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GREENFLUX DUAL SOCKET SMART CHARGING CONTROLLER

INSTALLATION MANUAL

(P/N: T2235-02)

2019-11-05; version 4.6

Summary of Contents for T2235-02

Page 1: ...GREENFLUX DUAL SOCKET SMART CHARGING CONTROLLER INSTALLATION MANUAL P N T2235 02 2019 11 05 version 4 6...

Page 2: ...n 4 6 2019 11 05 Doc nr GFX 2017 14201807 The award winning GreenFlux Smart Charging Controller turns every charge point into a connected device www greenflux com GreenFlux Assets B V Mauritskade 64 1...

Page 3: ...ET 2 14 2 7 3 SUPPORTED SERVO LOCK ACTUATORS 15 2 7 4 SUPPORTED KWH METERS 16 3 ZE EV READY 19 4 SERVICE AND SAFETY STATEMENT 19 4 1 SERVICE 19 4 2 SAFETY 19 5 LOCAL MANAGEMENT 20 5 1 GENERAL 20 5 2 S...

Page 4: ...17 14201807 6 4 LED INDICATIONS DURING OPERATION 29 7 SPECIFICATIONS OF THE SMART CHARGING CONTROLLER 30 7 1 TECHNICAL SPECIFICATIONS 30 7 2 PHYSICAL CHARACTERISTICS 31 7 3 CONNECTOR LAYOUT AND WIRING...

Page 5: ...to any charging station management platform via OCPP It is also possible to use the controller in offline mode This manual does not describe the configurations needed for the controller to function f...

Page 6: ...ce offers additional technical information necessary to install the smart charging controller in the charging station with minimum configuration and maximum safety 2 1 GENERAL Please refer to section...

Page 7: ...ts powered by the controller The controller cannot be connected directly to 230V Make sure the power connection is always connected to the Power Earth PE of the charging station itself Failing to do t...

Page 8: ...ecting the LAN mobile antenna and SIM card following connectors slots are available Figure 5 The LAN port GPRS antenna and SIM card holder 2 4 1 LAN PIN CONNECTION LAN RJ45 Ethernet cable to router Th...

Page 9: ...needs to be opened The SIM can then be removed carefully by sliding it out of the socket Using GPRS is only necessary when there is no LAN connection available A GPRS connection is however always reco...

Page 10: ...tactor relay for socket 2 The right pin of relay control 2 will go to the positive connection of the 12V adapter The left pin of relay control 2 will go the A1 connection of the relay for socket 2 and...

Page 11: ...this PIN CONNECTION Cardreader 1 Connection for RFID card reader on socket 1 and when configured also for socket 2 Cardreader 2 Connection for RFID card reader on socket 2 if applicable For a chargin...

Page 12: ...ard push in spring Phoenix plug Figure 12 Socket Control connections socket 1 Pin 13 up to 24 must be used socket 2 Pin 1 up to 12 must be used 2 7 1 SOCKET 1 Pin 13 up to 24 must be used for controll...

Page 13: ...does not function properly Please refer to the GreenFlux Smart Charging Controller Configuration Manual The reason pulse meters are not recommended is that for optimal functioning of the GreenFlux Sma...

Page 14: ...connection 4 Ground Use with temperature sensor or attached cable model 5 LED red Status LED of socket for user 6 LED green Status LED of socket for user 7 LED blue Status LED of socket for user 8 S0...

Page 15: ...the LEDs are powered using the default 12V LED power supply make sure that the power adapter is suited to deliver this extra power to the LEDs see Section 2 3 1 A servo connector cable must be properl...

Page 16: ...ux Smart Charging Controller Configuration Manual TYPE BRAND INFO MeterType configuration setting RS485 ABB B23 Connect via Modbus Meter is set up in the software 1 RS485 Carlo Gavazzi EM24DIN Connect...

Page 17: ...Connect via Modbus Meter is set up in the software 14 RS485 Iskra WM3 6 Connect via Modbus Meter is set up in the software 15 RS485 Schrack MGRZK465 Connect via Modbus Meter is set up in the software...

Page 18: ...8 NONE 1 1 Iskra WM3 6 9600 8 NONE 2 1 Schrack MGRZK465 9600 8 NONE 2 1 The reason pulse meters are not recommended is that for optimal functioning of the GreenFlux Smart Charging controller the charg...

Page 19: ...READY specification must be respected 4 SERVICE AND SAFETY STATEMENT Statement about Service and Safety regarding the smart charging controller 4 1 SERVICE The smart charging controller does not have...

Page 20: ...URL 10 1 0 110 when connected 5 2 SERVICE DEVICE LAPTOP SET UP 5 2 1 IP SUBNET MASK SETTINGS ON SERVICE DEVICE WINDOWS The service device mostly a laptop needs to be set up to make it ready for connec...

Page 21: ...ange adapter options 4 Select the adapter to configure then do a right button click on it and select Properties 5 In the appearing window Select the Internet Protocol Version 4 TCP IPv4 setting and cl...

Page 22: ...For the configuration to work properly the adapter needs to be reset by unplugging and re plugging the LAN cable 5 2 2 FIREWALL SETTINGS PING SUPPORT 1 Click Start and search for Windows Defender Fir...

Page 23: ...controller make sure the charging station is up and running and use a standard LAN cable to connect your service device laptop with the controller using the LAN port of both the controller and the se...

Page 24: ...arging station management platform The local management password for first time use is _ r33nFl x_ After receiving a getConfiguration command the active local management password can be found in the c...

Page 25: ...needs to establish the local management connection again refer to section 5 3 1 Though it is possible to enter invalid values it is not possible to set up a configuration item with an invalid value wh...

Page 26: ...hows real time logging as it is created written to the file system of the controller This is the same logging that is made accessible when requesting diagnostics from the controller In order to test v...

Page 27: ...ation items such as the GPRS detailed connection settings Also the local authentication list can be edited in this screen and all standard OCPP Backoffice remote functionality e g unlock connector can...

Page 28: ...ing station and the controller It is advised that the controller is not placed in direct proximity of high power switching parts min 30cm distance When using a GPRS internet connection the quality of...

Page 29: ...in starting up very fast flashing RED LED for 2 seconds followed by fast flashing GREEN LED for 2 seconds followed by slow flashing BLUE LED for 2 seconds This sequence is repeated until the software...

Page 30: ...ase of a power failure Temperature control PCB temperature sensor for reading ambient temperature For every socket a double wired PT100 temperature sensor can be connected Relay control Connections fo...

Page 31: ...nector For more detailed information please refer to Section 2 Also the advised cable types AWG dimension for connecting to other devices or charging station parts are given 7 3 1 SOCKET CONTROL Pin c...

Page 32: ...ling signal socket 2 AWG 18 7 3 3 CARD READERS Both card reader connectors have the same pin connection definition for connecting a SPI RFID reader PIN CONNECTION CABLE TYPE DESCR 1 3V3 AWG 24 2 RST A...

Page 33: ...anual version 4 6 2019 11 05 Doc nr GFX 2017 14201807 7 3 5 INTERNET Available connectors for Internet connection PIN CONNECTION CABLE TYPE DESCR LAN RJ45 Ethernet cable to router RJ45 GPRS A GPRS ant...

Page 34: ...8 CONNECTION DIAGRAM...

Page 35: ...enFlux Dual Socket Smart Charging Controller page 35 GreenFlux Assets B V All rights reserved Installation Manual version 4 6 2019 11 05 Doc nr GFX 2017 14201807 This page is available for personal no...

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