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Greenlee CCCX, Instruction Manual, Page: 1 / 26

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INSTRUCTION MANUAL

999 4509.6

© 2004 Greenlee Textron Inc.

IM 1518 REV 4

6/04

Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.

GATOR

™

 PRO

CCCX and CCCXC Tools

120 Volt and 230 Volt

Serialnummer

Summary of Contents for CCCX

Page 1: ...2004 Greenlee Textron Inc IM 1518 REV 4 6 04 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR PRO CCCX and CCCXC Tools 120 Volt and 230 Volt Serialnummer ...

Page 2: ...Punching 11 15 Available Adapters 16 Die Selection 17 Connector Selection 17 Maintenance 18 Troubleshooting 18 Disassembly 19 Assembly 20 Illustrations 21 23 Parts List 24 26 Description The CCCX Tool is a hand held self contained tool intended to crimp cable cut cable and threaded rod and punch holes with the proper adapters The CCCXC has a PVC covered head Safety Safety is essential in the use a...

Page 3: ...ull the plug not the cord Disconnect from power before servicing Failure to observe these warnings could result in severe injury or death Do not use this tool in a hazardous environment Hazards include flammable liquids gases or other materials Using this tool in a hazardous environment can result in a fire or explosion Failure to observe this warning will result in severe injury or death This sym...

Page 4: ... this warning could result in severe injury or death Do not operate the tool while wearing loose clothing Loose clothing can get caught in moving parts Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection ha...

Page 5: ...vere injury or death Do not operate tool without adapters Damage to the ram tool head or accessories may result This tool is not designed for continuous use After 30 to 40 cycles allow the tool to cool for 15 minutes Do not place the tool in a vise This tool is designed for hand held operation Ensure that all bystanders are away from the work area when operating the tool Ensure that the work area ...

Page 6: ...apter Release Buttons Tool Length 371 mm 14 6 Width 76 mm 3 Height 279 mm 11 Mass Weight 4 02 kg 8 9 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Motor Voltage CCCX11 120 VAC 60 Hz 2 1 A CCCX22 230 VAC 50 Hz 1 1 A Hydraulic Oil 50 ml 0 1 pint of Shell Tellus T 15 Crimping Tool Maximum Crimping Cable Size 600 kcmil copper 350 kcmil aluminum Crimping Time 4 seconds Cutting Tool Maximum Cutti...

Page 7: ...eek medical attention immediately to remove oil Failure to observe this warning could result in serious injury gangrene or death Do not operate tool without adapters Damage to the ram tool head or accessories may result This tool is not designed for continuous use After 30 to 40 cycles allow the tool to cool for 15 minutes Do not place the tool in a vise This tool is designed for hand held operati...

Page 8: ...Important W type dies must be locked into place or the die detents will be damaged 5 Visually check the dies to ensure that they are aligned correctly so that they will complete the crimping operation 6 Close the tool head Dies Adapter Set Greenlee K22 KA22 KC22 type UA22 Greenlee W type UAW Kearney OD UAK Thomas Betts 6TON UAK D3 Profile UAW Blackburn O UAK Huskie HT UAK FCI Burndy W UAW Huskie H...

Page 9: ...sult in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Operation cont d Crimping cont d Crimping Procedure 7 Using the sequence illustrated here press the trigger to advance the dies Continue to crimp until the pressure relief valve activates Note Pressure relief ...

Page 10: ...dies must be locked into place or the die detents will be damaged 5 Visually check the blades to ensure that they are aligned correctly so that they will complete the butting operation 6 Close the tool head Setup for Din Rail Cutters 1 Install both blades in the movable head 2 Close the head 3 Slide one blade over until it engages in the W type detents Cutting Procedure 1 Press the latch and open ...

Page 11: ... injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Do not attempt to punch a hole through two or more thicknesses of material This will bend or break the draw stud and could throw parts with great force Failure to observe this warning could result in severe injury or death ...

Page 12: ...ie with a 3 8 center hole thread the 3 8 draw stud into the end of the 3 4 adapter 9 Install a spacer if necessary Refer to the illustra tions on the following pages 10 Slide the die over the draw stud with the open end of the die facing away from the punch driver 11 Insert the draw stud through the pilot hole 12 Thread the punch onto the draw stud with the cutting surfaces of the punch facing the...

Page 13: ... Draw Stud Die 1 2 12 7 mm Pilot Hole 33967 3 4 Adapter UA6P Punch Driver 29451 7 16 Draw Stud optional Die 1 2 12 7 mm Pilot Hole Punch 1 1 4 ø 1 701 43 2 mm Conduit Maximum Size 31874 7 16 to 3 4 Adapter optional UA6P Punch Driver UA6P Punch Driver Round Punches Metric 22 5 mm max Conduit Size 1 2 max Actual Size 0 885 max Round Punches Metric 28 3 mm to 61 5 mm Conduit Size 3 4 to 2 Actual Size...

Page 14: ...7 1 2 Adapter 60117 3 8 Draw Stud UA6P Punch Driver UA6P Punch Driver End with Long Threads Threads with Flats End with Long Threads Punch Punch Die Die Square and Rectangular Punches Metric 12 7 mm square Inches 1 2 square Metric 11 1 mm x 22 2 mm rectangular Inches 7 16 x 7 8 rectangular Square and Rectangular Punches Metric 15 9 mm to 24 0 mm square Inches 5 8 to 0 945 square Metric 17 0 mm x 1...

Page 15: ...Draw Stud 03248 Spacer Die 7 16 11 1mm Pilot Hole Punch 04638 3 8 Counter Nut 33967 3 8 Adapter 34421 3 8 Draw Stud End with Long Threads Threads with Flats End with Long Threads UA6P Punch Driver UA6P Punch Driver Counter Nut Square and Rectangular Punches Metric 46 0 mm to 68 0 square Inches 1 811 to 2 677 square Metric 33 3 mm x 66 7 mm to 35 0 mm x 65 0 mm rectangular Inches 1 312 x 2 625 to 1...

Page 16: ...Cutter blades for ACSR ACAR standard guy wire EHS guy wire copperweld ground rod anchor rod soft bolts rebar UCUNC14 500 7038 0 Cutter blades for 1 4 threaded rod UCUNC38 500 7039 8 Cutter blades for 3 8 threaded rod UCUNC12 500 7274 9 Cutter blades for 1 2 threaded rod UCM5 500 7053 3 Cutter blades for M5 threaded rod UCM6 500 7050 9 Cutter blades for M6 threaded rod UCM8 500 7051 7 Cutter blades...

Page 17: ...G Orange KC22 4 0 03087 4 0 AWG Purple KC22 250 03088 250 kcmil Yellow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the...

Page 18: ...commended Hydraulic Oils AVIA HVI 15 Mobil DTE 11M Shell Tellus T 15 NUTO H 15 Do not use solvents or flammable cleaners to clean the tool body Solvents could ignite causing serious injury or property damage Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use...

Page 19: ...the reservoir O ring 80 Gently tug it over the reservoir 2 Remove the reservoir 74 3 Remove the pump piston 152 4 Remove the screw plug 151 washer 153 pump piston 150 valve stem 156 and spring 155 Replace the sealing washer 154 5 Use a piece of tape to mark the side of the relief that is facing up This is a reference point for reassembly Remove the unloading valve by unscrewing the plug 126 6 Remo...

Page 20: ...gages the unloading valve subassembly between the pressure relief 126 and the support ring 127 Install the screw 99 and washer 104 5 Insert the threaded bushing 79 and feed tube subassembly 77 78 82 Screw in until snug 6 Install the reservoir 74 Slip the O ring 80 over the reservoir Using a hooked tool carefully slip the O ring over the lip of the pump housing 7 Insert the plug 76 into the reservo...

Page 21: ...Greenlee A Textron Company 21 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 CCCX and CCCXC Tools Illustration 2 52 50B 52 50C 3 1 50A 50D 51 56 55 10 9 54 ...

Page 22: ...Greenlee A Textron Company 22 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 CCCX and CCCXC Tools Illustration 35 39 32 23 30 40 24 28 27 26 25 37 31 22 21 38 29 34 36 33 20 ...

Page 23: ...1109 2988 USA 815 397 7070 CCCX and CCCXC Tools Illustration 83 79 81 70 80 71 76 74 82 75 77 78 155 156 150 153 152 151 154 128 129 122 123 124 121 130 125 126 127 96 92 91 101 93 102 103 100 108 109 106 105 107 104 99 112 97 95 111 94 110 90 12 11 72 73 120 ...

Page 24: ... Cable tie 1 13 500 1583 4 Tap 4 8 x 0 5 not shown 1 500 1344 0 Head and ram unit includes 20 40 500 3223 2 Head and ram unit PVC covered includes 20 40 20 500 4383 8 Spring 3 21 O ring 1 22 Backup ring piston 1 23 Compression spring 2 24 500 4168 1 Screw 2 25 500 5825 8 Compression spring 1 26 500 5844 4 Bushing 1 27 500 5837 1 Adapter disk 1 28 O ring 1 29 500 6725 7 Screw M4 x 8 1 30 500 7122 0...

Page 25: ...ring 1 74 500 5873 8 Hydraulic reservoir 1 75 500 4198 3 Ring 1 76 500 5878 9 Reservoir plug 1 77 500 5880 0 Filter 1 78 500 5882 7 Filter adapter 1 79 500 5885 1 Threaded bushing 1 80 500 5886 0 O ring 1 81 500 5829 0 Attachment ring 1 82 500 5898 3 Magnet 1 83 501 0364 4 Pump housing 1 500 1558 3 Motor assembly 120 volt includes 90A and 91 112 500 1605 9 Motor assembly 230 volt includes 90B and ...

Page 26: ... 500 1348 3 Piston pump assembly includes 150 156 150 500 5891 6 Pump piston 1 151 501 0365 2 Screw plug 1 152 501 0370 9 Pump piston 1 153 Washer 1 154 Sealing washer 1 155 501 0367 9 Spring 1 156 501 0368 7 Valve stem 1 500 1426 9 Decal connector compatibility 500 2183 4 Decal tool accessories 500 1750 0 Head set includes 32 33 500 3225 9 Head set PVC covered includes 32A 33A 501 0375 0 Adapter ...

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