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Grease Grabber™ Power Play Kitchen Exhaust Pollution Control System

Receiving

Upon receiving the product check to make sure all 

items are accounted for by referencing the packing 

list ensuring all items were received. Inspect each 

crate for shipping damage before accepting delivery. 

Notify the carrier if any damage is noticed. The 

carrier will make notification on the delivery receipt 

acknowledging any damage to the product. All 

damage should be noted on all the copies of the bill 

of lading which is countersigned by the delivering 
carrier. A Carrier Inspection Report should be filled 
out by the carrier upon arrival and filed with the 
Traffic Department. If damaged upon arrival, file claim 

with carrier. Any physical damage to the unit after 

acceptance is not the responsibility of Greenheck Fan 
Corporation.

Unpacking

Verify that all required parts and the correct quantity 
of each item have been received. If any items are 
missing, report shortages to your local representative 
to arrange for obtaining missing parts. Sometimes it 
is not possible that all items for the unit be shipped 
together due to availability of transportation and truck 
space. Confirmation of shipment(s) must be limited 
to only items on the packing list. Filters and carbon 
panels are shipped on separate skids in their original 
packaging.  Do not remove factory packaging or install 
filters until just prior to commissioning. Remove all 
other shipping/packing materials including fan tie 
down straps.

Handling

Units are to be rigged and moved by the lifting 
brackets provided or by the skid when a forklift is 
used. Location of brackets varies by model and size. 
Handle in such a manner as to keep from scratching 
or chipping the coating. Damaged finish may reduce 
ability of unit to resist corrosion.

Storage

Units are protected against damage during shipment. If 
the unit cannot be installed and operated immediately, 
precautions need to be taken to prevent deterioration 
of the unit during storage. The user assumes 
responsibility of the unit and accessories while in 
storage. The manufacturer will not be responsible 
for damage during storage. These suggestions are 
provided solely as a convenience to the user.

INDOOR

The ideal environment for the storage of units and 

accessories is indoors, above grade, in a low humidity 

atmosphere which is sealed to prevent the entry of 

blowing dust, rain, or snow. Temperatures should 

be evenly maintained between 30°F (-1°C) and 

110°F (43°C) (wide temperature swings may cause 

condensation and “sweating” of metal parts). All 

accessories must be stored indoors in a clean, dry 

atmosphere. 
Remove any accumulations of dirt, water, ice, or snow 

and wipe dry before moving to indoor storage. To 

avoid “sweating” of metal parts allow cold parts to 

reach room temperature. To dry parts and packages 

use a portable electric heater to get rid of any 

moisture build up. Leave coverings loose to permit air 

circulation and to allow for periodic inspection.

OUTDOOR

Units designed for outdoor applications may be stored 
outdoors, if absolutely necessary. Roads or aisles for 
portable cranes and hauling equipment are needed. 
The unit should be placed on a level surface to 
prevent water from leaking into it. The unit should be 
elevated on an adequate number of wooden blocks 
so that it is above water and snow levels and has 
enough blocking to prevent it from settling into soft 
ground. Locate parts far enough apart to permit air 
circulation, sunlight, and space for periodic inspection. 
To minimize water accumulation, place all unit parts on 
blocking supports so that rain water will run off.
Do not cover parts with plastic film or tarps as these 
cause condensation of moisture from the air passing 
through heating and cooling cycles.

Inspection and Maintenance during 

Storage

While in storage, inspect equipment once per month. 
Keep a record of inspection and maintenance 
performed.
If moisture or dirt accumulations are found on parts, 
the source should be located and eliminated. At each 
inspection, rotate the fan wheel by hand ten to fifteen 
revolutions to distribute lubricant on motor. Every three 
months, the fan motor should be energized. If paint 
deterioration begins, consideration should be given to 
touch-up or repainting. Fans with special coatings may 
require special techniques for touch-up or repair.
Machined parts coated with rust preventive should be 
restored to good condition promptly if signs of rust 
occur. Immediately remove the original rust preventive 
coating with petroleum solvent and clean with lint-
free cloths. Polish any remaining rust from surface 
with crocus cloth or fine emery paper and oil. Do not 
destroy the continuity of the surfaces. Wipe thoroughly 
clean with Tectyl® 506 (Ashland Inc.) or the equivalent. 
For hard to reach internal surfaces or for occasional 
use, consider using Tectyl® 511M Rust Preventive or 
WD-40® or the equivalent.

Removing from Storage

As units are removed from storage to be installed 
in their final location, they should be protected and 
maintained in a similar fashion, until the equipment 
goes into operation. Prior to installing the unit and 
system components, inspect the unit assembly to 
make sure it is in working order.
1.   Check all fasteners, set screws on the fan, wheel, 

bearings, drive, motor base, and accessories for 
tightness.

2.   Rotate the fan wheel(s), where applicable, by hand 

and assure no parts are rubbing.

Summary of Contents for 474754

Page 1: ...ck possible injury due to coming in contact with moving parts as well as other potential hazards Other considerations may be required if high winds or seismic activity are present If more information is needed contact a licensed professional engineer before moving forward Follow all local electrical and safety codes as well as the National Electrical Code NEC the National Fire Protection Agency NF...

Page 2: ...an dry atmosphere Remove any accumulations of dirt water ice or snow and wipe dry before moving to indoor storage To avoid sweating of metal parts allow cold parts to reach room temperature To dry parts and packages use a portable electric heater to get rid of any moisture build up Leave coverings loose to permit air circulation and to allow for periodic inspection OUTDOOR Units designed for outdo...

Page 3: ...rease and smoke particles as they pass These particles are then repelled by positively charged plates and collected on negatively charged plates Upon completion of each cooking day a wash sequence is initiated for the self cleaning function of the electrostatic cell via the remote mounted control panel The aluminum mesh mist eliminator prevents wash water from entering the safety filter and carbon...

Page 4: ...Field weight will vary depending upon final selections such as fan type accessories etc Approximate weights are shown in the table below 4 The unit can be positioned on a base or curb suitable for this purpose 5 The unit must be anchored to its base curb 6 Alternatively the unit may be suspended from an adequate overhead structure using suitable undercarriage or hanging rods by others If the unit ...

Page 5: ...tions shall have a liquid tight external weld An inlet transition is furnished to match the inlet duct size The inlet transition is furnished with a listed duct access door for inspection and cleaning Units intended for indoor mounting are provided with an outlet mounting flange either at the unit discharge or as part of a factory supplied UL 762 listed exhaust fan Outlet ductwork from the exhaust...

Page 6: ...d at the top and side of the system power pack and the sides of the terminal box on top of the cabinet assembly Use a knockout punch to open holes for minimum 1 2 inch conduit Use caution to keep the system power pack and terminal box interiors free of scraps and other debris Once conduit is in place and high voltage cable has been run terminate the high voltage cables at the power pack by strippi...

Page 7: ...er pack to terminals 1TB16 1TB18 1TB15 and 1TB19 respectively in the system control panel Connect the junction box on top of the system cabinet to the system control panel using 14 gauge wire Connect terminals 5TB1 and 5TB2 access door safety interlock to terminals 1TB4 and 1TB13 respectively in the system control panel Also connect terminals 5TB5 5TB7 upstream wash motor 5TB8 and 5TB10 downstream...

Page 8: ...top minute use numbered keypad to enter minutes press enter Enter all days of the week Sunday thru Saturday either on or off and start stop time System Wash Schedule Scroll down to wash start Scroll over to hour use numbered keypad to enter hour in military time press enter Scroll over to minute use numbered keypad to enter minutes press enter Scroll down to day of week Scroll over to off press en...

Page 9: ...the system This may be required if a WASH cycle is inadvertently initiated As indicated previously in FIGURE 6 there is a 5 minute delay period after the WASH button is pushed before the wash process begins If the WASH cycle is accidentally initiated the operator may reset the system during the 5 minute delay period and the system will return to NORMAL operation If the system is reset after the 5 ...

Page 10: ...be removed and thoroughly cleaned on a minimum two 2 week interval removing any grease and particulate buildup B Ionizing Collecting Cells The ionizing collecting cells should be inspected for grease build up on a monthly basis This monthly inspection should be done after the system has completed a wash cycle If grease build up is apparent remove cells and clean manually The cells should be remove...

Page 11: ...ly grasping the red boots and pulling them from the high voltage plugs 8 Carefully remove a cell from the cabinet Each 2 ft cell weighs approximately 65 lbs so use caution when handling Use care not to bend or dent the collecting plates or framework 9 Carefully inspect the cell for bent collector plates Bent plates may be carefully straightened by hand using needle nose pliers 10 Inspect the cell ...

Page 12: ...TALLIC CONDUIT FIRE SYSTEM N C DRY CONTACT H V POWER SUPPLY SHUT DOWN THAT OPENS WHEN FIRE SYSTEM ACTIVATES ___ V __ HZ 1 PH __ AMP SERVICE INPUT POWER WATER COLUMN ESP DRAIN PAN 3 INCH DRAIN LINE 1 2 INCH DETERGENT DISPENSER LINE WASH MANIFOLDS SOLENOID VALVE BACKFLOW PREVENTER PRESSURE GAUGE 0 100 PSI 55 GALLON DETERGENT DISPENSER 140 F WATER SUPPLY LINE BY OTHERS Y STRAINER BALL VALVE VAC 3 PH ...

Page 13: ...4 4202 G X1 X2 F3 BY OTHERS EVENT OF A FIRE CLOSES IN THE DRY CONTACT FIRE SYSTEM N O 6 4 F F F F F F F F F1 F2 DENOTES TERMINAL CONNECTION IN POWER PLAY CONTROL PANEL DENOTES FIELD WIRING CONTROL PANEL BY OTHERS EVENT OF A FIRE CLOSES IN THE DRY CONTACT FIRE SYSTEM N O F F F ___V 60HZ 3PH INPUT POWER C FAN MOTOR ___ VAC 120 VAC OL 24 322CR2 23 CONTROL PANEL POWER PLAY OFF AUTO 4222 4221 1TB30 1TB...

Page 14: ...7 HIGH VOLTAGE CABLE SUPPLIED BY GREENHECK 50 BLUE 50 RED DETERGENT LEVEL SENSOR WASH MOTOR UP STREAM 120V 60HZ 1PH 1 20 HP 15 RPM 1 20 HP 15 RPM 120V 60HZ 1PH DOWN STREAM WASH MOTOR RUN IN SEPARATE CONDUIT 4201 322CR1 1TB27 6TB2 6TB1 3TB4 4TB4 6TB3 3TB15 2 2TB4 3 4 5 6 7 8 9 1TB16 1TB18 1TB15 1TB19 POWER PLAY SYSTEM CONTROL X1 X2 412PL 414M M 410M M 1TB23 1TB24 2TB21 1TB25 2TB20 2TB22 ESP JUNCTIO...

Page 15: ...SHOWN AND THE FIRE SUPPRESSION SYSTEM DISCHARGES 2 THE SUPPLY FAN WILL SHUT OFF FIRE SUPPRESSION WIRING NOTES SEE SHEET 2 SEE SHEET 2 X2 X1 2141 1121 1121 7TB14 7TB15 7TB9 7TB10 3161 1001 1121 2121 X1 3161 1121 1001 428PL G X2 2121 4 3 250PB 252PB 7TB2 7TB12 7TB11 7TB3 7TB4 7TB1 2141 1341 1321 1001 1001 7TB17 7TB16 7TB6 7TB5 7TB19 1121 3181 1001 2041 3201 X1 X1 1341 1321 X2 1001 3 4 426PL R 1001 4...

Page 16: ..._______ Date___________________ Time______________ AM PM Notes ___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes ______________________________________...

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