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Greenlee 555BAT, Instruction Manual, Page: 7 / 48

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Greenlee 555BAT Instruction Manual Download Page 7

Greenlee Textron / Subsidiary of Textron Inc.

7

4455 Boeing Dr., Rockford, IL 61109-2988  815/397-7070

555BAT™ Battery-Powered Bender

Features

1. Pendant Switch

2. Battery Gauge

3. Battery Gauge Switch

4. Spare Roller Support Storage

5. Lockable Battery Compartment

6. 12-Volt Batteries

7. Roller Support

8. Battery Charger Power Cord

9. Bending Instructions Decal

10. Bending Shoe

11. Circuit Breaker (ON/OFF Switch)

12. Degreed Protractor

13. Main Shaft

10

11

9

8

10

5

0

5

1

0

1

5

2

0

2

5

30

35

40

45

50

55

60

65

70

75

80

1

2

12

3

13

6

Secure the battery compartment by attaching 
a lock at the hole behind this leg.

5

4

7

Summary of Contents for 555BAT

Page 1: ...to understand how to safely operate this tool could result in an accident causing serious injury or death INSTRUCTION MANUAL 999 2601 6 1999 Greenlee Textron IM 1321 REV 2 5 99 555BAT BATTERY POWERED...

Page 2: ...lee 555BAT Battery Powered Bender This manual should be kept available to all operating and maintenance personnel Description The Greenlee 555BAT Battery Powered Bender is designed to provide conduit...

Page 3: ...ll your attention to instructions concerning your personal safety Watch for this symbol It points out important safety precautions It means ATTENTION Become alert Your personal safety is involved Read...

Page 4: ...e or vent explosive hydrogen gas Keep terminal covers in place and the battery compartment closed during operation and storage The battery compartment must be closed to protect the batteries and batte...

Page 5: ...zontal bending position Failure to observe this warning can result in severe injury or death Inspect the bender before using Replace worn damaged or missing parts with Greenlee replacement parts A dam...

Page 6: ...d a grounding plug as shown Do not modify the plug Connect the plug to a 15 amp GFCI protected receptacle that is properly installed and grounded in accordance with all national and local codes and or...

Page 7: ...er Support Storage 5 Lockable Battery Compartment 6 12 Volt Batteries 7 Roller Support 8 Battery Charger Power Cord 9 Bending Instructions Decal 10 Bending Shoe 11 Circuit Breaker ON OFF Switch 12 Deg...

Page 8: ...ge 4 to 120 F 20 to 48 C Operating Humidity Range 0 to 98 Relative Humidity Capacity 1 2 2 Conduit Schedule 40 Pipe Battery Charger Voltage 115 VAC 20 Frequency 50 60 Hz Current Draw 2 amps Power Sour...

Page 9: ...00936 Roller Support Unit for 1 2 1 1 4 3 17937 Bending Shoe for 1 1 2 2 4 17984 Roller Support Unit for 1 1 2 2 1 2 3 PVC Coated Rigid 37279 1 1 2 2 40 Mil PVC Coated Rigid UPC No Key 78 3310 Descri...

Page 10: ...zardous chemicals and produce explosive hydrogen gas Refer to the Material Safety Data Sheet for Sealed Maintenance Free Lead Acid Batteries for further safety information When replacement is necessar...

Page 11: ...cid to spray out Failure to observe this warning can result in severe injury or death Electric shock hazard Do not modify the charger power cord or plug Inspect the charger power cord before connectin...

Page 12: ...checking the battery charge level Using the Battery Gauge and Battery Gauge Switch 4 Tilt the top of the bender back to expose the battery compartment Remove the wire ties and connect the red cable to...

Page 13: ...05110115 120 1251 3 0 1 3 5 1 4 0 1 Install pin 3 Mark the conduit See the decals on the bender or the Additional Bending Instructions section of this manual 4 Place the bender in either the vertical...

Page 14: ...t in severe injury or death Keep terminal covers in place and the battery compartment closed during operation and storage The battery compartment must be closed to protect the batteries and battery ca...

Page 15: ...e the BEND key as you approach the desired angle of bend d Press BEND momentarily until the bend is complete If bending any other size or type of conduit e Press and hold BEND f Release the BEND key a...

Page 16: ...he pressure against the conduit is the squeeze Due to variations in conduit the standard adjustment may provide too much or too little squeeze If the conduit develops excessive side marking when bent...

Page 17: ...h the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe 7 offset bend two opposite bends with the same degree...

Page 18: ...4 48 3 4 63 3 4 95 1 17 1 2 33 3 4 48 3 4 65 95 17 1 2 32 1 2 48 3 4 65 95 1 1 4 18 3 4 33 3 4 48 3 4 63 3 4 95 17 1 2 33 3 4 48 3 4 65 95 1 1 2 18 3 4 33 3 4 48 3 4 65 95 16 1 4 31 1 4 46 1 4 61 1 4...

Page 19: ...ts 1 Measure the height and length of the obstruction Select the angle to be used 2 See the Minimum Offset section of the Offset Table The height of the obstruction must be equal to or greater than th...

Page 20: ...d the distance labeled LENGTH Determine the angle to be used 2 Find the table that corresponds to the size and type of conduit selected in Step 1 3 To the right of the size and type of conduit find th...

Page 21: ...s from the first bending mark 5 Bend the conduit Three Bend Saddle 1 Select the size and type of conduit Measure the height of the obstruction and the distance from the end of the conduit to the cente...

Page 22: ...me column find the row labeled L2 Add L2 to the STRAIGHT SECTION Place the third bend ing mark this distance from the first bending mark 6 Make the final bending mark L1 inches from the third bending...

Page 23: ...99 13 14 14 30 16 03 17 76 21 22 28 15 MINIMUM H 6 38 Y 90 1 00 3 00 5 00 8 00 11 00 17 00 29 00 L1 90 10 01 13 01 16 01 22 01 34 01 L2 90 17 30 20 30 23 30 29 30 41 30 Z 90 11 29 11 29 11 29 11 29 11...

Page 24: ...97 40 82 L2 60 18 08 20 39 23 85 27 32 34 24 48 10 Z 60 17 02 18 17 19 91 21 64 25 10 32 03 MINIMUM H 9 74 Y 90 1 25 4 25 7 25 13 25 25 25 L1 90 15 02 21 02 33 02 L2 90 25 93 31 93 43 93 Z 90 17 12 1...

Page 25: ...60 25 34 28 80 35 73 49 58 Z 60 23 22 24 95 28 42 35 34 MINIMUM H 12 61 Y 90 0 89 3 89 9 89 21 89 L1 90 20 34 32 34 L2 90 33 74 45 74 Z 90 21 77 21 77 MINIMUM H 21 77 2 EMT Y 15 5 15 12 87 20 60 28 3...

Page 26: ...5 69 Z 60 12 18 13 33 14 49 16 22 17 95 21 41 28 34 MINIMUM H 6 55 Y 90 71 2 71 4 71 7 71 10 71 16 70 28 70 L1 90 10 12 13 12 16 12 22 12 34 12 L2 90 17 00 20 00 23 00 29 00 41 00 Z 90 11 26 11 26 11...

Page 27: ...0 78 13 09 16 55 20 02 26 94 40 80 L2 60 18 27 20 58 24 04 27 50 34 43 48 29 Z 60 17 22 18 37 20 11 21 84 25 30 32 23 MINIMUM H 9 91 Y 90 1 01 4 01 7 01 13 01 25 01 L1 90 14 93 20 93 32 93 L2 90 26 16...

Page 28: ...8 16 91 30 76 L1 60 16 41 19 87 26 80 40 66 L2 60 25 31 28 77 35 70 49 56 Z 60 23 28 25 01 28 47 35 40 MINIMUM H 12 66 Y 90 0 75 3 75 9 75 21 75 L1 90 20 35 32 35 L2 90 33 70 45 70 Z 90 21 80 21 80 MI...

Page 29: ...8 L1 60 16 40 19 87 26 80 40 65 L2 60 25 34 28 80 35 73 49 58 Z 60 22 79 24 52 27 99 34 91 MINIMUM H 12 24 Y 90 1 25 4 25 10 25 22 25 L1 90 20 34 32 34 L2 90 33 74 45 74 Z 90 21 34 21 34 MINIMUM H 21...

Page 30: ...up the slack Note If the eccentric is difficult to rotate tap it with a hammer and punch to loosen it 7 Align the holes in the countershaft eccentric with one of the two sets of holes in the bender ch...

Page 31: ...rger cable through the protective boot and connect it to the positive post of Battery 2 6 Install the battery mounting bracket Tighten the nut until it is snug do not overtighten 7 Tilt the top of the...

Page 32: ...tery connections Battery connectors are corroded or dirty Clean battery connectors Charger s in line fuses are blown Replace charger s fuses Charger is faulty Test charger s output with voltmeter Repl...

Page 33: ...49 30 29 45 19 63 64 26 69 60 61 62 7 59 54 55 58 57 56 17 18 15 65 12 66 13 13 21 23 22 25 50 28 NOTE KEY SUPPLIED WITH ITEM 25 MOTOR 11 10 12 14 7 8 6 15 16 5 5 67 41 48 47 46 44 26 27 24 2 3 36 71...

Page 34: ...ender 42 85 87 86 WHITE MOTOR LEAD BLACK MOTOR LEAD 1 2 L O A D L I N E MOTOR PENDANT SWITCH RECEPTACLE PENDANT SWITCH CORD PENDANT SWITCH 51 48 3 4 BATTERY 2 BATTERY 1 11 38 40 20 11 BLACK RED SEE TH...

Page 35: ...79 80 81 82 83 84 81 81 82 79 74 70 80 Gauge Wiring Notes Connect red wire to positive terminal of gauge Connect black wire to negative terminal of gauge Switch Wiring Notes Connect red wires to term...

Page 36: ...0 14 teeth 1 17 54546 905 4546 0 Chain 60 1 18 54251 905 4251 7 Link connecting 60 chain 1 19 39760 503 9760 5 Cover front 1 20 86349 918 6349 0 Grommet rubber 625 x 875 x 312 3 21 52414 905 2414 4 Re...

Page 37: ...2787 9 Link connecting 40 chain 1 56 54547 905 4547 8 Sprocket 40 13 teeth 1 57 39825 503 9825 3 Key reducer sprocket 1 58 52388 905 2388 1 Reductor 1 59 54568 905 4568 0 Bolt 3 8 16 UNC x 750 7 60 8...

Page 38: ...87 05131 500 5131 8 Wire black 1 88 86902 918 6902 1 FET IXFN200N7 Q101 Q102 2 89 86872 918 6872 6 Brake Resistor Unit R101 1 90 86911 918 6911 0 Cover Battery Terminal black 2 86900 918 6900 5 Fuse 1...

Page 39: ...front 1 6 502 3792 6 Roller 2 EMT back 1 7 503 4965 1 Plate 2 inner roller support 1 8 905 3394 1 Screw machine 7 16 14 UNC x 1 00 flat head 2 9 502 3524 9 Plate pivot 1 1 2 roller 2 10 502 3517 6 Pin...

Page 40: ...Support 2 roller 1 5 502 5279 8 Roller 2 IMC 2 7 503 4965 1 Plate 2 inner roller support 1 8 905 3394 1 Screw machine 7 16 14 UNC x 1 00 flat head 2 9 502 3524 9 Plate pivot 1 1 2 roller 2 10 502 351...

Page 41: ...905 5071 4 Retaining Ring 1 4 918 6432 1 Fan 1 5 918 6428 3 End Bell Nut 2 6 918 6908 0 Bell Rear End 1 7 918 6430 5 Brush Cover 2 8 918 6431 3 Screw 7 9 918 6909 9 Brush 2 10 918 6422 4 Thrust Washe...

Page 42: ...1 J1 R4 J2 R19 D6 Q4 R23 Q6 R18 R15 GREENLEE TEXTRON R12 U3 Q1 R16 R11 R14 R13 R10 R9 D7 2 Q3 R17 R20 Q2 C3 R21 R22 Q5 C4 C6 C5 C8 C7 Control Assembly J101 AMP 350715 1 1 2 3 4 5 6 R101 1 OHM 50 W J1...

Page 43: ...8K 1 R7 10K 1 D6 FEP16BT 1 2 3 U1 PIC16C620 RA2 1 RA3 2 RA4 3 MCLR 4 Vss 5 RB0 6 RB1 7 RB2 8 RB3 9 RB4 10 RB5 11 RB6 12 RB7 13 RA0 17 RA1 18 OSC1 16 OSC2 15 Vdd 14 Y1 1 MHz Q6 IRF1010N G D S Q5 IRF32...

Page 44: ...05 MOSFET N channel 2 Q6 International Rectifier IRF1010N MOSFET N channel 1 R1 generic Resistor 100 1 4W 5 CF 1 R2 3 generic Resistor 1K 1 4W 5 CF 2 R4 5 8 9 10 generic Resistor 10K 1 4W 5 CF 5 R6 ge...

Page 45: ...905 0506 9 Washer lock 388 x 673 x 070 3 4 502 4555 4 Hook 1 5 502 3422 6 Stud drive 4 6 905 0639 1 Nut hex 3 8 16 2 7 501 7986 1 Support Unit 1 2 EMT 502 3505 2 Shoe Unit includes keys 1 4 1 1 905 1...

Page 46: ...8 16 x 1 25 socket head 4 2 500 0569 3 Hook 1 3 502 3422 6 Stud drive 3 4 500 0936 2 Roller Support Unit 1 For 1 1 2 IMC 502 5263 1 Shoe Unit includes keys 1 4 1 1 905 1528 5 Retaining ring 750 Truarc...

Page 47: ...1 7 905 1569 2 Nut hex 5 8 11 1 8 501 7984 5 Roller Support Unit 1 For 1 2 1 1 4 40 Mil PVC Coated Rigid Conduit 500 0573 1 Shoe Unit includes 1 3 1 1 905 1088 7 Screw cap 3 8 16 x 1 25 socket head 4...

Page 48: ...ludes keys 9 14 1 9 503 7284 0 1 1 2 Roller 1 10 503 7662 4 1 1 2 Roller axle 1 11 905 1528 5 Retaining ring 750 Truarc 5160 75 SS P 3 12 503 7283 1 2 Roller 1 13 503 7661 6 2 Roller axle 1 14 503 202...

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