Grizzly G0449, Owner'S Manual

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Table of Contents
INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
G0449 Machine Data Sheet .......................... 3
G0450 Machine Data Sheet .......................... 5
Identification ................................................... 7
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Drum Sanders ............ 10
SECTION 2: POWER SUPPLY ...................... 11
480V Conversion ......................................... 13
SECTION 3: SETUP ....................................... 14
Needed for Setup ......................................... 14
Unpacking .................................................... 14
Inventory ...................................................... 15
Site Considerations ...................................... 15
Assembly ..................................................... 16
Placing Sander............................................. 17
Mounting to Floor ......................................... 18
Dust Collection ............................................. 18
Power Connection........................................ 19
Gear Oil Check ............................................ 20
Test Run ...................................................... 20
Recommended Adjustments ........................ 22
SECTION 4: OPERATIONS ........................... 23
Basic Controls .............................................. 23
Operation Overview ..................................... 24
Stock Inspection and Requirements ............ 25
Depth of Cut ................................................. 26
Variable Speed ............................................ 26
Using the Amp Draw Meter ......................... 27
Sanding ........................................................ 27
Sanding Tips ................................................ 28
Choosing Sandpaper ................................... 28
Paper Replacement ..................................... 29
SECTION 5: ACCESSORIES ......................... 30
SECTION 6: MAINTENANCE ......................... 31
Schedule ...................................................... 31
Cleaning ....................................................... 31
Lubrication ................................................... 31
SECTION 7: SERVICE ................................... 33
Troubleshooting ........................................... 33
Gauge Blocks............................................... 36
V-Belt Service .............................................. 36
Bearing Replacement .................................. 38
Conveyor Tensioning & Tracking................. 40
Drum Adjustments ....................................... 41
Pressure Roller Height ................................. 46
Scale Pointer Calibration ............................. 47
Dust Scoops................................................. 47
Table Lift Screws ......................................... 48
Conveyor Belt Replacement ........................ 49
SECTION 8: WIRING ...................................... 52
Wiring Safety Instructions ............................ 52
G0449/G0450 Wiring Overview ................... 53
G0449 Junction Box .................................... 54
G0450 Junction Box .................................... 54
G0449/G0450 Control Panel ....................... 55
G0449 Electrical Box 240V .......................... 56
G0449 Electrical Box Wiring 240V .............. 57
G0449 Sanding & Feed Motors ................... 58
G0450 Electrical Box 240V .......................... 59
G0450 Electrical Box Wiring 240V .............. 60
G0450 Electrical Box 480V .......................... 61
G0450 Electrical Box Wiring 480V .............. 62
G0450 Sanding Drum Motor ........................ 63
G0450 Feed Motor ....................................... 64
SECTION 9: PARTS ....................................... 65
Frame ........................................................... 65
Conveyor ...................................................... 68
Roller & Drum .............................................. 70
Micro-Adjust ................................................. 71
Electrical ...................................................... 72
Label Placement .......................................... 74
WARRANTY AND RETURNS ........................ 77