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CRYSTAL® BATTERY USER MANUAL
6.1 GENERAL
SAFETY
CAUTION: YOU SHOULD BE TRAINED IN
HANDLING, INSTALLING, OPERATING AND
MAINTAINING BATTERIES BEFORE YOU WORK
ON ANY BATTERY SYSTEM.
You must understand the risk of working with
batteries and be prepared and equipped to take the
necessary safety precaution. If not, contact your
nearest Crystal® batteries authorized distributor or
dealer to clarify any of the noted safety precautions.
6.2
SAFETY EQUIPMENT
AND CLOTHING
When working with a Crystal® Battery system, be
sure you have the necessary tools and safety
equipment, including but not limited to:
• Insulated tools
• Rubber gloves
• Fire extinguisher
• Rubber apron
• Safety goggles
ALWAYS
• Remove all jewelry (i.e. rings, watches,
chains, etc.)
• Keep sparks and flames away from the battery
NEVER
• Lay tools or metallic objects on the battery
modules.
Using the correct tools and wearing proper safety
equipment will help prevent injury should an accident
occur.
6.3 SAFETY
PRECAUTIONS
6.3.1 Sulphuric Acid Burns
Crystal® batteries are sealed batteries with an
electrolyte that solidifies into a non-dangerous white
crystalline powder. Although there is no direct acid
danger, Crystal® batteries do contain <3% sulphuric
acid. Since sulphuric acid can cause burns and other
serious injuries, below guidelines must be observed.
In case of SKIN CONTACT with sulphuric acid,
IMMEDIATELY:
1. REMOVE contaminated CLOTHING
2. FLUSH the area THOROUGHLY
with WATER
3. SEEK MEDICAL ATTENTION, if required
In case of eye contact with sulphuric acid,
IMMEDIATELY:
1. FLUSH THOROUGHLY for at least 15
minutes with large amounts of WATER
2. SEEK MEDICAL ATTENTION
In case of sulphuric acid contact with
clothing or material, IMMEDIATELY:
1. Remove contaminated clothing
2. Apply a solution of sodium bicarbonate
solution (0.5kg/ 5.0L 1.0lb/1.0 gal liters
of water on the clothing or material
3. Apply the solution until bubbling stops,
then rinse with clean water
6.3.2 Explosive Gasses
According to IEC 60896-21/22 Crystal® batteries
have very low gassing compared to conventional
lead-based batteries. Only after extended and severe
overcharging gas is observed. For safety purposes
below, guidelines must be observed.
Batteries can generate gases, which when
released and introduced to a spark sourcecan
explode, causing blindness and other serious
personal injury. Always wear protective clothing and
use the correct safety tools. Eliminate any potential
of sparks, flames or arcing.
In case of fire:
To extinguish a fire in a battery room containing
Crystal® batteries, use a CO2, foam or
dry-chemical extinguishing medium. Do NOT
discharge the extinguisher directly onto the battery.
The resulting thermal shock may cause cracking of
the battery case/cover.
Special procedures:
If batteries are on charge, shut off power. Use
positive-pressure, self-contained breathing apparatus.
Toxic fumes:
Burning plastic may cause toxic fumes. Leave area
as soon as possible if toxic fumes are present. Wear
breathing apparatus if required to remain in the area.
6.
SAFETY
GUIDE
