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Grease Grabber™ Power Play Kitchen Exhaust Pollution Control System

Terminate the other end of the high voltage cables 
at the system cabinet on the unit housing. Ensure 
enough cable is run to reach approximately 2 inches 
past the high voltage spark plug terminal point on the 
upper most electrostatic collector. Slide the silicone 
boot over the end of the high voltage cable and strip 
approximately 3/4 inch of insulation from the end of 
the cable. Fold the exposed wire down and back over 
the insulated end and tightly crimp on the supplied 
terminal connection (See FIGURE 4). Slide the silicone 
boot back over the terminal end of the cable and 
firmly press onto the end of the high voltage spark 
plug terminal point until the connection snaps into 
place.

Exhaust Fan Motor Wiring

This unit is furnished with a remote-mounted motor 
starter and an ON/OFF disconnect switch, mounted 
adjacent to the fan and factory wired to the fan motor. 
A three phase electrical supply must be field wired to 
the motor starter, and from the motor starter to the 
ON/ OFF disconnect switch. Refer to the applicable 
fan installation manual for detailed instructions on 
wiring the fan.

System Control Panel Wiring

Run a 120 volt, 30 amp service with 12 gauge wires to 
the system control panel connecting to terminals L1 
(hot), L2 (common) and ground.
Connect the detergent pump, using 14 gauge wire, to 
the system control panel, terminals 1TB23 and 2TB20. 
Ensure the detergent pump motor is adequately 
grounded. Also connect terminals 6TB1, 6TB2, and 
6TB3 at the detergent dispenser to terminals 3TB4, 
4TB4, and 3TB15, respectively, in the system control 
panel.
Connect the water supply line solenoid valve, using 
14 gauge wire, to the system control panel, terminals 
1TB26 and 2TB23. Ensure the solenoid valve is 
adequately grounded.

Connect the power pack to the system control 
panel using 14 gauge wire. Wire terminals 1, 2, and 
3 in the power pack to terminals 1TB17, 2TB4, and 
ground, respectively, in the system control panel. Wire 
terminals 6, 7, 8, and 9 in the power pack to terminals 
1TB16, 1TB18, 1TB15, and 1TB19, respectively, in the 
system control panel.
Connect the junction box on top of the system cabinet 
to the system control panel using 14 gauge wire. 
Connect terminals 5TB1 and 5TB2 (access door safety 
interlock) to terminals 1TB4 and 1TB13, respectively, 
in the system control panel. Also connect terminals 
5TB5, 5TB7 (upstream wash motor), 5TB8, and 5TB10 
(downstream wash motor) to terminals 1TB21, 2TB18, 
1TB22, and 2TB19, respectively, in the system control 
panel.

Initial System Start-Up

1.  Turn off fan at motor starter disconnect, also turn 

off Power Pack.

2.  Turn on System Control at disconnect switch and 

push green “Start” button. At this point green 
normal operation light should be on.

3.  Turn on Power Pack, red and clear lights should be 

on at Power Pack and at System Control. If lights 
are not on, check to make sure door interlock 
switch is made. With high voltage on, check 
meter reading at Power Pack, it should read 12kv 
and approximately 1mA per linear feet of ionizer-
collector cell. Random electrical arcing in the 
collector cells is normal at initial power up. This 
will settle down.

4.  Turn fan on at disconnect.
5.  System should now be in normal run mode.
6.  Turn off System Control at disconnect switch. 

System Control, Power Pack and fan should now 
be off. Turn on System Control at disconnect 
switch and push green “Start” button. System 
control, powerpack, fan (entire system) should now 
be on.

7.  Make sure all water and detergent line manual 

valves are open, then initiate the wash mode by 
depressing the black manual wash button, yellow 
wash in process light should be on. All other lights 
should be off. See manual for wash sequence. 
There is a 5 minute fan coast down time prior to 
wash cycle starting. Check all piping for leaks.

NOTE

The system control panel is furnished with pre-
wired circuits that can be interfaced/interlocked 
with a make-up air unit, remote start/stop, remote 
enunciator panel, fire suppression system, and/or 
damper control. Please refer to the plumbing and 
electrical schematics section for details on wiring 
these components.

Figure 4

Strip 3/4 inch insulation 

from cable

Fold wire down and back

Lay wire in terminal and 

clamp tightly

Slide silicone boot over 

terminal

Summary of Contents for 474754

Page 1: ...ck possible injury due to coming in contact with moving parts as well as other potential hazards Other considerations may be required if high winds or seismic activity are present If more information is needed contact a licensed professional engineer before moving forward Follow all local electrical and safety codes as well as the National Electrical Code NEC the National Fire Protection Agency NF...

Page 2: ...an dry atmosphere Remove any accumulations of dirt water ice or snow and wipe dry before moving to indoor storage To avoid sweating of metal parts allow cold parts to reach room temperature To dry parts and packages use a portable electric heater to get rid of any moisture build up Leave coverings loose to permit air circulation and to allow for periodic inspection OUTDOOR Units designed for outdo...

Page 3: ...rease and smoke particles as they pass These particles are then repelled by positively charged plates and collected on negatively charged plates Upon completion of each cooking day a wash sequence is initiated for the self cleaning function of the electrostatic cell via the remote mounted control panel The aluminum mesh mist eliminator prevents wash water from entering the safety filter and carbon...

Page 4: ...Field weight will vary depending upon final selections such as fan type accessories etc Approximate weights are shown in the table below 4 The unit can be positioned on a base or curb suitable for this purpose 5 The unit must be anchored to its base curb 6 Alternatively the unit may be suspended from an adequate overhead structure using suitable undercarriage or hanging rods by others If the unit ...

Page 5: ...tions shall have a liquid tight external weld An inlet transition is furnished to match the inlet duct size The inlet transition is furnished with a listed duct access door for inspection and cleaning Units intended for indoor mounting are provided with an outlet mounting flange either at the unit discharge or as part of a factory supplied UL 762 listed exhaust fan Outlet ductwork from the exhaust...

Page 6: ...d at the top and side of the system power pack and the sides of the terminal box on top of the cabinet assembly Use a knockout punch to open holes for minimum 1 2 inch conduit Use caution to keep the system power pack and terminal box interiors free of scraps and other debris Once conduit is in place and high voltage cable has been run terminate the high voltage cables at the power pack by strippi...

Page 7: ...er pack to terminals 1TB16 1TB18 1TB15 and 1TB19 respectively in the system control panel Connect the junction box on top of the system cabinet to the system control panel using 14 gauge wire Connect terminals 5TB1 and 5TB2 access door safety interlock to terminals 1TB4 and 1TB13 respectively in the system control panel Also connect terminals 5TB5 5TB7 upstream wash motor 5TB8 and 5TB10 downstream...

Page 8: ...top minute use numbered keypad to enter minutes press enter Enter all days of the week Sunday thru Saturday either on or off and start stop time System Wash Schedule Scroll down to wash start Scroll over to hour use numbered keypad to enter hour in military time press enter Scroll over to minute use numbered keypad to enter minutes press enter Scroll down to day of week Scroll over to off press en...

Page 9: ...the system This may be required if a WASH cycle is inadvertently initiated As indicated previously in FIGURE 6 there is a 5 minute delay period after the WASH button is pushed before the wash process begins If the WASH cycle is accidentally initiated the operator may reset the system during the 5 minute delay period and the system will return to NORMAL operation If the system is reset after the 5 ...

Page 10: ...be removed and thoroughly cleaned on a minimum two 2 week interval removing any grease and particulate buildup B Ionizing Collecting Cells The ionizing collecting cells should be inspected for grease build up on a monthly basis This monthly inspection should be done after the system has completed a wash cycle If grease build up is apparent remove cells and clean manually The cells should be remove...

Page 11: ...ly grasping the red boots and pulling them from the high voltage plugs 8 Carefully remove a cell from the cabinet Each 2 ft cell weighs approximately 65 lbs so use caution when handling Use care not to bend or dent the collecting plates or framework 9 Carefully inspect the cell for bent collector plates Bent plates may be carefully straightened by hand using needle nose pliers 10 Inspect the cell ...

Page 12: ...TALLIC CONDUIT FIRE SYSTEM N C DRY CONTACT H V POWER SUPPLY SHUT DOWN THAT OPENS WHEN FIRE SYSTEM ACTIVATES ___ V __ HZ 1 PH __ AMP SERVICE INPUT POWER WATER COLUMN ESP DRAIN PAN 3 INCH DRAIN LINE 1 2 INCH DETERGENT DISPENSER LINE WASH MANIFOLDS SOLENOID VALVE BACKFLOW PREVENTER PRESSURE GAUGE 0 100 PSI 55 GALLON DETERGENT DISPENSER 140 F WATER SUPPLY LINE BY OTHERS Y STRAINER BALL VALVE VAC 3 PH ...

Page 13: ...4 4202 G X1 X2 F3 BY OTHERS EVENT OF A FIRE CLOSES IN THE DRY CONTACT FIRE SYSTEM N O 6 4 F F F F F F F F F1 F2 DENOTES TERMINAL CONNECTION IN POWER PLAY CONTROL PANEL DENOTES FIELD WIRING CONTROL PANEL BY OTHERS EVENT OF A FIRE CLOSES IN THE DRY CONTACT FIRE SYSTEM N O F F F ___V 60HZ 3PH INPUT POWER C FAN MOTOR ___ VAC 120 VAC OL 24 322CR2 23 CONTROL PANEL POWER PLAY OFF AUTO 4222 4221 1TB30 1TB...

Page 14: ...7 HIGH VOLTAGE CABLE SUPPLIED BY GREENHECK 50 BLUE 50 RED DETERGENT LEVEL SENSOR WASH MOTOR UP STREAM 120V 60HZ 1PH 1 20 HP 15 RPM 1 20 HP 15 RPM 120V 60HZ 1PH DOWN STREAM WASH MOTOR RUN IN SEPARATE CONDUIT 4201 322CR1 1TB27 6TB2 6TB1 3TB4 4TB4 6TB3 3TB15 2 2TB4 3 4 5 6 7 8 9 1TB16 1TB18 1TB15 1TB19 POWER PLAY SYSTEM CONTROL X1 X2 412PL 414M M 410M M 1TB23 1TB24 2TB21 1TB25 2TB20 2TB22 ESP JUNCTIO...

Page 15: ...SHOWN AND THE FIRE SUPPRESSION SYSTEM DISCHARGES 2 THE SUPPLY FAN WILL SHUT OFF FIRE SUPPRESSION WIRING NOTES SEE SHEET 2 SEE SHEET 2 X2 X1 2141 1121 1121 7TB14 7TB15 7TB9 7TB10 3161 1001 1121 2121 X1 3161 1121 1001 428PL G X2 2121 4 3 250PB 252PB 7TB2 7TB12 7TB11 7TB3 7TB4 7TB1 2141 1341 1321 1001 1001 7TB17 7TB16 7TB6 7TB5 7TB19 1121 3181 1001 2041 3201 X1 X1 1341 1321 X2 1001 3 4 426PL R 1001 4...

Page 16: ..._______ Date___________________ Time______________ AM PM Notes ___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes ______________________________________...

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