE BRACE 1001A P05011001A EXTENSION TABLE 1002 P05011002 MAIN TABLE 1003 P05011003 SCALE 1004 PFH26M FLAT HD SCR M6 1 0 X 30 1004 1 PFH47M FLAT HD SCR M6 1 0 X 35 1005 P05011005 SCALE BRACKET 1006 PSB48M CAP SCREW M6 1 0 X 35 1007 PN01M HEX NUT M6 1 0 1008 P05011008 ROLL PIN 6 x ...

Page 11: ... 10 G0501 Manual Update G0501 Blade Guard Assembly ...

Page 12: ... HEX NUT M8 1 25 1464 PSS21M SET SCREW M8 1 25 X 25 1465 PW03M FLAT WASHER 6MM 1466 PLW03M LOCK WASHER 6MM 1467 PSB06M CAP SCREW M6 1 X 25 1401 P05011401 DUST PORT 1402 P05011402 HANDLE 1403 P05011403 NARROW GUARD FRAME 1404 P05011404 WIDE BLADE GUARD 1405 P05011405 NARROW GUARD COVER 1406 P05011406 ROLLER BRACKET 1407 P05011407 ROLLER 1408 P05011408 AXLE 1409 PR03M EXT RETAINING RING 12MM 1410 PS...

Page 13: ...zly Trusted Proven and a Great Value OR SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly Is The Industry Leader Call Today For A FREE Full Color Catalog ...

Page 14: ...4 PRINTED IN USA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED IF YOU OWN AN EARLIER VERSION OF THE MACHINE THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES PRE VIOUS ...

Page 15: ...als are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially des...

Page 16: ...ECTION 5 SET UP 17 About this Section 17 Unpacking 17 Piece Inventory 17 Hardware Recognition Chart 20 Clean Up 21 Site Considerations 21 Moving Placing Saw Base Unit 22 Setting Up Control Panel 23 Table Installation 23 Installing Blade Guard 26 Installing Extension Tables 27 Rip Fence 29 Crosscut Table 30 Miter Fence 32 Power Cord 33 Test Run 33 Sliding Table Parallel Adjustment 34 Fence Scale Al...

Page 17: ... Log 51 SECTION 8 SERVICE ADJUSTMENTS 52 About Service 52 Replacing Belts 52 Calibrating Blade Tilt 53 Adjusting Riving Knife Alignment 54 SECTION 9 REFERENCE INFO 55 Aftermarket Accessories 55 Parts Breakdown and Parts Lists 58 Troubleshooting 84 Wiring Diagrams 85 Warranty and Returns 88 ...

Page 18: ...ell lighted For Your Own Safety Read Instruction Manual Before Operating this Equipment Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury...

Page 19: ...s The use of improper accessories may cause risk of injury 16 REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OFF position before recon necting 17 MANY WOODWORKING TOOLS CAN KICKBACK THE WORKPIECE tow...

Page 20: ...ppens when the workpiece is thrown towards the operator at a high rate of speed Until you have a clear under standing of kickback and how it occurs DO NOT operate this table saw 3 WORKPIECE CONTROL Make sure the workpiece is placed in a stable position on the table and is either supported by the rip fence or the crosscut table during cutting operations 4 PUSH STICK Always use a push stick when rip...

Page 21: ...t ing in kickback is greatly increased Even if you know how to prevent kickback it may still happen Here are some tips to reduce the likelihood of injury if kickback DOES occur Stand to the side of the blade during every cut If a kickback does occur the thrown workpiece usually travels directly in front of the blade Always wear safety glasses or a face shield In the event of a kickback your eyes a...

Page 22: ...g a cutting operation Kickback An event in which the workpiece is propelled back towards the operator at a high rate of speed Parallel Being an equal distance apart at every point along two given lines or planes i e the rip fence face is parallel to the face of the saw blade Non Through Cut A sawing operation that requires the removal of the blade guard and riving knife Dado and rabbet cuts are co...

Page 23: ...e have excellent regional service departments at your disposal should the need arise If you have any service questions or parts requests please call or write to us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com The specifications drawings and photographs il...

Page 24: ...age Draw The Model G0501 has a 10 HP main motor and a 1 HP scoring motor that will draw the following amps at 220V 3 phase Arbor Motor 25 Amps Scoring Motor 3 Amps Circuit Breaker Requirements Install the machine on a dedicated circuit to reduce the possibility of overloading the circuit and tripping the circuit breaker If the circuit breaker trips and the circuit is of the correct load capacity h...

Page 25: ...nstructions on page 12 and fol low the circuit requirements on this page Amperage Draw The Model G0501 has a 10 HP main motor and a 1 HP scoring motor that will draw the following amps at 440V 3 phase Arbor Motor 12 5 Amps Scoring Motor 1 5 Amps Circuit Breaker Requirements Install the machine on a dedicated circuit to reduce the possibility of overloading the circuit and tripping the circuit brea...

Page 26: ...f electric shock Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood or if you are in doubt as to whether the machine is properly grounded Electrocution or fire could result if this machine is not grounded correctly Make sure all electrical cir cuits are grounded before you connect them to the machine DO NOT use the Model G...

Page 27: ...panel and locate the volt age transformer shown in Figure 2 Rewiring to 440V Figure 2 Inside view of the control panel 0 220 340 440 480 Voltage Transformer Figure 3 Wire removed at 220V location and connected to 440V location 3 At the voltage transformer remove the wire that leads to the 220 terminal and connect that wire to the 440 terminal see Figure 3 4 Remove the main motor overload relay RH ...

Page 28: ...bination of digital and push button con trols for operating the many features of the saw 6 Sliding Table Conveniently glides the workpiece through the blade with effortless precision and ease 7 Rip Fence Fully adjustable with micro adjustments Fence face can be positioned for standard cutting operations or in the lower position for blade guard clearance dur ing narrow ripping operations 8 Riving K...

Page 29: ...rforms the cutting opera tions 14 Scoring Blade Small cutting blade that rotates opposite the main saw blade The blade scores the workpiece before the actu al cutting operation is performed thus pre venting tear out in laminate materials The scoring blade is adjustable forward and backward up and down and in thickness of kerf 9 10 11 12 13 14 12 Rip Fence Scale Allows precise measure ment of rip c...

Page 30: ...ngle has been entered K Key Manually increases the angle of the saw blades in increments of 0 1 A N M L K I J B H G C D E F O P Q T R S L Key Manually decreases the angle of the saw blades in increments of 0 1 M Set Key Used to set blade angles entered into the keypad Also used for calibration N Digital Display Displays the current angle of the saw blades O SCORING BLADE UP Key Raises the height o...

Page 31: ...with the micro adjustment knob Figure 9 Rip fence controls Blade Guard Controls A B D C Figure 10 Blade guard controls A B C A Height Adjustment Locking Lever Secures the blade guard in the desired verti cal position by clamping the dovetail slide B Leveling Adjustment Locking Lever Allows the blade guard to be adjusted hori zontally to level the blade guard with the table or workpiece C Mechanica...

Page 32: ...d Screws 4 M6 1 0 x 30 The Model G0501 is shipped from the manufac turer in a carefully built crate If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you a...

Page 33: ...igure 13 Extension tables and braces Figure 14 Rip fence components and push stick In the event that any non proprietary parts are missing e g nuts or washers we would be glad to replace them or for the sake of expediency replacements can be obtained at your local hard ware store ...

Page 34: ...G0501 Sliding Table Saw 19 Figure 17 Sliding table Figure 15 Crosscut fence components Figure 16 Toolbox inventory ...

Page 35: ... 20 G0501 Sliding Table Saw Hardware Recognition Chart ...

Page 36: ...orrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum performance from your machine make sure you clean all moving parts or sliding contact surfaces that are coated Avoid chlo rine based solvents as they may damage painted surfaces should they co...

Page 37: ...ion place safety blocks under the frame and thread the four foot studs into the frame at least half of their length 6 Remove the safety blocks and lower the saw onto the feet as shown in Figure 20 and remove the forklift straps The Model G0501 is a heavy machine that weighs approximately 2300 lbs Serious per sonal injury may occur if safe moving methods are not followed To be safe you will need as...

Page 38: ...23 Control panel correctly set up Figure 22 Control panel face and side cap screws To set up the control panel 1 Using a 6mm hex wrench remove the red control panel shipping brace shown in Figure 21 2 Remove the three cap screws on the face of the control panel to open the cover 3 Remove the three cap screws and nuts from the inside left edge of the control panel Figure 22 4 Swing the control pane...

Page 39: ...is still in its crate pen cil a light mark on the front of the table that references the middle mounting hole Note This step will save time when positioning the sliding table on the base unit 5 Now locate the middle attachment hole on the base unit where you removed the large cap screws in step 2 and pencil a light align ment mark on the front of the machine base unit 6 Use at least four strong pe...

Page 40: ...ort opening and stick your finger in the attachment hole Have your third assistant use the scale bar to push or pull the middle attachment block so that you can align it with your finger 11 Once aligned thread one of the large cap screws from the base into the attachment block but DO NOT completely tighten with the hex wrench until instructed later in this manual 12 Remove the two access panels fr...

Page 41: ...talled Figure 33 Pivot bolt Figure 32 Vertical support installed 3 Unthread the eight bolts from the upper sup port arm 4 Position the upper support arm over the holes in the lower support arm and secure it with the bolts removed in step 3 Figure 32 6 Position the pivoting swing arm over the saw table Figure 34 and secure it with four M10 1 5 x 25 bolts lock washers and flat washers Note Get assis...

Page 42: ...ed during installation Figure 34 Pivoting swing arm installed on supports Figure 35 Clear blade shield installed Figure 36 Large extension table and braces Figure 37 Small extension table and braces 7 Remove the four cap screws under the blade guard and one cap screw at the front 8 Position the clear blade shield guide holes under the blade guard arm Figure 35 and secure it with the cap screws rem...

Page 43: ...four cap screws from the cabinet 9 With the help of at least two assistants install and level the large extension table in the same manner as the small extension table using the hardware removed in step 8 Figure 41 shows the large extension table installed correctly 3 Position the small extension table over the holes on the cast iron table and secure it with the three cap screws that you removed i...

Page 44: ...1 0 x 30 flathead cap screws from the packing inventory 5 Slide the rip fence clamping assembly onto the end of the fence rail Figure 43 Note The fence clamping assembly will not slide onto the rail if the clamping lever is in the locked position To install the rip fence 1 Locate the fence rail and remove the last nut and washer from each threaded mounting post 2 Position the three rail bolts in t...

Page 45: ...able brace away from the table saw base Note A magnet holds the support against the base A strong pull is necessary to free the support 2 Position the brace perpendicular to the long edge of the sliding table 3 One end of the crosscut table has a clamp ing assembly designed to attach to the bar on the sliding table The two cap screws Figure 46 located under the clamp need to be backed out far enou...

Page 46: ...e table extension 6 Loosen the hold down assemblies that secure each of the cross supports 7 Slide the cross supports into position and secure them by tightening the hold down assemblies 8 Place the crosscut fence on the crosscut table so that the locating pins fit inside the guide holes 10 Install the flip stop units in the crosscut fence by unlocking the extension piece and align ing the clamp b...

Page 47: ...hown in Figure 51 Figure 51 Miter fence components aligned for installation of miter fence Fixed Bolt Clamp Plate Figure 52 Miter fence set to 45 mark on the miter gauge scale 3 Thread the fixed bolt into the fixed block The miter fence should now slide up and down the angle range freely 4 Position the fence at the desired angle and use the clamp plate ratcheting handle to lock the fence in place ...

Page 48: ... direction then disconnect the power and switch the power wires at the circuit breaker in the electrical box If any problems occur press the EMG STOP button Investigate and correct the problem before operating the machine further If you need help refer to the trou bleshooting section in the back of this manual or contact our service department at 570 546 9663 The remaining adjustments in this sect...

Page 49: ...l panel 90 with the cast iron table 2 Raise the main blade up as far as it will go 3 Disconnect the saw from the power source 4 Mark the center of the blade with a felt tip pen This will allow you to take your mea surements from the exact same place on the blade 5 Move the sliding table all the way to one end and using a precision ruler measure the gap between the edge of the table and your mark o...

Page 50: ...e main blade up as far as it will go 3 Disconnect the saw from the power source 4 Remove the stop bolt shown in Figure 56 Figure 56 Rip fence stop bolts Figure 58 Rip fence scale lock knob 5 Move the rip fence all the way against the blade as shown in Figure 57 7 Move the fence away from the blade and re install the stop bolt that was removed in step 4 Figure 57 Rip fence aligned with blade 6 Loos...

Page 51: ...ort locat ed under the saw table Figure 59 Figure 59 5 dust port location Figure 60 2 dust port location 2 Run the 5 hose to your dust collection sys tem 4 Run the 2 hose along the braces on the back of the blade guard swing arm to your dust collection system Make sure to leave extra slack in the dust hose near swing arm pivot points 3 Connect a 2 dust hose to the port located above the blade guar...

Page 52: ... are intended to supplement Section 2 Safety But remember no safety list can be comprehensive of every situation The operator is ultimately responsible for their own safety as well as the safety of bystanders Every cutting operation is uniquely different and may require safety equip ment or safety procedures not mentioned in this manual Please follow these tips EVERY time you use your saw Stand to...

Page 53: ...rs then open the motor cabi net door 3 Move the belt tension handle Figure 61 down to loosen the V belt Changing Blade Speeds Figure 61 Belt tension release handle The blade can be tilted anywhere from 0 to 45 To change the blade tilt 1 Turn the main power switch ON 2 Rotate the red EMERGENCY STOP button until it springs up 3 Press SET on the keypad 4 Type in your desired blade tilt For example If...

Page 54: ... the blade tilt to 0 on the control panel blade 90 to table and raise the main blade and scoring blade set up as far as they will go 2 Remove the stop bolt from the rip fence and move the rip fence against the main blade or scoring blade as shown in Figure 64 Aligning Scoring Blade Set 4 Position the V belt in one of the pulley loca tions illustrated in Figure 62 depending on your desired blade sp...

Page 55: ...orkpiece to be ripped To use the sliding table read the instruc tions titled Rip cutting with the sliding table To use the machine as a traditional table saw skip ahead to Rip cutting using the traditional table saw technique Rip cutting with the sliding table 1 Mount the crosscut table to the sliding table 2 Slide and secure the crosscut table to the end of the sliding table opposite the sliding ...

Page 56: ...sired width of cut 4 Slide the leading end of the rip fence so it is even with the center of the main saw blade as shown in Figure 68 Note This tech nique allows the finished cut off piece to fall away from the blade when the cutting opera tion is complete therefore reducing the pos sibility of kickback and preventing the trailing corner of the workpiece from being nicked by the back edge of the b...

Page 57: ...ing smaller panels then skip ahead to Crosscutting smaller panels If you will be crosscutting workpieces using the rip fence as a cut off gauge then skip ahead to Crosscutting using the rip fence as a cut off gauge Figure 70 Crosscutting smaller panels Figure 69 Crosscutting full size panel With the crosscut fence mounted in the forward position Figure 69 the Model G0501 has the capability of cros...

Page 58: ... it in place Note First drop the crosscut fence into the outside edge guide pin hole then drop the other end into the guide pin hole closest to the sliding table 3 Set either flip stop to the desired width of cut Note If the workpiece extends to the left of the saw blade more than 66 then the cross cut fence slide needs to be extended 4 Position the blade guard to the correct height for your workp...

Page 59: ...re 74 Example of miter cutting operation for a cut length less than 45 Figure 75 Example of miter cutting operation for a cut length over 45 The miter fence allows miter cuts from 30 through 135 on boards ranging in length from 91 2 through 861 2 The table mounted miter scale has a resolution of 1 2 Either end of the flip stop slide can be slid into the end of the miter fence to accommodate cut of...

Page 60: ...he miter fence scale Clamp Plate Ratcheting Handle Figure 78 Miter fence slide installation for cut lengths between 91 2 and 45 4 Position the flip stop according to the length of the workpiece you want to cut off to the left of the blade If the desired cut off length to the left of the blade is between 91 2 and 45 then the flip stop end of the slide bar needs to be slid into the main miter fence ...

Page 61: ...ize of blade you install To change main blade 1 Move the blade tilt to 0 on the control panel blade 90 to table 2 Disconnect the saw from the power source 3 Move the sliding table all the way to the left and push the release knob to expose the internal blade guard that covers the blades and riving knife as shown in Figure 80 Changing Main Blade Figure 80 Blade assembly exposed 4 Pull the blade gua...

Page 62: ... the correct riving knife 8 Remove the arbor flange and the old main blade 9 Install the new main blade replace the arbor flange and nut and tighten the arbor nut to secure the main blade If you changed blade diameter sizes dur ing this procedure now is the time to change riving knifes To do this follow the instructions titled Changing Riving Knives in this manual If the kerf thickness is differen...

Page 63: ...e Note For a quick gauge use the 3mm hex wrench to find the correct spac ing between the blade and the riving knife as shown in Figure 85 Figure 85 Checking riving knife distance from blade tip with 3mm hex wrench Figure 84 Center bolt in mounting assembly 9 Tighten the center bolt to secure the riving knife in position 10 Move the internal blade guard from step 4 back to its original position and...

Page 64: ...remove the arbor nut and flange as shown in Figure 89 turn counter clockwise 7 Remove the scoring blade set and replace with a new set that is stacked to the same kerf thickness as the main blade 8 Install the flange and arbor nut and tighten the arbor nut in the reverse order of step 5 9 Move the orange blade guard back into its original position next to the blades and move the sliding table to i...

Page 65: ...do this may result in serious personal injury The bearings are sealed and pre lubricated and require no lubrication during their usable life However your saw components will operate at their best if the bearing surfaces are kept clean this is especially important for the trunnion bear ings Bearings Cleaning the Model G0501 is relatively easy Vacuum excess wood chips and sawdust and wipe off the re...

Page 66: ...G0501 Sliding Table Saw 51 Maintenance Performed Approximate Hours Of Use Maintenance Log Date ...

Page 67: ... and replace it with a new belt 6 Move the belt tension handle up to tighten the V belt 7 Close and secure the motor cabinet door This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine This section is provided for your convenience it is not a substitute for the Grizzly Service Department If any...

Page 68: ...tall a new belt in the center of the pulleys 6 Let the jack down so the weight of the motor tensions the belt 7 Remove the jack and wood blocks and close the motor cabinet door The blade tilt is calibrated at the factory but can be adjusted if it changes during the life of the machine To calibrate the blade tilt 1 Move the blade tilt to 0 on the control panel blade 90 to table and raise the main b...

Page 69: ...ull the blade guard away from the riving knife to expose the mounting assembly as shown in Figure 92 The internal blade guard is held in place with a magnet Adjusting Riving Knife Alignment Figure 92 Riving knife securing bolt Figure 93 Adjusting riving knife alignment 5 Loosen the securing bolt on the riving knife mounting plate 6 Place the rip fence across the carbide teeth of the main blade and...

Page 70: ... Measure the test piece diagonally from cor ner to corner at all four corners as shown in Figure 94 If both measurements are not within 1 16 then the crosscut fence needs to be adjusted Proceed to step 6 If both measurements are within 1 16 then you are finished with this procedure Squaring Crosscut Fence to Blade Figure 95 Crosscut fence adjustment mechanism fence removed for clarity 1 2 1 3 4 Te...

Page 71: ...elp you If you have any comments regarding this manual please write to Grizzly at the address below Grizzly Industrial Inc C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 We recommend you keep a copy of our current catalog for complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need ge...

Page 72: ...de Tilt 0 45 Table w Rip Fence Max Cutting Width 511 4 Sliding Table w Cross Fence Max Cutting Width 118 Sliding Table w Cross Fence Max Cutting Length 1101 4 Miter Fence Cutting Width at 45 59 Construction Sliding Table Aluminum Machine Frame Steel Fence Single Lever Locking Extruded Aluminum Sides Rails Chromed Steel Trunnions Cast Iron Spindle Bearings Sealed and Lubricated Ball Bearings Main M...

Page 73: ... Ball Bearings Power Transfer Belt Drive Switch Magnetic w Thermal Overload Protection Features Saw Blade Guard w 2 Dust Port 5 Main Dust Port Digital Control Panel Riving Knife Alignment is Adjustable Electronic Scoring Knife Alignment Controls 12 and 14 Riving Knifes Included Adjustable Scoring Knife Kerf Clear Blade Guard w Rollers Specifications while deemed accurate are not guaranteed ...

Page 74: ...all 800 523 4777 Fax 800 438 5901 SLIDING TABLE SAW CAPACITIES Ripping Width Miter Cut 90º push cut Miter Cut 45º Miter Cut 45º push cut Cross Cut fence not extended Miter Cut 45º push cut fence not extended Miter Cut 45º fence not extended Cross Cut NO CAPACITY NO CAPACITY ...

Page 75: ...le Saw 101 103 104 105 102 109 103 102 108 103 102 107 106 110 111 112 114 115 116 117 118 121 113 120 119 122 123 124 110 125 126 128 105 127 112 129 141 150 149 148 147 144 146 145 142 143 151 G0501 Machine Frame Assembly ...

Page 76: ...PREWIRED 220V LABEL 150 P05010150 STRAIN RELIEF 151 P05010151 MAIN POWER SWITCH 101 P05010001 MACHINE FRAME 102 PN13M HEX NUT M16 2 0 103 PW08M FLAT WASHER 16MM 104 PB111M HEX BOLT M10 1 5 X 120 105 PN02M HEX NUT M10 1 5 106 P05010006 PRESSURE PIECE 107 P05010007 LEVELING STUD 108 PSB104M CAP SCREW M16 2 0 X 65 109 P05010009 MAGNETIC SCREW 110 P05010010 LIMIT SWITCH 111 PSB01M CAP SCREW M6 1 0 X 1...

Page 77: ... 207 209 210 208 211 204 205 212 209 208 210 214 213 215 237 236 218 217 219 220 216 221 222 204 223 225 216 226 227 229 204 210 208 209 230 205 211 204 232 231 233 228 205 224 235 234 204 205 205 222 204 217 239 238 240 241 243 242 G0501 Chip Channel Assembly ...

Page 78: ...EX NUT M6 1 0 241 P05010241 MAIN DIRECTION LABEL 242 P05010242 SCORING DIRECTION LABEL 243 P05010243 DANGER GUARD LABEL 201 P05010201 MAGNETIC SCREW 202 P05010202 CHIP CHANNEL 203 PB03M HEX BOLT M8 1 25 X 16 204 PLW04M LOCK WASHER 8MM 205 PW01M FLAT WASHER 8MM 206 P05010206 LEVER 207 PSB11M CAP SCREW M8 1 25 X 16 208 P05010208 CAM 209 P6202 BALL BEARING 6202 210 PR05M EXT RETAINING RING 15MM 211 P...

Page 79: ... 64 G0501 Sliding Table Saw 315 316 314 321 323 324 322 317 316 304 304 309 318 320 319 304 313 304 313 312 305 304 311 310 309 307 308 303 302 301 304 305 306 G0501 Saw Blade Adjustment Assembly ...

Page 80: ...ING 12MM 321 PSB31M CAP SCREW M8 1 25 X 25 322 PLW04M LOCK WASHER 8MM 323 PW01M FLAT WASHER 8MM 324 P05010324 U PROFILE 301 PSB64M CAP SCREW M10 1 5 X 25 302 PLW06M LOCK WASHER 10MM 303 P05010303 MOUNTING 304 PW10M FLAT WASHER 14MM 305 PN09M HEX NUT M12 1 75 306 P05010306 LINEAR ACTUATOR 307 P05010307 MOUNTING 308 PW06M FLAT WASHER 12MM 309 PLW05M LOCK WASHER 12MM 310 P05010310 CAP SCREW M12 1 75 ...

Page 81: ...426 425 424 423 449 448 446 447 446 425 430 431 432 433 434 435 436 437 402 401 438 439 412 441 440 442 436 435 444 410 425 402 410 443 451 450 452 453 454 455 456 457 458 459 460 461 463 462 412 468 469 470 467 466 465 464 472 479 420 427 488 420 473 474 475 476 477 478 480 482 483 484 485 486 487 489 427 481 445 471 G0501 Main Saw Assemblies ...

Page 82: ...DIATE DISC 486 P05010486 FRONT FLANGE 487 P05010487 ARBOR NUT M25 2 0 488 P05010488 BUSHING 489 PB09M HEX BOLT M8 1 25 X 20 401 PSB64M CAP SCREW M10 1 5 X 25 402 PLW06M LOCK WASHER 10MM 403 P05010403 BRACKET 404 P05010404 SAW ROCKER 405 P05010405 EYE BOLT M12 1 75 406 PN09M HEX NUT M12 1 75 407 P05010407 TUBE 408 P05010408 STEP SWITCH 409 PB70M HEX BOLT M10 1 5 X 16 410 PW04M FLAT WASHER 10MM 411 ...

Page 83: ...509 510 511 509 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 563 528 529 530 529 528 563 531 532 531 562 535 534 533 550 551 550 553 554 555 552 556 557 557 558 559 522 521 520 553 533 534 560 519 561 560 534 533 549 542 543 536 537 538 539 540 541 548 547 546 545 534 544 ...

Page 84: ...7 P8124039 O RING P12 558 P05010558 SPACER 559 P05010559 ADJUSTMENT SPINDLE 560 PSS68M SET SCREW M12 1 75 X 40 561 P05010561 DC MOTOR PLATE 562 P05010562 CONNECTOR 501 PN32M HEX NUT M14 2 0 502 P05010502 FRONT FLANGE 503 P05010503 INNER RING 504 P05010504 REAR FLANGE 505 PSB01M CAP SCREW M6 1 0 X 16 506 P05010506 BEARING COVER 507 P05010507 SHAFT 508 PK81M KEY 6 X 6 X 12 509 P6204 BALL BEARING 620...

Page 85: ... G0501 Sliding Table Saw G0501 Swinging Arm Assembly 608 610 611 609 608 607 603 602 603 605 606 604 602 624 628 625 626 627 626 622 625 623 622 619 616 618 617 621 620 608 614 613 615 612 608 613 601 629 ...

Page 86: ...0 625 PR05M EXT RETAINING RING 15MM 626 P6202 BALL BEARING 6202 627 P05010627 GUIDE ROLLER 628 P05010628 AXIS 629 P05010629 SWINGING ARM 601 P05010601 CLEANING BRUSH 602 PSB04M CAP SCREW M6 1 0 X 10 603 PW03M FLAT WASHER 6MM 604 PW02M FLAT WASHER 5MM 605 PHTEK23 TAP SCREW 10 X 1 2 606 P05010606 BRUSH COVER 607 P05010607 STOP 608 PN28M HEX NUT M20 2 5 609 P05010609 TELESCOPING TUBE 610 P05010610 SU...

Page 87: ... Ha Y c IVWaZ HVl 3LIDING 4ABLE AND ITER ENCE SSEMBLIES ...

Page 88: ... 8A6BE C A K G EL B A6I L6H G BB E I 7AD8 E B I G C8 E B A6I 9 H8G B M EH B E AE 9 H8G B M EAC B AD8 CJI B E B I G C8 76G E 8A 6C C 7GJH E C9 HIDE EC B M CJI B E7 B M 7DAI B M E EGDI 8I DC 86E EH7 B 86E H8G L B M E HA 9 C I67A EAL B AD8 L6H G BB E C9 HIDE E 6C9A EC B M CJI B EAL B AD8 L6H G BB EL B A6I L6H G BB EG B MI G I6 C C G C BB E 76AA 7 6G C E EA6HI 8 GDAA G E 86B E7 B M 7DAI B M EH7 B 86E ...

Page 89: ...cut Table 805 803 804 809 808 802 801 806 807 811 810 812 816 815 814 813 817 814 816 815 819 818 817 821 832 836 835 834 833 841 827 826 825 818 828 830 831 818 827 830 829 828 826 825 824 822 823 818 811 839 837 838 840 821 820 818 819 818 ...

Page 90: ...8 P05010838 ECCENTRIC SHAFT 839 P05010839 LEVER STUD 840 P05010840 ROUND KNOB FEM 3 8 16 841 P05010841 KNOB BOLT M8 1 25 X 50 801 P05010801 SQUARE PLUG 802 P05010802 LONG CROSS SUPPORT 803 P05010803 SHORT CROSS SUPPORT 804 P05010804 SQUARE PLUG 805 P05010805 FIXED PIECE 806 P05010806 GUIDE FENCE 807 PFH24M FLAT HD SCR M10 1 5 X 35 808 P05010808 SQUARE LOCK 809 PR02M EXT RETAINING RING 14MM 810 P05...

Page 91: ...4 993 992 991 993 994 992 991 907 906 908 909 911 910 905 913 912 914 915 917 916 918 919 920 921 922 923 922 921 918 919 917 916 920 924 925 926 927 931 930 929 928 932 933 934 930 912 935 906 911 936 937 904 903 902 901 938 939 908 941 936 940 942 911 ...

Page 92: ...05010938 FLIP STOP 939 PSS01M SET SCREW M6 1 0 X 10 940 P05010940 AXIS 941 P05010941 MAGNIFIER 942 P05010942 T NUT BLOCK 901 P05010901 HELICAL PRESSURE SPRING 902 P05010902 CLAMPING PIECE 903 P05010903 SPACER 904 P05010904 STAR KNOB FEMALE M8 1 25 905 P05010905 STOP RAIL TUBE 906 PSB106M CAP SCREW M8 1 25 X 90 907 P05010907 SUPPORT 908 PFH25M FLAT HD SCR M4 7 X 12 909 P05010909 MAGNIFIER 910 P0501...

Page 93: ...Assemblies 1001 1002 1014 1015 1011 1012 1012 1011 1013 1004 1003 1005 1006 1006 1004 1007 1008 1010 1009 1021 1022 1007 1020 1019 1016 1017 1018 1016 1017 1018 1023 1015 1024 1031 1033 1034 1032 1042 1035 1040 1039 1037 1038 1036 1041 1037 1038 1039 ...

Page 94: ...W03M LOCK WASHER 6MM 1039 PSB01M CAP SCREW M6 1 0 X 16 1040 PN01M HEX NUT M6 1 0 1041 PSB06M CAP SCREW M6 1 0 X 25 1042 PSB13M CAP SCREW M8 1 25 X 30 1001 P05011001 EXTENSION TABLE 1002 P05011002 MAIN TABLE 1003 P05011003 SCALE 1004 PFH26M FLAT HD SCR M6 1 0 X 30 1005 P05011005 SCALE BRACKET 1006 PSB48M CAP SCREW M6 1 0 X 35 1007 PN01M HEX NUT M6 1 0 1008 P05011008 ROLL PIN 6 x 34 1009 PSB01M CAP ...

Page 95: ...ssembly 1101 1102 1103 1104 1105 1106 1107 1108 1109 1111 1110 1112 1113 1126 1141 1127 1128 1114 1115 1116 1117 1119 1120 1122 1120 1121 1123 1125 1124 1115 1114 1131 1130 1129 1112 1111 1133 1135 1134 1132 1140 1118 1118 1119 1139 1138 1137 1136 ...

Page 96: ...R M6 1 0 X 20 1138 P05011138 CLAMPING STRIP 1139 P05011139 CLAMP 1140 PB107M HEX BOLT M5 8 X 12 1141 PW13M FLAT WASHER 20MM 1101 PB15M HEX BOLT M8 1 25 X 40 1102 PW01M FLAT WASHER 8MM 1103 P05011103 CAM 1104 P05011104 PLASTIC ROLLER 1105 P6002 BALL BEARING 6002 1106 PR37M EXT RETAINING RING 32MM 1107 PW01M FLAT WASHER 8MM 1108 PLW04M LOCK WASHER 8MM 1109 P05011109 TOP SECTION 1110 P05011110 CAM 11...

Page 97: ... 1258 1256 1228 1226 1224 1255 1209 1225 1210 1202 1241 1242 1229 1230 1243 1229 1230 1245 1247 1203 1254 1253 1227 1226 1221 1220 1251 1252 1250 1248 1246 1249 1229 1230 1231 1230 1229 1232 1222 1235 1234 1209 1208 1210 1238 1234 1233 1237 1236 1239 1216 1208 1210 1209 1238 1239 1237 1240 1220 1217 1222 1217 1271 1272 1222 1273 1276 1275 1264 1274 1222 1273 1222 1273 1273 1222 1202 1266 1250 1267...

Page 98: ...LE SAW LABEL 1280 PLABEL 11 SAFETY GLASSES LABEL 1281 P05011281 BLADE KNIFE GUARD LABEL 1201 P05011201 SUPPORT ARM 1202 PN03M HEX NUT M8 1 25 1203 PLW04M LOCK WASHER 8MM 1204 PSB40M CAP SCREW M8 1 25 X 35 1205 PW01M FLAT WASHER 8MM 1206 P05011206 STOP 1207 PB20M HEX BOLT M8 1 25 X 35 1208 PB32M HEX BOLT M10 1 5 X 25 1209 PLW06M LOCK WASHER 10MM 1210 PW04M FLAT WASHER 10MM 1211 P05011211 SUPPORT AR...

Page 99: ...ng Table Saw G0501 Electrical Panel Components 1320 1301 1304 1302 1303 1306 1305 1305 1304 1308 1307 1307 1309 1310 1311 1312 1313 1314 1316 1315 1317 1309 1309 1309 1309 1309 1309 1309 1309 1310 1310 1310 1319 1318 ...

Page 100: ... X 4 1319 P05011319 TERMINAL STRIP 1 X 35 1320 P05011320 CONTROL PANEL FACE 1321 P05011321 440V CONVERSION KIT 2 RELAYS 1301 P05011301 DIGITAL CONTROL DISPLAY DP 525 1302 P05011302 ARBOR R P M DISPLAY 1303 P05011303 BUTTON I C PLATE 1304 P05011304 ON BUTTON JC01 250VAC6A 4P 1305 P05011305 OFF BUTTON JC01 250VAC6A 2P 1306 P05011306 E STOP BUTTON 250VAC6A 2P 1307 P05011307 COMMUTATOR KBPC2506 1308 P...

Page 101: ...res or circuits too long 2 Increase wire sizes or reduce length of wire motor terminals 3 General overloading of power 3 Request a power check from the power company company facilities Motor overheats 1 Motor overloaded 1 Reduce load on motor 2 Air circulation through the motor 2 Clean out motor to provide normal air circulation restricted Motor stalls resulting in blown 1 Short circuit in motor o...

Page 102: ...de kerf thickness does not match that of the main blade 1 The blade tilt has not been calibrated or is out of adjustment 1 The nut on the adjustment stud is posi tioned too high up on the stud 1 Adjust the fence cam bolt as described on page 30 steps 8 10 2 Adjust the extension table as described on page 28 steps 2 7 1 Adjust the sliding table to be parallel with the blade as described on page 34 ...

Page 103: ...VOLTAGE 220V VOLTAGE 440V HIGHER VOLTAGE 440V HIGHER 1Hp Scoring Motor 8 2 5 1 7 4 3 9 6 5 8 2 1 7 4 3 9 6 Black Green White Red Motor Wiring Diagram 2 2 3 B A 42 13 4 16 4 H3 H3 H5 H5 H6 A6 H6 A6 H4 A5 A4 H4 A5 A4 23 23 0V 0V 42 A3 41 42 A3 41 12V 35 36 12V 36 35 33 34 29 30 34 33 30 29 27 28 25 27 28 25 13 13 21 16 19 19 21 16 10 6 7 10 7 6 4 4 4 5 4 4 4 2 3 3 2 E 5 Encoder 4 4 7 10 23 25 21 19 ...

Page 104: ... 10V 0V 24V 220V 0V 10V 0V 0V 24V 0V 220V R5 F F 5 CN 25 M1 32 U V W 32 31 R S T 5 41 CN 11 31 W V 6 M2 2 32 R S T 6 5 U 9 CN 11 CN 11 10 7 12 M3a M3b 2 11 8 2 M4b CN 11 M4a CN 11 15 18 16 2 13 2 17 14 H3 A4 H4 A5 H5 A6 H6 H6 A6 A4 A5 H5 H4 A3 34 34 35 36 12V 0V 41 42 A3 H3 42 41 36 35 16 19 19 21 23 25 27 28 29 30 33 27 33 30 28 29 21 25 23 16 7 6 5 4 4 4 3 2 10 13 7 10 13 6 4 4 4 3 2 R E S T 2 2...

Page 105: ... be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outsid...

Page 106: ..._____________________________ 2 Which of the following magazines do you subscribe to ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics _...

Page 107: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

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