Green Rhino CRYSTAL 12-GREV-100 User Manual Download Page 2

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CRYSTAL® BATTERY USER MANUAL

GREEN RHINO

USER MANUAL

This manual provides full instructions regarding safety, storage, operation, and maintenance for Crystal®

batteries, as well as certain installation considerations. Failure to observe the precautions as presented

may result in damage to equipment, injury, or loss of life.

GREEN

This document is proprietary to and copyright of Green Rhino. This document cannot be copied or reproduced in

whole or in part without the express written permission of Green Rhino.

Green Rhino reserves the right to make updates and changes to any and all product-related documentation with

or without informing distributors, resellers, and users. Please check our website (www.greenrhino-energy.com)
regularly for literature updates, document changes, and profile updates.

Summary of Contents for CRYSTAL 12-GREV-100

Page 1: ...USER MANUAL SAFETY STORAGE OPERATIONS AND MAINTENANCE WWW GREENRHINO ENERGY COM INFO GREENRHINO ENERGY COM...

Page 2: ...of life 2020 BY GREEN RHINO ALL RIGHTS RESERVED This document is proprietary to and copyright of Green Rhino This document cannot be copied or reproduced in whole or in part without the express writte...

Page 3: ...f the same capacity and size as originals used in equipment 2 Do not misuse or disassemble deconstruct Crystal batteries this could result in human injury or cause damage to the batteries In no event...

Page 4: ...teristics GRGS HGRGS GRFT GRLS 15 3 1 1 GRGS HGRGS GRFT 12 Volt Cyclic Charge Specifications 16 3 1 2 GRGS HGRGS GRFT 12 Volt Float Charge Specifications 17 3 1 3 GRGS 6 Volt Cyclic Charge Specificati...

Page 5: ...NANCE 31 5 1BatteryMaintenance 31 5 1 1 Quarterly Maintenance 31 5 1 2Annual Maintenance 31 6 SAFETY GUIDE 32 6 1GeneralSafety 32 6 2 Safety Equipment and Clothing 32 6 3SafetyPrecautions 32 6 3 1 Sul...

Page 6: ...state of charge Crystal batteries can be stored for 2 years at 25 C 77 F Crystal batteries hold no cadmium no antimony and 3 sulphuric acid Crystal batteries operate at higher temperatures with lower...

Page 7: ...ission Tower Systems UPS Uninterruptible Power Supply PABX Microwave Relay Stations and Data Centers Radio and Broadcasting Stations Hybrid systems Power Plants Substations and Transmission Systems Em...

Page 8: ...0 mm 10 2 W 169 mm 6 7 H 215 mm 8 5 L 260 mm 10 2 W 169 mm 6 7 H 215 mm 8 5 L 331 mm 13 W 176 mm 6 9 H 219 mm 8 6 L 330 mm 13 W 172 mm 6 8 H 255 mm 10 L 484 mm 19 1 W 170 mm 6 7 H 241 mm 9 5 4 12 GREV...

Page 9: ...WEIGHT L 70 mm 2 8 W 47 mm 1 9 H 105 mm 4 1 L 151 mm 5 9 W 35 mm 1 4 H 102 mm 4 L 151 mm 5 9 W 50 mm 2 H 100 mm 3 9 L 151 mm 5 9 W 50 mm 2 H 100 mm 3 9 L 298 mm 11 7 W 172 mm 6 8 H 230 mm 9 1 6 V 6 6...

Page 10: ...28 7 lbs 7 8 kg 17 2 lbs 8 5 kg 18 7 lbs 22 3 kg 49 2 lbs 27 kg 59 5 lbs 16 9 kg 37 3 lbs 21 kg 46 3 lbs 31 5 kg 69 5 lbs 59 kg 130 1 lbs 62 kg 136 7 lbs 36 5 kg 80 5 lbs 46 5 kg 102 5 lbs WEIGHT L 15...

Page 11: ...2 V 100 200 6 7 8 2 GRLS 600 2 GRLS 800 2 GRLS 1000 2 GRLS 500 5 800 1000 500 600 10 11 12 2 GRLS 2000 2 GRLS 2200 2 GRLS 3000 2 GRLS 1500 9 2200 3000 1500 2000 RATED VOLTAGE BATTERY NAME RATED AH 10...

Page 12: ...far better performance characteristics when compared to conventional bat teries as a result of technological electro chemical breakthroughs The fundamental issues of Lead Acid battery like pollution e...

Page 13: ...ion or gravity may eventually reduce usage life The positive and negative active material reacts with the acidic element of the electrolyte and becomes lead sulphate and water when discharging causing...

Page 14: ...battery will NEVER be fully charged If you intend to use Crystal batteries in a float application then we encourage you to contact the Green Rhino technical team to discuss the application ensuring y...

Page 15: ...other inline devices When charging with a new charger always observe the battery during the first few charge cycles to ensure that the charger progresses through each stage of charge Green Rhino alwa...

Page 16: ...t of 0 15C C10 15 of the battery s 10 hour rated capacity for 3 5 hours with a variable voltage until the battery voltage reaches 14 8 volts Do not exceed 5 hours charge time in the absorption stage F...

Page 17: ...rrent of 0 10C C10 10 of the battery s 10 hour rated capacity for 6 hours with a variable voltage until the battery voltage reaches 13 7 volts Do not exceed 7 hours charge time in the bulk boost phase...

Page 18: ...onstant current of 0 15C C10 15 of the battery s 10 hour rated capacity for 3 5 hours with a variable voltage until the battery voltage reaches 7 4 volts Do not exceed 5 hours charge time in the absor...

Page 19: ...C10 10 of the battery s 10 hour rated capacity for 6 hours with a variable voltage until the battery voltage reaches 6 85 volts Do not exceed 7 hours charge time in the bulk boost phase Absorption Flo...

Page 20: ...nt current of 0 15C C10 15 of the battery s 10 hour rated capacity for 3 5 hours with a variable voltage until the battery voltage reaches 2 466 volts per cell Do not exceed 5 hours charge time in the...

Page 21: ...arge with a constant current of 0 10C C10 10 of the battery s 10 hour rated capacity for 6 hours with a variable voltage until the battery voltage reaches 2 283 volts Do not exceed 7 hours charge time...

Page 22: ...industrial cleaning machines golf carts caravan 4WD and many more The electric vehicle batteries have the same high outstanding characteristics as the GRGS range however there are a few differences to...

Page 23: ...capacity for 3 5 hours with a variable voltage until the battery voltage reaches 14 7 Volts Then reduce the current again to 0 05C until the battery reaches 14 7V Do not exceed 8 hours charge time in...

Page 24: ...d capacity for 3 5 hours with a variable voltage until the battery voltage reaches 9 8 volts Then reduce the current again to 0 05C until the battery reaches 9 8V Do not exceed 8 hours charge time in...

Page 25: ...capacity for 3 5 hours with a variable voltage until the battery voltage reaches 7 4 Volts Then reduce the current again to 0 05C until the battery reaches 7 4V Do not exceed 8 hours charge time in t...

Page 26: ...e internal cell voltages Soak the lead Saturation charge To ultimately recover voltage and capacity Purification charging is achieved by the following process 1 Use at least half the rated Ah of the b...

Page 27: ...get hot under certain discharge loads Cycle Charge Float Charge Temperature C Temperature F CELL CHARGE VOLTAGE VS TEMPERATURE CHART 40 40 35 31 30 22 25 13 20 4 15 5 10 14 5 23 0 32 5 41 10 50 15 59...

Page 28: ...3 5 4 Discharge Voltage The termination voltage refers to the battery voltage dropping during discharge to the minimum working voltage required for operation The termination voltage and the discharge...

Page 29: ...in a clean well ventilated and dry environment WARNING Avoid direct exposure of Crystal Batteries to the sun WARNING The optimum storage temperature of Crystal batteries is 15 C to 25 C The minimum st...

Page 30: ...n Ensure that all heating and cooling ducts are directed away from the batteries The installation site should be kept clean dry and well ventilated at all times To prevent a temperature rise of the ba...

Page 31: ...ries series is required 5 1 1 Quarterly Maintenance Keep the battery room clean Measure and record the ambient temperature of the battery room Check the cleanliness terminal damage and signs of overhe...

Page 32: ...area THOROUGHLY with WATER 3 SEEK MEDICAL ATTENTION if required In case of eye contact with sulphuric acid IMMEDIATELY 1 FLUSH THOROUGHLY for at least 15 minutes with large amounts of WATER 2 SEEK ME...

Page 33: ...DED system is intentionally grounded by connecting a battery terminal to ground 1 An increased shock hazard exists between the terminal of opposite polarity and ground i e dirt and acid accumulated on...

Page 34: ...ons Check the batteries resting voltage Each cell is at least 2V If a cell is shorted the resting voltage will reflect this i e a 12 Volt battery with a resting volt age around 10V could indicate a sh...

Page 35: ...e charge voltages at higher temperatures Please apply ohms law remem bering that a 1000W load at 12V 83 Amps but at 9 volts it 111 Amps Refer to the battery data sheet for discharge specifications Ple...

Page 36: ...ery Apply the correct charge to the battery AND observe the battery temperature IF 1 The battery takes charge and stays cool typical undercharged condition perform 2 or 3 more discharge and charge cyc...

Page 37: ...nd technical maintenance Establish comprehensive user data files and pay regular visits to customers Please do not dispose used and old batteries casually Battery disposal should be referred to local...

Page 38: ...0 Apopka FL 32703 United States E usa greenrhino energy com T 1 407 978 1314 GREEN RHINO EMEA Boteyken 363 3454 PD Utrecht The Netherlands E emea greenrhino energy com T 31 0 88 0186 200 V01 REV03 WWW...

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