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Grindmaster Cecilware PrecisionBrew PBC-2A2, Operator'S Manual

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Grindmaster Cecilware PrecisionBrew PBC-2A2 Operator'S Manual Download Page 34

34

Grindmaster

®

Coffee Brewers

Parts Diagram and List (continued)

230-00242 3kW Tank assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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230-00243 2.5kW Tank assembly (British only)

Summary of Contents for PrecisionBrew PBC-2A2

Page 1: ...gramming 11 Cleaning 13 Maintenance 14 Special Control Functions 15 Troubleshooting Guide 16 Thermistor Chart 23 Parts Diagram and List 23 Wiring Diagram 54 Thank you for purchasing this quality brewer For your safety and the safety of others read all warnings and the operator manual before installing or using the product Properly instruct all operators Keep training records For future reference r...

Page 2: ... Only a qualified service technician should perform electrical and mechanical adjustments or repairs Electrically ground the chassis Never use the ground conductor as a neutral This could cause electrocution Dangerous electric voltages are present near adjustable components All adjustments should be performed by qualified service personnel only For your safety and the safety of others read all warni...

Page 3: ...uring or transporting coffee Accidental spills may result in severe burns Hot liquids and surfaces are present in this equipment To avoid burns use caution when cleaning Rinse hot parts with cold water before cleaning Use gloves or a heavy cloth when removing hot parts from brewer If brewer is intended for professional use only brewer must be installed in locations where its use and maintenance is...

Page 4: ...th dual independent heating tanks The L1 leg of single phase double brewers is routed through a circuit breaker to prevent the possibility of overloading the branch circuit in the event of both heating elements activate at the same time Recycling information Electrical and electronic equipment EEE contains materials components and substances that may be hazardous and present a risk to human health...

Page 5: ...r better operation and maximum efficiency of the machine During all stages of machine use always respect the current regulations on safety work hygiene and environmental protection It is the user s responsibility to make sure the machine is started and operated only in optimum conditions of safety for people animals and property The manufacturer declines any liability for operations carried out on ...

Page 6: ...f such risks For the Customer s complete information the residual risks remaining on the machine are indicated below such actions are deemed improper and therefore strictly forbidden Residual risk Description of hazardous situation Electrocution Contact with live parts during maintenance operations carried out Additional Notices cont Operator requirements Characteristics of personnel trained for n...

Page 7: ... 1 Inspect unit to see if any damage occurred in shipment 2 Remove the brewer from the packing material and attach its legs 3 Position the brewer on a strong stable and level table or counter at least 5 cm away from walls or other appliances For safe operation the appliance must be placed on a stable horizontal surface in a vertical position 4 With bubble level check to see that the brewer is leve...

Page 8: ...ration of at least 3mm in each pole 3 The brewer is supplied with a power cord for the specified power supply receptacle 4 Use only recommended replacement cord in the event of damage to the supplied cord 5 The cord must be plugged into a receptacle which is rated for the plug supplied NOTICE Double brewers only are provided with dual independent heating tanks The L1 leg of single phase double brew...

Page 9: ...g followed by the left side tank b BREW BASKET NOT DETECTED c BREW BASKET HAS NOT BEEN REMOVED SINCE LAST BREW remove basket empty previously brewed grounds and grind a new batch into brew basket d SERVER NOT IN PLACE place appropriate Server in place under brew basket until presence switch is activated 6 Press the brew arrow on the LCD display for the appropriate brew head and the LCD display wil...

Page 10: ... 5 204 95 6 1000 305 210 2 99 0 203 95 0 1500 457 209 3 98 5 202 94 4 2000 610 208 4 98 0 201 93 9 2500 762 207 5 97 5 200 93 3 3000 914 206 6 97 0 199 92 8 3500 1067 205 7 96 5 199 92 8 4000 1219 204 8 96 0 198 92 2 4500 1372 203 9 95 5 197 91 7 5000 1524 203 95 0 196 91 1 5500 1676 202 94 4 195 90 6 6000 1829 201 1 93 9 194 90 0 6500 1981 200 2 93 4 193 89 4 7000 2134 199 3 92 9 192 88 9 7500 22...

Page 11: ... USB drive must have a type A connection have USB 2 0 capability and a minimal 2 GB of storage space SOFTWARE INFORMATION TRANSFER To upload or download settings recipes or images Select USB icon in the LCD display Default passcode passcode setup Select Passcode icon under Settings on LCD display Programming Backlighting Lighting Color sequences If freshness timer setting is ON Solid Green backlig...

Page 12: ... l u a f e D te a v ti c a e d s g in t t et S e e S d r a d t n a t S o ss C n a P n i dm w e r B ion elect e s iz S ion ct le e s e ecip R e g ssa e m n o i t a c i d n i ce n e s e r p t ke s Ba e g ssa e a m A B 3 0 o t d de S o US i D S i O R W p 4 3 2 1 t l u a f e D s g in t et S e e de o ssc a P w e r l B a ion t Op n io t ia it in ion ct le e s t i c d e z i S r o v a l F r lect e e d S E...

Page 13: ...m soapy water 8 Wash the faucet shank with a bottle brush 9 Clean the warmer and bottom of shuttle surfaces These surfaces must be clean for proper heat transfer 10 Polish the exterior of the brewer with stainless steel cleaner Use the appropriate cleaner for brass copper or vinyl if these optional finishes are provided Cleaning and Sanitizing Vacuum Shuttle and Stand 1 Cleaning and sanitizing lid ...

Page 14: ...t does not twist 5 Replace tank cover ensuring O ring seal is good 6 Replace heater wires Be sure all electrical connections are secure Ensure silicone rubber insulator sleeves are re positioned to protect the heater terminals 7 Replace top cover of brewer and connect power cord to outlet Removing water inlet valve 1 Turn off water supply to inlet valve 2 Disconnect swivel fitting from inlet valve ...

Page 15: ...HHQ QSXW 2XSXW RSHUDWLRQ OLQNV JUHHQ DW LI 2 6ROLG JUHHQ RU RII LQGLFDWHV D PDOIXQFWLRQ KDV RFFXUHG 0DLQ RQWURO RDUG GHVFULSWLRQ WARNING ELECTRICAL AND BURN HAZARD Dangerous voltages and hot surfaces are present inside the machine Maintenance should only be performed by qualified service personnel Models with Jumpers included in harness 343 00195 Jumper configuration schematic Note All Coffee brewer...

Page 16: ...SE SERVICE CHECK SOLUTION Display does not Branch circuit is Check branch circuit Turn on power at branch illuminate disconnected circuit Power switch on back Check power switch Flip power switch up to of machine is in OFF the ON position position Control circuit breaker Check circuit breaker Press plunger on circuit has tripped breaker located next to the power switch on the back of the unit Univ...

Page 17: ...ater Replace valve non spray head when valve weeping from serviceable item power is off overflow opening on spray dome not brew valve Weeping brew or Observe for leakage Remove brew basket and bypass valves at dispense valves spray head and look for water weeping from brew valve outlets on bottom of spray dome replace valves if needed Residual water in spray Check spray head for Clean spray head to...

Page 18: ...s PROBLEM POSSIBLE CAUSE SERVICE CHECK SOLUTION Water tank does not Heater circuit breaker Reset circuit breaker on heat but display has tripped back of machine by indicates heating pressing plunger Solid state relay Check Relay Ensure Solid State Relay connections are faulty connections connections are good at control and relay located on bottom of tank Confirm Polarity is correct Solid state rela...

Page 19: ...of the condition Monitor hot water tank machine to determine root cause of tripping of the hi limit switch Control board Reset power to If resetting power watchdog timer has machine by powering resolves the issue tripped to protect the down from power monitor machine to machine from filling or switch on back of determine root cause heating errors machine Intermittent loss of water supply i e facili...

Page 20: ...sorbs Account for coffee bed or too small brew volume which absorption in dispensed results in less volume brew volume than actual programmed brew volume Portion size on Review programmed Adjust settings to desired touchpad was not time settings for the values selected correctly desired brew volume Total dispensed brew Check total brew Reduce volume setting volume setting is too volume setting in ...

Page 21: ...tank temperature of programming has not temperature disable low temp no been reached brew if desired to avoid delays Shuttle backlighting is Shuttle is not seated on Check shuttle Re seat shuttle onto not working machine placement shelf Coffee agitation is not Mixing pill is missing or Inspect inside of Replace mixing pill and working misplaced in coffee shuttle for missing or ensure mixing pill i...

Page 22: ...DV VKRZQ IRU RQWUROOHU 1RWH RQWURO ULEERQ FDEOH ODWFK VOLGHV DV VKRZQ E DUURZ WR RSHQ RU FORVH FRPPXQLFDWLRQ ULEERQ FDEOH RULHQWDWLRQ WARNING To reduce the risk of electrical shock unplug the power cord before repairing or replacing any internal components of the unit Before any attempt to replace a component be sure to check all electrical connections for proper contact Only a qualified service te...

Page 23: ...0 1244 5 41 12697 65 149 1041 10 50 9951 70 158 875 15 59 7856 75 167 740 20 68 6246 80 176 628 25 77 5000 85 185 535 30 86 4028 90 194 458 35 95 3266 95 203 393 40 104 2663 100 212 339 45 113 2185 105 221 294 50 122 1802 110 230 255 55 131 1493 Thermistor Chart Resistance chart showing the ohm value of the thermistor at the appropriate temperature ...

Page 24: ...B O N M E T I R E B M U N T R A P Y T Q N O I T P I R C S E D 1 1 h t i w e e f f o C t e k s a B l a c e d t r o p x E 2 1 r e t s a m d n i r G t e k s a b w e r B t r o p x E S S 3 P W 0 2 B B A 1 6 X 4 1 s r e p a p r e t l i F 4 4 7 0 2 4 5 A 1 E R I W A I B M U L O C 0 2 B B O P E T E K S A B 5 0 1 4 0 0 0 8 3 1 W E R B N O I T U A C L A C E D T E K S A B 6 9 0 4 0 0 0 8 3 1 W E R B N O I T ...

Page 25: ...Coffee Brewers Grindmaster 25 Parts Diagram and List continued 1004 001 Top level panels 3 1 723 6 1 66 6 5 31 75 66 1 25 6 5 1 21 6SODVK SDQHO DVV 6 5 31 75 66 B 1 25 6 5 1 21 5 9 5 ...

Page 26: ...26 Grindmaster Coffee Brewers Parts Diagram and List continued 1004 002 Top level panels 3 1 723 6 1 66 6 5 31 75 66 1 25 6 5 1 21 3DQHO 6 5 31 75 66 B 1 25 6 5 1 21 ...

Page 27: ...Coffee Brewers Grindmaster 27 Parts Diagram and List continued 1004 003 Top level panels 3 1 723 28 66 6 5 31 75 66 1 25 6 5 1 21 6SODVK SDQHO DVV 6 5 31 75 66 B 1 25 6 5 1 21 5 9 5 ...

Page 28: ...28 Grindmaster Coffee Brewers Parts Diagram and List continued 1004 004 Top level panels 3 1 723 28 66 6 5 31 75 66 1 25 6 5 1 21 3DQHO 6 5 31 75 66 B 1 25 6 5 1 21 5 9 5 ...

Page 29: ...Coffee Brewers Grindmaster 29 Parts Diagram and List continued 1004 005 Top level panels 3 1 723 6 1 66 6 5 31 75 66 1 25 6 5 1 21 3DQHO B 1 25 6 5 1 21 6 5 31 75 66 5 9 5 ...

Page 30: ... Parts Diagram and List continued 1004 006 Top level panels 7 1 3 5 8 2 3 2 7 1 3 6 6 6 5 6 6 7 5 5 6 6 5 5 2 2 1 1 5 6 5 2 1 8 8 2 2 3 3 2 2 7 7 1 1 3 3 1 1 2 2 1 1 1 2 1 6 6 6 6 6 5 6 6 5 7 1 3 O H Q O D 3 3 6KXWWOH JDO 9DFXXP B ...

Page 31: ... Parts Diagram and List continued 230 00143 Top chassis assy Single 7 0 12 3 57 180 5 6 5 37 21 47 723 0 17 66 6 1 2 6 7 VV 6LQJOH EUHZHU GRPH RYHU 5XEEHU 86 187 36 66 1 25 6 5 1 21 6FUZ W SH 66 3 RQWURO DVVHPEO RIIHH 7HD 6 7 75 0 ...

Page 32: ...32 Grindmaster Coffee Brewers Parts Diagram and List continued 230 00166 Display assembly 7 0 12 3 57 180 5 6 5 37 21 47 5 7 63 RQWURO RIIHH EUHZHU 6FUHZ 7 SH 3 66 63 02817 5 21 1 ...

Page 33: ...H DVV 47 6 5 37 21 RPH DVVHPEO 6SUD KHDG 0ROGHG EUHZHU 1R OH SDVV 9DOYH YGF ED RQHW GXPS B 7XELQJ 7DQN WR EUHZ YDOYH 0 B B UHZ HU GRPH YHQW 7XELQJ 7DQN YHQW B 7XELQJ 7DQN WR E SDVV 2 5 1 2 ULQJ VLOLFRQH UXEEHU VV RFN VROHQRLG ZLWK EUDFNHW 6 5 2 3 7 66 RQWURO UHZHU SRVLWLRQ VHQVRU 1XW VWXG VSHHG 6 5 2 3 3 66 ...

Page 34: ... 47 U WWHQWLRQ RXEOH UHZH QRWH V V 3 D W U J L U J G QRWH SSO DS DQ WLH WR XQXVHG U VLGH KRW ZDWHU GLS WXEH N Q W K H U L D Z 3 R W V E D W P H V V 5 W Q R U I G U D Z R D O H 5 H O E 9 6 5HOHDVH IRU SURWRW SH 5 9 6 216 5 37 21 7 1 12 7 3 47 6 5 37 21 7DQN DVV 9 ZDWW KRW ZDWHU 352 7 5 9 66 352 7 50 6725 7KHUPRVWDW 70 PDQXDO UHVHW 5HOHD VROLG VWDWH UDFNHW 7DQN UHWDLQLQJ 5200 7 352 9 6 1625 6SDFHU K...

Page 35: ...ntinued 230 00107 Single heated shuttle chassis assembly 7 6 5 1 217 16 35235 7 5 1 21 5 352 8 23 2 1 25 68 0 77 7 20021 72 5 1 1 6 7 0 12 3 57 180 5 6 5 37 21 47 1 25 6 5 1 21 5 8 7 5 5 03 2Q RII VZLWFK URFNHU 7RZHU 6LQJOH VKXWWOH 66 6 5 3 1 VV 3RZHU VXSSO ...

Page 36: ...List continued 230 00244 Double heated shuttle chassis assembly 5HOHDVH IRU SURWRW DPS EUHDN EUHDNHU DPS FLUFXLW EUHD 7 0 12 3 57 180 5 47 6 5 37 21 UDS RXEOH VKXWWOH 1 25 6 5 1 21 6 5 3 1 5 8 7 5 5 03 2Q RII VZLWFK URFNHU VV 3RZHU VXSSO 5 8 7 5 5 03 ...

Page 37: ...le chassis 7 6 5 1 217 16 35235 7 5 1 21 17 1 250 5 352 8 23 2 1 25 68 0 77 72 2876 3 57 20021 0 7 5 72 5 1 6 127 63 1 6 127 72 1RWHG RPPRQ 7 0 12 3 57 180 5 47 6 5 37 21 UDS 6LQJOH 1 25 6 5 1 21 6FUHZ 0 3 31 06 66 9DOYH 53 9 6LQJOH PLQ 5 8 7 5 5 03 2Q RII VZLWFK URFNHU 6 5 3 1 VV 3RZHU VXSSO ...

Page 38: ...5 Double vacuum shuttle chassis 5 9 5HOHDVH IRU SURWRW SH DPS EUHDNHU LV EUHDNHU DPS FLUFXLW EUHDNHU 7 0 7 0 12 3 57 180 5 47 6 5 37 21 UDS RXEOH 1 25 6 5 1 21 6FUHZ 0 3 31 06 66 6 5 3 1 5 8 7 5 5 03 2Q RII VZLWFK URFNHU VV 3RZHU VXSSO 9DOYH 9 GXDO O PLQ LQOHW 5 8 7 5 5 03 ...

Page 39: ...ffee Brewers Grindmaster 39 Parts Diagram and List continued 230 00196 Power supply assembly T 7 0 12 3 57 180 5 47 6 5 37 21 UDFNHW 3RZHU VXSSO GULS ZHOGPHQW 3RZHU VXSSO 8 YGF 6SDFHU 2 Q 6WDQGRII OXPLQXP ...

Page 40: ...QDO ORFN SRVLWLRQ IRU DUPHU VKXWWOH PRGHOV 5HIHUHQFH 3RVLWLRQ IRU LU HDWHG 6KXWWOH PRGHOV 3 7 0 12 3 57 180 7 0 12 3 57 180 5 47 6 5 37 21 VV 6XUJH SURWHFWRU 5 3 66 6 6 1 67 1 66 DXFHW RW ZDWHU 9DOYH 53 9 6LQJOH PLQ 1 25 6 5 1 21 6FUHZ 0 3 31 06 66 6 5 51 3 6 3 21 26 69 DVKHU QW WRRWK 6 6 DEHO URXQG ...

Page 41: ...O ORFN SRVLWLRQ IRU DUPHU VKXWWOH PRGHOV 5HIHUHQFH 3RVLWLRQ IRU LU HDWHG 6KXWWOH PRGHOV 3 7 0 12 3 57 180 5 7 0 12 3 57 180 5 47 6 5 37 21 VV 6XUJH SURWHFWRU 5 3 66 6 28 67 1 66 9DOYH 9 GXDO O PLQ LQOHW DXFHW RW ZDWHU 1 25 6 5 1 21 6FUHZ 0 3 31 06 66 6 5 51 3 6 3 21 26 69 DVKHU QW WRRWK 6 6 DEHO URXQG ...

Page 42: ... 00261 Single IC base assembly VOGGUZ 7 0 12 3 57 180 5 47 6 5 37 21 VV RW ZDWHU IDXFHW 5 7 66 6 6 1 6 5 51 6FUHZ EODFN WULOREH 6 528 78 RYHU 6LQJOH EDVH XVKLQJ 6QDS H FR 1 25 6 5 1 21 6 5 31 75 66 B IDXFHW WXEH WXELQJ 6 7 675 VV 6XUJH SURWHFWRU 3 3OXJ ROH DEHO URXQG ...

Page 43: ...ed 230 00262 Double IC assembly VOGGUZ 7 0 12 3 57 180 5 47 6 5 37 21 VV RW ZDWHU IDXFHW 6 66 28 6 5 51 6FUHZ EODFN WULOREH 6 528 78 RYHU RXEOH EDVH XVKLQJ 6QDS H FR 1 25 6 5 1 21 6 5 31 75 66 B IDXFHW WXEH WXELQJ 6 7 675 VV 6XUJH SURWHFWRU 3 3OXJ ROH DEHO URXQG ...

Page 44: ...44 Grindmaster Coffee Brewers Parts Diagram and List continued 230 00148 Presence switch bracket 7 0 12 3 57 180 5 47 6 5 37 21 D 6 7 31 017 17 5 2 UDFNHW 9DFXXP VKXWWOH SUHVHQFH VZLWFK ...

Page 45: ...ued 230 00121 Single shuttle shelf with mixer 7 0 12 3 57 180 5 47 6 5 37 21 HOGPHQW 6LQJOH VKXWWOH VKHOI 187 36 66 VV 6WLUUHU PRWRU 230 00122 Double shuttle shelf with mixers 7 0 12 3 57 180 5 47 6 5 37 21 187 36 66 VV 6WLUUHU PRWRU HOGPHQW RXEOH VKXWWOH VKHOI ...

Page 46: ...e Brewers Parts Diagram and List continued 230 00149 Shuttle shelf with warmer 7 0 12 3 57 180 5 47 6 5 37 21 HOGPHQW 6LQJOH VKXWWOH VKHOI 187 36 66 7 5 50 9 DUPHU KHDW VLQN DUPHU NHHSHU 6 5 6 1 5 VV DUPHU LQWHUORFN VZLWFK ...

Page 47: ...mbly 5RXWH KDUQHVV WKURXJK EXVKLQJ DQG FODPS KDUQHVV WR VKHHWPHWDO ZLWK ZLUH WLH DSSOLHG DV VKRZQ 7 0 12 3 57 180 5 47 6 5 37 21 UDFNHW DUPHU LQWHUORFN VZLWFK UDFNHW QWHUORFN VZLWFK SURWHFWRU 3 6 5 3 31 66 6 5 3 31 06 66 66 1XW 66 5HOD VV 1 EDVNHW RXW VZLWFK 6SDFHU PLFURVZLWFK 61 3 86 1 2 LUH WLH 1 ORQ ...

Page 48: ...m and List continued 230 00130 Shuttle shelf vacuum shuttle 7 0 12 3 57 180 5 47 6 5 37 21 6 5 3 36 LU 3RW 6WRSSHU 3DQHO RXEOH VKHOI 230 00121 Double shelf vacuum shuttle 7 0 12 3 57 180 5 47 6 5 37 21 3DQHO 6LQJOH VKHOI 6 5 3 36 LU 3RW 6WRSSHU ...

Page 49: ...5 216 17 7 0 12 3 57 180 5 47 6 5 37 21 RXVLQJ 37 KHDWHU IURQW RXVLQJ 37 KHDWHU EDFN RQWURO 6KXWWOH KHDWHU QVXODWLRQ LU KHDWHU 1XW VWXG VSHHG 6FUZ W SH 66 3 7 5 9 37 5 7KHUPLVWRU RKP PLQDWXUH 6 5 2 3 31 66 DQ JXDUG PP 66 ZLUH 6 5 2 3 31 DQ DVV PP PP YGF KL WHPS 6WULS 5XEEHU FORVHG FHOO DVNHW 37 KHDWHU OHDG DVNHW LU KHDWHU VKHOOV 7KHUPRVWDW 0DQXDO UHVHW FXWRXW 5 7 0 18 5 6 7 7 67 7 UDFNHW LU KHDWHU...

Page 50: ...Coffee Brewers Parts Diagram and List continued 230 00123 Drain hose assembly 7 0 12 3 57 180 5 47 6 5 37 21 7 5 03 26 3 8 5 66 0 B UHZHU GUDLQ WXEH 0 WXELQJ 0 B UHZHU ILOO WXEH 7XELQJ UHZHU ILOO 7DQN WR 7HH 0 WXELQJ ...

Page 51: ...1 0DJQHW 2 6FUZ W SH 66 3 0DJQHW 6WLUUHU 187 61 66 6FUHZ 7 SH 3 66 GKHVLYH GLVF GRXEOH VLGHG 6KXWWOH KDQGOH DVVHPEO UDFH 6KXWWOH IDXFHW UDFNHW 6KXWWOH KDQGOH 6KXWWOH KRXVLQJ DLU KHDWHG HQV 6KXWWOH IURQW 0DJQHW 6WLUUHU DVVHPEOHG 3OXJ H FR FOHDU DVH 6KXWWOH PROGHG 3 5 5HVHUYRLU RIIHH 6KXWWOH 3 5 87 21 5 6 7 B6 5 180 5B 02 6 QVXODWLRQ 6KXWWOH XSSHU QVXODWLRQ RDWHG ORZHU VKXWWOH DXFHW DVV ZLWKRXW VLJK...

Page 52: ...H FRYHU 6 5 3 06 66 187 61 66 6 5 31 75 66 6FUHZ 66 3 3 6 5 6 7 6 5 3 31 66 5 7 6 7 66 6 5 3 8 187 36 66 0DJQHW 2 FRDWHG 17 7 3 7 2 6 5 GKHVLYH GLVF GRXEOH VLGHG 6KXWWOH KDQGOH DVVHPEO UDFH 6KXWWOH IDXFHW UDFNHW 6KXWWOH KDQGOH 6 877 6 66 0 7 ODPS 0DJQHW RXVLQJ 6LJKWJODVV FKDVVLV 87 21 5 6 7 B6 5 180 5B 02 6 QVXODWLRQ 6KXWWOH XSSHU DXFHW DVV 6LJKWJODVV LQFK 6KXWWOH OLQHU ZHOGPHQW 66 ...

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