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GECI

 BLACK DIAMOND CHARGER 

OPERATION 

CONNECTION OF THE BATTERY, AUTOMATIC START  

Connect the Battery to the charger, using a connector of adequate 

size. When the battery is correctly connected, the charger visualizes 

the following message:

WIRELESS CONNECTION TO BATTERY IDENTIFICATION MODULE (OPTIONAL)

If the Battery Identification Module is enabled, a few seconds after 

the connection of the battery, the charger will try to establish a 

wireless connection. And the display will visualize the message:

When the wireless connection is active the charger is ready to start 

the charging cycle. The display visualizes the message:

At this point, the battery information are transferred to the charger 

and are visualized on the display. The charger is now ready to start. 

Depending on the programmed start time window (Parameter 8), 

the charger may enter in stand-by mode, and the display visualizes 

the message:

Where (hh.mm)A represents the real time at that moment, and 

(hh.mm)B represents the programmed start time. 

When the charge begins, the display visualizes the message:

BATTERY VOLTAGE TOO HIGH

If the battery voltage is higher than a maximum threshold, the 

charge will not start and the display visualizes the message:

If  this  message  appears,  it’s  recommended  to  verify  that  the  nominal  battery  voltage matches the nominal voltage of 

the charger. Probably a wrong battery has been connected.

BATTERY VOLTAGE TOO LOW

If the battery voltage is lower than a minimum threshold, the charge 

will not start and the display visualizes the message:

If this message appears, it’s recommended to verify that the nominal 

battery voltage matches the nominal voltage of the charger. Probably a wrong battery has been connected. 

It’s also possible that the battery has been deeply discharged, bringing the voltage below the minimum value 

required for the automatic start the charge. In this case, it’s possible to start the charge manually, by pushing 

the button DOWN for 5 seconds.

CHARGE CYCLE    

When the preliminary controls are complete, the charge starts automatically, and the display visualizes the following 

information:
•   Battery Voltage 

[Volt]

•   Charging Current 

[Amps]

•   Time of Charge 

[hours.minutes]

•   Capacity Returned 

[Ah]

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 15/28 

 

 

 

   5. OPERATION  

 

 

 

CONNECTION OF THE BATTERY, AUTOMATIC START  

 

 

 

Connect the Battery to the charger, using a connector of adequate size. 

When the battery is correctly connected, the charger visualizes the following message: 

 

 

BATTERY 

CONNECTED

 

 

 

WIRELESS CONNECTION TO BATTERY IDENTIFICATION MODULE (OPTIONAL)

 

 

If  the  Battery  Identification  Module  is  enabled,  a  few  seconds  after  the  connection  of  the 

battery, the charger will try to establish a wireless connection. And the display will visualize 

the message: 

 

 

BATT ID MODULE 

SEARCHING...

 

 

 

 

When the wireless connection is active the charger is ready to start the charging cycle. The 

display visualizes the message: 

 

 

BATT ID MODULE 

CONNECTED

 

 

 

At this point, the battery information are transferred to the charger and are visualized on the 

display. 

 

The charger is now ready to start. 

 

Depending on the programmed start time window (Parameter 8), the charger may enter in 

stand-by mode, and the display visualizes the message: 

 

 

 

DELAYED START 

(hh.mm)A →  (hh.mm)B

 

 

 

Where  (hh.mm)A  represents  the  real  time  at  that  moment,  and  (hh.mm)B  represents  the 

programmed start time. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 15/28 

 

 

 

   5. OPERATION  

 

 

 

CONNECTION OF THE BATTERY, AUTOMATIC START  

 

 

 

Connect the Battery to the charger, using a connector of adequate size. 

When the battery is correctly connected, the charger visualizes the following message: 

 

 

BATTERY 

CONNECTED

 

 

 

WIRELESS CONNECTION TO BATTERY IDENTIFICATION MODULE (OPTIONAL)

 

 

If  the  Battery  Identification  Module  is  enabled,  a  few  seconds  after  the  connection  of  the 

battery, the charger will try to establish a wireless connection. And the display will visualize 

the message: 

 

 

BATT ID MODULE 

SEARCHING...

 

 

 

 

When the wireless connection is active the charger is ready to start the charging cycle. The 

display visualizes the message: 

 

 

BATT ID MODULE 

CONNECTED

 

 

 

At this point, the battery information are transferred to the charger and are visualized on the 

display. 

 

The charger is now ready to start. 

 

Depending on the programmed start time window (Parameter 8), the charger may enter in 

stand-by mode, and the display visualizes the message: 

 

 

 

DELAYED START 

(hh.mm)A →  (hh.mm)B

 

 

 

Where  (hh.mm)A  represents  the  real  time  at  that  moment,  and  (hh.mm)B  represents  the 

programmed start time. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 15/28 

 

 

 

   5. OPERATION  

 

 

 

CONNECTION OF THE BATTERY, AUTOMATIC START  

 

 

 

Connect the Battery to the charger, using a connector of adequate size. 

When the battery is correctly connected, the charger visualizes the following message: 

 

 

BATTERY 

CONNECTED

 

 

 

WIRELESS CONNECTION TO BATTERY IDENTIFICATION MODULE (OPTIONAL)

 

 

If  the  Battery  Identification  Module  is  enabled,  a  few  seconds  after  the  connection  of  the 

battery, the charger will try to establish a wireless connection. And the display will visualize 

the message: 

 

 

BATT ID MODULE 

SEARCHING...

 

 

 

 

When the wireless connection is active the charger is ready to start the charging cycle. The 

display visualizes the message: 

 

 

BATT ID MODULE 

CONNECTED

 

 

 

At this point, the battery information are transferred to the charger and are visualized on the 

display. 

 

The charger is now ready to start. 

 

Depending on the programmed start time window (Parameter 8), the charger may enter in 

stand-by mode, and the display visualizes the message: 

 

 

 

DELAYED START 

(hh.mm)A →  (hh.mm)B

 

 

 

Where  (hh.mm)A  represents  the  real  time  at  that  moment,  and  (hh.mm)B  represents  the 

programmed start time. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 15/28 

 

 

 

   5. OPERATION  

 

 

 

CONNECTION OF THE BATTERY, AUTOMATIC START  

 

 

 

Connect the Battery to the charger, using a connector of adequate size. 

When the battery is correctly connected, the charger visualizes the following message: 

 

 

BATTERY 

CONNECTED

 

 

 

WIRELESS CONNECTION TO BATTERY IDENTIFICATION MODULE (OPTIONAL)

 

 

If  the  Battery  Identification  Module  is  enabled,  a  few  seconds  after  the  connection  of  the 

battery, the charger will try to establish a wireless connection. And the display will visualize 

the message: 

 

 

BATT ID MODULE 

SEARCHING...

 

 

 

 

When the wireless connection is active the charger is ready to start the charging cycle. The 

display visualizes the message: 

 

 

BATT ID MODULE 

CONNECTED

 

 

 

At this point, the battery information are transferred to the charger and are visualized on the 

display. 

 

The charger is now ready to start. 

 

Depending on the programmed start time window (Parameter 8), the charger may enter in 

stand-by mode, and the display visualizes the message: 

 

 

 

DELAYED START 

(hh.mm)A →  (hh.mm)B

 

 

 

Where  (hh.mm)A  represents  the  real  time  at  that  moment,  and  (hh.mm)B  represents  the 

programmed start time. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 16/28 

 

 

 

When the charge begins, the display visualizes the message: 

 

 

PREPARING 

TO CHARGE

 

 

 

 

BATTERY VOLTAGE TOO HIGH

 

 

If the battery voltage is higher than a maximum threshold, the charge will not start and the 

display visualizes the message: 

 

 

BATTERY VOLTAGE 

TOO HIGH !!!

 

 

 

 

If  this  message  appears,  it's  recommended  to  verify  that  the  nominal  battery  voltage 

matches the nominal voltage of the charger.  Probably a wrong battery has been connected. 

BATTERY VOLTAGE TOO LOW

 

 

If  the  battery voltage  is  lower  than  a  minimum  threshold, the  charge  will  not  start and  the 

display visualizes the message: 

 

 

BATTERY VOLTAGE 

TOO LOW !!!

 

 

 

 

If  this  message  appears,  it's  recommended  to  verify  that  the  nominal  battery  voltage 

matches the nominal voltage of the charger. 

Probably a wrong battery has been connected. 

 

It's also possible that the battery has been deeply discharged, bringing the voltage below the 

minimum value required for the automatic start the charge. 

 

In this case, it's possible to start the charge manually, by pushing the button DOWN for 5 

seconds. 

 

 

CHARGE CYCLE  

 

 

 

When the preliminary controls are complete, the charge starts automatically, and the display 

visualizes the following information: 

 

•  

Battery Voltage 

[Volt] 

•  

Charging Current 

[Amps] 

•  

Time of Charge 

[hours.minutes] 

•  

Capacity Returned 

[Ah] 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 16/28 

 

 

 

When the charge begins, the display visualizes the message: 

 

 

PREPARING 

TO CHARGE

 

 

 

 

BATTERY VOLTAGE TOO HIGH

 

 

If the battery voltage is higher than a maximum threshold, the charge will not start and the 

display visualizes the message: 

 

 

BATTERY VOLTAGE 

TOO HIGH !!!

 

 

 

 

If  this  message  appears,  it's  recommended  to  verify  that  the  nominal  battery  voltage 

matches the nominal voltage of the charger.  Probably a wrong battery has been connected. 

BATTERY VOLTAGE TOO LOW

 

 

If  the  battery voltage  is  lower  than  a  minimum  threshold, the  charge  will  not  start and  the 

display visualizes the message: 

 

 

BATTERY VOLTAGE 

TOO LOW !!!

 

 

 

 

If  this  message  appears,  it's  recommended  to  verify  that  the  nominal  battery  voltage 

matches the nominal voltage of the charger. 

Probably a wrong battery has been connected. 

 

It's also possible that the battery has been deeply discharged, bringing the voltage below the 

minimum value required for the automatic start the charge. 

 

In this case, it's possible to start the charge manually, by pushing the button DOWN for 5 

seconds. 

 

 

CHARGE CYCLE  

 

 

 

When the preliminary controls are complete, the charge starts automatically, and the display 

visualizes the following information: 

 

•  

Battery Voltage 

[Volt] 

•  

Charging Current 

[Amps] 

•  

Time of Charge 

[hours.minutes] 

•  

Capacity Returned 

[Ah] 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 16/28 

 

 

 

When the charge begins, the display visualizes the message: 

 

 

PREPARING 

TO CHARGE

 

 

 

 

BATTERY VOLTAGE TOO HIGH

 

 

If the battery voltage is higher than a maximum threshold, the charge will not start and the 

display visualizes the message: 

 

 

BATTERY VOLTAGE 

TOO HIGH !!!

 

 

 

 

If  this  message  appears,  it's  recommended  to  verify  that  the  nominal  battery  voltage 

matches the nominal voltage of the charger.  Probably a wrong battery has been connected. 

BATTERY VOLTAGE TOO LOW

 

 

If  the  battery voltage  is  lower  than  a  minimum  threshold, the  charge  will  not  start and  the 

display visualizes the message: 

 

 

BATTERY VOLTAGE 

TOO LOW !!!

 

 

 

 

If  this  message  appears,  it's  recommended  to  verify  that  the  nominal  battery  voltage 

matches the nominal voltage of the charger. 

Probably a wrong battery has been connected. 

 

It's also possible that the battery has been deeply discharged, bringing the voltage below the 

minimum value required for the automatic start the charge. 

 

In this case, it's possible to start the charge manually, by pushing the button DOWN for 5 

seconds. 

 

 

CHARGE CYCLE  

 

 

 

When the preliminary controls are complete, the charge starts automatically, and the display 

visualizes the following information: 

 

•  

Battery Voltage 

[Volt] 

•  

Charging Current 

[Amps] 

•  

Time of Charge 

[hours.minutes] 

•  

Capacity Returned 

[Ah] 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 17/28 

 

 

 

 

 

xx.x V 

xxx A

 

xxx Ah 

x.x t

 

 

 

 

The Black Diamond Charger performs an exclusive charge cycle that is composed by stages 

at constant current and stages at pulsed current, with cool down pauses in between. 

The management of the charging curve is totally automatic. 

 

Depending on the programming of the Full Charge time window (Parameter 9), when the 

battery approaches the gassing voltage the charger may suspend the charge (typical 

opportunity charge cycle). In this situation, the display visualizes the message: 

 

 

 

DELAYED OVERCH. 

(hh.mm)A →  (hh.mm)B

 

 

 

Where (hh.mm)A represents the real time at that moment, and (hh.mm)B represents the 

beginning of the Full Charge / Overcharge time window. 

 

During the cool down pauses, that are normally inserted during the gassing phase, the 

display visualizes the message “Cooling”. 

 

 

 

xx.x V 

Cooling 

xxx Ah  

x.x t

 

 

 

 

 

EMERGENCY STOP  

 

 

 

If the battery doesn't reach the gassing voltage within a predetermined time, the charger will 

suspend the charge, and it will visualize the message 

 

 

EMERGENCY STOP 

VGAS NOT REACHED

 

 

 

In this case, the charge cannot proceed, and it's necessary to disconnect the battery. 

It's recommended to control the battery for damaged cells. 

Summary of Contents for GECI

Page 1: ...n t use the charger near flammable materials 6 DO NOT obstruct the ventilation slots and leave sufficient free space around the unit 7 DO NOT expose the charger to liquids or excessive dust 8 Check th...

Page 2: ...automatic algorithm for the compensation of the voltage drop of the charging leads These functionalities are programmable through an Advanced Configuration Menu Please call your service technician for...

Page 3: ...plastic protection Connect the charger to main supply SELECTION BOARD IN POSITION 208 240 VAC SELE I Page 5 28 ACI NPUTVOLTAGESELECTION208 240or480VAC The three phase models may be configured for 208...

Page 4: ...use the charger it s necessary to control that the ventilation slots are not obstructed and that all the safety precautions reported in this manual are respected GECI BLACK DIAMOND CHARGER STARTUP SE...

Page 5: ...onal is connected the charger compensate the gassing voltage VS temperature of the electrolyte PARAMETER 4 MAXIMUM VOLTAGE Programmable values from 2 40 to 2 80 V Cell or DISABLED Default value 2 80 V...

Page 6: ...25 of C and it should be programmed to operate with charge charging curve A WSa Automatic Algorithm EXAMPLE 3 If the battery capacity is 720 Ah and the time available for charging it is 7 8 hours the...

Page 7: ...lled and properly configured will be charged Disabled The communication of the charger with WBMs is disabled and any battery with correct voltage will be charged Optional When a battery is connected t...

Page 8: ...nding on the programmed start time window Parameter 8 the charger may enter in stand by mode and the display visualizes the message DELAYED START hh mm A hh mm B Where hh mm A represents the real time...

Page 9: ...ient time the charger activates the Equalize cycle automatically based upon the programmed schedule If the charge cycle ends outside of the programmed Equalize time window the charger remains in stand...

Page 10: ...ion that are during the normal charge cycle DISCONNECTION OF THE BATTERY DURING THE CHARGE WARNING DON T DISCONNET THE BATTERY DURING THE C RISK OF EXPLOSION Ifit snecessarytodisconnectthebatterywhile...

Page 11: ...ensure that the position of the battery power cables and charger cables are correct As illustrated below it is important that the cables are not overlapping or entwined in the cables of another batter...

Page 12: ...lly Equalize completed successfully Refresh Cycle NOT executed because battery was disconnected 08 Charge completed successfully Equalize completed successfully Refresh Cycle started but not completed...

Page 13: ...ification Module WBM 37 Charge never started The battery has been disconnected while the charger was communicating with the Battery Identification Module WBM 38 Desulphation cycle NOT completed The ba...

Page 14: ...ed the WBM communicate that the voltage of battery is not compatible with this charger 76 Emergency Stop Maximum temperature exceeded during desulphation GROUP 5 WARNING MESSAGES 80 Maximum finishing...

Page 15: ...O OR AFFECTING THIS WRITTEN WARRANTY 2 7 2018 rev1tv TM GECI BLACK DIAMOND CHARGER WARRANTY GECI BATTERY CHARGERS DIAMOND SERIES GREEN BLACK RED and ORANGE Green Energy Concepts Inc hereinafter called...

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