6
GENERAL INSTRUCTIONS
SHIPPING PACKAGE
This manual is intended for the assembly of the TTMA-100. Note that the unit may be shipped in
different stages of assembly, depending on the order. Similarly, when repairing a damaged
trailer, the extent of disassembly and re-assembly would vary depending on the nature and extent
of repair and the parts that need to be replaced. Thus, the instructions cover the entire assembly
process, with the exception of wiring, even though only part of the instructions may be
applicable in any given situation.
RECOMMENDED TOOL LIST
The following is the recommended tool list for assembling the TTMA-100:
•
Socket wrenches: ½”, ¾”, 13/16”, 15/16”
•
Open end wrenches: ½”, ¾”, 13/16”, 15/16”
•
Pneumatic wrench
•
Drift pin
•
Wire crimper
•
Round and flat metal files
•
Electric drill and bits
•
4-ft level
•
Measuring tape
Optional:
•
Fork lift/crane for parts manipulation. Note that some parts are very heavy and care
should be taken in assembling and disassembling the unit.
BOLT TORQUE SPECIFICATIONS
All bolts should be tightened to the specified torque prior to use of the Trailer TMA. The
following are the recommended torques to the bolts according to the bolt size:
Bolt Size (in)
5/16”
1/2”
9/16”
5/8”
Torque (ft-lb)
15
60
85
115
Torque (N-m)
20
81
115
156
Summary of Contents for TTMA-100
Page 6: ...2...
Page 9: ...5...
Page 12: ...8 Use electric drill pin to remove excess zinc...
Page 23: ...19 Repeat the process for the other mandrel Tighten bolts and nuts to specified torque...
Page 39: ...35 Cut the conspicuity tape to the required length...
Page 43: ...39 ASSEMBLY OF ENERGY ABSORBING TUBES TO A FRAME...
Page 44: ...40 ALLIGNMENT OF ENERGY ABSORBING TUBES ASSEMBLY OF ENERGY ABSORBING TUBES...
Page 45: ...41 ASSEMBLY OF FENDERS TO FRAME Check for square of trailer frame...
Page 46: ...42 INSTALLATION OF IMPACT HEAD TO MANDRILS...
Page 48: ...44 INSTALLATION OF LIGHT BAR...