Greenwit Technologies MOTORINO XP SERIES Owner'S Manual Download Page 2

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MOTORINO™ XP SERIES OWNERS MANUAL

Revised December 2012

Any reprinting or unauthorized use without the written permission of

Greenwit Technologies Inc. is expressly prohibited.

All trademarks remain the property of their respective owners.

Important Information About This Manual

Summary of Contents for MOTORINO XP SERIES

Page 1: ...Owner s Manual XP Series...

Page 2: ...mited Revised December 2012 All Rights Reserved Any reprinting or unauthorized use without the written permission of Greenwit Technologies Inc is expressly prohibited All trademarks remain the propert...

Page 3: ...perating this MOTORINO electric vehicle Do not at tempt to charge or operate this vehicle until you have attained adequate knowledge of its features and controls and you have been trained in safe ridi...

Page 4: ...d maintenance of light electric vehicles We ve put everything we know into our work and want to share so please read this manual carefully It will help you to fully enjoy the benefits of and ensure a...

Page 5: ...INO Code of Rider Conduct 11 Pre Operation Checks 12 Charging Instruments Controls and Equipment 13 Charging 13 Connecting the Charger 13 UnderstandingThe Charger s Indicator Lights 14 Approximate Cha...

Page 6: ...in 24 How itWorks 24 E RidingTips 24 Battery Information Care and Feeding 25 BatteryTypes andTerms 25 Caring for your Gel Cell Battery Pack 26 Caring for your Lithium LiFePO4 Battery Pack 27 Battery L...

Page 7: ...ring Play 37 Checking for Steering Bearing Play 37 Lubricating Center and Side Stand Pivot Points 38 Adjusting Seat Latch Release Cable 38 Tires 38 Tire Pressure 39 Using the Supplied Air Compressor 3...

Page 8: ...8 Troubleshooting 44 Specifications 47 Consumer Information 48 Warranty 48 Legal Classification and Regulatory Compliance 50 Owner s Information and Notes 51 Table of Contents...

Page 9: ...rating the vehicle USE ONLY MOTORINO approved chargers specifically designed for your exact type and voltage of battery pack severe damage may otherwise result DO NOT attempt to open batteries no serv...

Page 10: ...thing and gloves DO NOT wear or carry anything that obstructs your vision or interferes with your complete control of the vehicle or which could become en tangled in moving parts Vehicle Fitness ALWAY...

Page 11: ...e on the road Ride defensively You and only you are responsible for the safe opera tion of your vehicle Constantly scan from nearby to well ahead of where you are so you may anticipate and be ready to...

Page 12: ...eck tire pressure and condition page 39 Check brake operation front and rear make sure there is no leakage of brake fluid Check for smooth throttle grip operation Check signals lights and horn Ensure...

Page 13: ...place the charger on the floorboard and drape the bike with its cover allowing for sufficient ventilation You do so at your own risk Connecting the Charger 1 Make sure the bike s circuit breaker is O...

Page 14: ...ll return to 1 red 1 green NOTE Because the un connected indicator state matches the fully charged state always verify that charging has begun by looking for the 2 red lights and listening for the fan...

Page 15: ...that speedometers usually read faster than your actual speed This is customary in the whole automotive indus try If absolute accuracy is required a portable GPS or carefully calibrated bicycle compute...

Page 16: ...e their voltage drops or sags far less when under load This means the volt gauge will almost always show full only deflecting much in the last 4 or 5km NOTE On models with digital speedometers there i...

Page 17: ...with an enclosed storage compartment and under a locking panel in the floor of the XPd The breaker does not require maintenance other than checking the tight ness of the wire connections Simply tug on...

Page 18: ...by the ignition switch To lock the steering column turn the handlebars to the left and then turn the key counter clock wise pressing the key into the lock It may be necessary to wiggle the handlebars...

Page 19: ...into the brake caliper thus forcing the caliper s piston s to push the brake pads into contact with the brake rotor causing friction that turns kinetic energy into heat and thus slows the bike At the...

Page 20: ...do most of the work Headlight Main Switch On the right hand cluster slide it to the middle position to turn on the running light s and all the way left to turn on the headlights Right hand controls H...

Page 21: ...CT switch allows you to tune power use to conditions by selecting one of three electronic gears high torque rocker middle high speed rocker rightward and an economy mode rocker leftward For a detailed...

Page 22: ...r on the left side of the body under the seat On XPr XPn and XPs models the seat is released via the ignition switch On XPd models the seat is released by means of a hand operated latch under the left...

Page 23: ...e most sensitive setting three chirps is the least An optional paging alarm system with 2 way remote is available from your MOTORINO dealer This has the advantage of allowing you to receive notice of...

Page 24: ...on the amplitude frequency and shape of the AC wave form the controller produces When the controller receives a signal from the brake light circuit that the brakes have been applied it engages the re...

Page 25: ...FePO4 battery pack is rated at 26 A h and also weighs about 50 less so gives a useful range of 70 80km What is an amp hour In the simplest sense it means a current of one ampere delivered for one hour...

Page 26: ...ck to charge up between trips In lab tests a gel cell pack always drawn down to 10 remaining will deliver less than half the mileage of a battery that only gets dis charged to 50 NOTE There is no such...

Page 27: ...ead acid cell and in extreme cases causes serious physical damage Keeping your tires inflated and your bike unburdened by unnecessary weight helps a lot The supplied 3A charger is considered a good co...

Page 28: ...lead acid and lithium batteries to decrease ever so slightly with every charging cycle and the deeper the discharge the proportion ally greater the loss They also age chemically when sitting on the s...

Page 29: ...the 20 A h lead acid and can be used in similar configurations Other custom options may become possible as more variants and improve ments in lithium batteries become available Please consult your MO...

Page 30: ...is very little maintenance required beyond regular inspection Periodic Maintenance Schedule Maintenance time periods are approximates based on semi daily use in moderate weather Heavy use in winter or...

Page 31: ...on motor vehicles and bicycles If in doubt about your abilities to carry out any of these procedures refer inspection and servicing to your MOTORINO dealer Brake Rotor Bolts See diagrams on pages 32...

Page 32: ...guard panel may be necessary to gain access Check them by applying 35 40 ft lb M10 or 18 20 ft lb M8 of torque to each one If a bolt moves remove that bolt and re install it with a drop of medium str...

Page 33: ...for M10 axle bolts Adjustable wrenches are not a suitable tool for this job Check by holding the bolt head steady and applying 35 40 ft lb M10 or 65 70 ft lb M12 of torque to the nut If it moves remov...

Page 34: ...table tool for this job Temporary removal of the chain guard panels may be necessary to gain access Check the keeper plate bolts applying 6 8 ft lb of torque If it moves remove the bolt and re install...

Page 35: ...13mm 1 2 below the top edge of the reservoir Press the rubber seal back into the reservoir lid and assure proper alignment when re install ing Flushing and bleeding the hydraulics is beyond the scope...

Page 36: ...ting along the surface of the brake rotor Be sure not to confuse the pad backing plates with pad friction material View of worn vs un worn brake pads Brake rotor surfaces should be free of deep groove...

Page 37: ...side grab the top and bottom of the tire and try to rock it perpendicular to the axle axis Play will be felt as a looseness between two hard stops Only the slightest perception of play is acceptable...

Page 38: ...latch open Location of cable adjuster as viewed from front of bike though panels Adjustment is by a threaded collar and locknut at the ignition switch end Access requires removal of the screws securi...

Page 39: ...curate tire pressure gauge when filling tires from any air source Using the Supplied Air Compressor The air compressor supplied with your MOTORINO plugs into the 12 V accessory power outlet Operation...

Page 40: ...to the sidewall areas cannot be safely repaired and the tire must be replaced WARNING Replace only with an equivalent size tire designed and rated specifically for 2 wheeled motorcycle and scooter app...

Page 41: ...edle tool into the puncture until the rope ends protrude no more than one inch but not less than 1 2 Withdraw the needle tool straight back DO NOT TWIST the needle tool at any time during insertion or...

Page 42: ...DO NOT use a pressure washer or other concentrated jet of wa ter There is considerable risk of forcing water past seals and into bearings shocks the motor electrical connectors storage areas light fi...

Page 43: ...the circuit breaker At least once a month turn on the breaker charge the battery and turn it off again Keep tires fully inflated Beware of high humidity it can cause corrosion of electrical connectio...

Page 44: ...nition switch Refer repair to your MOTORINO dealer Bad connection to battery pack controller or in wiring harness Refer 4 repair to your MOTORINO dealer The motor does not run at all however lights an...

Page 45: ...CCT switch setting page 2 21 Make sure the throttle body is secure and not turning with the grip 3 and that the grip s range of motion is normal see diagram on page 20 The bike runs but the lights ho...

Page 46: ...e drives forward 1 Freewheel sprocket is seized Please refer repair to your MOTORINO dealer The seat won t open models with seat release on ignition lock Latch sticking Pull up slightly on seat as you...

Page 47: ...8 V 26 A h battery pack 14 kg 31 lb Maximum payload capacity including rider 135 kg 300 lb Drivetrain 500 W 48 V oversized high torque CCT brushless AC motor Max torque 66 Nm Motor Controller CPU cont...

Page 48: ...laim under this warranty within 10 days of the discovery of any fault or defect Immediately report any abnormal product behavior to Greenwit or a Greenwit authorized dealer Warranty Limitations The du...

Page 49: ...Questions Q What costs are my responsibility during the warranty period A The customer is responsible for the cost of all normal maintenance services and parts non warranty repairs accident and crash...

Page 50: ...complies with and is classified as a Power Assisted Bicycle as defined under section 2 1 of the Canadian Motor Vehicle Safety Regulation Act c 1038 It is also compliant with US Public Law 107 319 for...

Page 51: ...51 Owner s Information and Notes Owner s Name Bike Model Bike Colour Frame Serial Number Motor Serial Number BatteryType...

Page 52: ...Rev 2012 12 001 www motorino ca...

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