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DC Inverter Series for R410A Unitary Split Air Conditioner 

13 

3.2.2.3 Pipe Bending 

(1) The pipes are shaped by your hands. Be careful not to collapse them.

(2) Do not bend the pipes in an angle more than 90°.
(3) If the pipe is repeatedly bent or extended, it will become hard and difficult to

be bent or extended. So do not bend or extend the pipe for more than 3
times.

(4) When bending the pipe, do not bend it

excessively, otherwise it will get
broken. As shown beside, use a sharp
cutter to cut the heat insulating pipe
and bend it after the pipe is exposed.
After bending, place the heat
insulating pipe back on the pipeline
and fix it with adhesive tape.

3.2.2.4 Connection Pipe Of The Units 

. Connect the pipe to the unit. Please follow the instructions stated in the figures

below. Use both spanner and torque wrench.

. When connecting the tapered screw nut, first apply chilled machine oil on its

inner and outer surface and then screw it up for 3~4 circles.

. Confirm the tightening torque by referring to the following table (If the screw

nut is over-twisted, it may be damaged and cause leakage).

. Check whether gas leakage occurs to the connection pipe and then apply

thermal insulation, as shown below.

. Wind sponge around the joint of gas pipe and heat insulation sheath of gas

collecting pipe.

. Be sure to connect gas pipe after liquid pipe is connected.

Summary of Contents for FLEXX36HP230V1AO

Page 1: ...re reference If you lose this Manual please contact your local distributor or visit www greecomcomfort com resources now to download and file the electronic version Installation Owner s Manual Origina...

Page 2: ...INTENTIONALLY BLANK...

Page 3: ...product is not to be used for long cut off the power supply please energize and preheat the unit in advance before reusing it 3 Please properly select the model according to actual using environment...

Page 4: ...Electric Appliances Inc of Zhuhai Exception Clauses Manufacturer will bear no responsibilities when personal injury or property loss is caused by the following reasons 1 Damage the product due to impr...

Page 5: ...2 Error Code 27 4 3 Unit Maintenance 28 4 4 Notice on Maintenance 29 4 5 After Sales Services 34 This marking indicates that this product should not be disposed with other household wastes To prevent...

Page 6: ...or use can cause explosion fire electrical shock or other conditions which may cause death personal injury or property damage Consult a qualified installer service agency or your distributor or branch...

Page 7: ...d transportation materials including nails metal or wooden parts and plastic packing material must be treated in a safe way 1 Please install according to this instruction manual Installation must be p...

Page 8: ...te the air conditioner with wet hands Do not wash or sprinkle water on the air conditioner otherwise malfunction or electric shock will occur 15 Do not dry the filter with bare flame or an air blower...

Page 9: ...ect the outdoor unit from small animals because they may damage the electric components and cause malfunction of the air conditioner 1 If thermostat is to be used it should be connected first before p...

Page 10: ...ppearance Q ty Usage 1 Adapter pipe 1 Connect the unit with the liquid pipe 2 Adapter pipe 1 Connect the unit with the gas pipe 3 Installation 3 1 Installation Preparation 3 1 1 Selection of Installat...

Page 11: ...a well ventilated place with no obstacles nearby that may obstruct the air inlet and outlet 4 The installation location should be able to withstand the weight and vibration of outdoor unit and allow t...

Page 12: ...0HP230V1AO Unit inch mm Dimensions Model A B C D E G FLEXX60HP230V1AO 42 3 4 1085 16 7 8 427 53 3 4 1365 24 1 2 620 15 1 2 395 14 1 2 370 3 1 3 Diagram of Unit Installation Space and Location 1 Diagra...

Page 13: ...outdoor unit is to be installed A E Hb Hd H in a b c d e B 4 A B C 12 4 4 B E 4 40 A B C E 12 6 6 40 D 40 D E 40 40 B D Hb Hd Hd H 4 40 Hb Hd Hd H 4 40 B D E Hb Hd Hb 1 2H 10 80 40 1 2H Hb H 10 80 40...

Page 14: ...e to be installed side by side Unit in A E Hb Hd H in a b c d e A B C 12 12 40 A B C E 12 12 40 40 D 80 D E 80 40 B D Hb Hd Hd H 12 80 Hb Hd Hd 1 2H 10 80 1 2H Hd H 12 100 B D E Hb Hd Hb 1 2H 12 80 40...

Page 15: ...eries for R410A Unitary Split Air Conditioner 10 3 When outdoor units are installed in rows Unit in Hb H in Hb 1 2H b 10 1 2H Hb H b 12 Hb H Prohibited 4 When outdoor units are installed one above ano...

Page 16: ...t and the installation base 4 When the outdoor unit is in heating or defrosting it needs to drain water When installing the drain pipe plug the accompanied drainage connector to the drainage hole on t...

Page 17: ...98 30 49 15 Connection pipe should adopt water proof insulating material Its wall thickness should be 0 5 1 0mm and the pipe wall should be able to withstand 6 0MPa The longer the connection pipe is t...

Page 18: ...the heat insulating pipe back on the pipeline and fix it with adhesive tape 3 2 2 4 Connection Pipe Of The Units Connect the pipe to the unit Please follow the instructions stated in the figures below...

Page 19: ...nch Tightening torque N m 1 4 15 30 3 8 35 40 1 2 45 50 5 8 60 65 3 4 70 75 7 8 80 85 3 2 2 5 Sealing of the Knock off Hole As for the built in valve model during the installation process for connecti...

Page 20: ...he switch at the lower pressure side of the manifold valve assembly and start the vacuum pump Meanwhile the switch at the high pressure side of the manifold valve assembly should be kept closed otherw...

Page 21: ...vacuation 3 2 4 Refrigerant Adding See the following table for the amount of additional refrigerant Item Model Standard pipe length Unnecessary charge pipe length Additional refrigerant amount for ext...

Page 22: ...d fixed onto the wall with fittings 2 If the outdoor unit is above the indoor unit arrange the pipeline according to the following diagram 1 Wind the insulating tape from bottom to top 2 The whole pip...

Page 23: ...external power cords and the thermostat wires and outdoor unit must not be squeezed Never pull stretch or bend the wires The external power cords the thermostat w ires and outdoor unit must not colli...

Page 24: ...crew on the terminal board 3 Use nippers to bend the solid wire into a ring that fits the terminal screw 4 Form a proper ring and then put it on the terminal board Use a screwdriver to tighten up the...

Page 25: ...e clamps as shown in the following figure Before working please check whether the units are powered on Wrong wire connection may burn the electrical components Connect the wires securely to the wiring...

Page 26: ...latter ones with small clamps Use screws to tighten up the thermostat wires and power cords of the units on the terminal board Wrong connection may lead to fire hazard If the thermostat wires of the...

Page 27: ...s for R410A Unitary Split Air Conditioner 22 Remove the big handle front panel of the outdoor unit and insert one end of the thermostat cord and the power cord to the terminal board Single phase unit...

Page 28: ...produce noise Did you do water leakage test Cooling capacity may become unsatisfactory Is the unit well insulated from heat Condensate water drops may occur Does water drainage go well Condensate wat...

Page 29: ...pipe are open 4 The inside of the unit should be clean Take irrelevant objects out if there is any 5 After checking re install the front side plate Operation after connecting the power 1 If all the ab...

Page 30: ...the circuit breaker Power failure Restart after power is resumed Power plug is loose Re insert the power plug Bad cooling or heating effect Air inlet and outlet of the units have been blocked Clear th...

Page 31: ...ut 30s later the purr of the unit becomes low About 20s after the unit first enables the heating mode or there is refrigerant brushing sound when defrosting under heating It s the sound of 4 way valve...

Page 32: ...al situations it may get damaged and cause electric shock or fire hazard Do not repair the air conditioner by yourself Improper maintenance will cause electric shock or fire hazard Please contact Gree...

Page 33: ...et any inflammable objects near the unit Do not use organic solvent to clean the air conditioner If you need to replace a component please ask a professional to repair with a component supplied by the...

Page 34: ...Check if the air filter screen is properly installed 4 If starting up again after long term shut down preset the power switch of air conditioner to ON status before 8h of operation to preheat the cran...

Page 35: ...e electrical components are being changed they shall be fit for the purpose and to the correct specification At all times the manufacturer s maintenance and service guidelines shall be followed If in...

Page 36: ...omponents 4 4 2 1 Electrical Safety From the equipment being worked upon prior to any removal of sealed covers etc If it is absolutely necessary to have an electrical supply to equipment during servic...

Page 37: ...ntinual vibration from sources such as compressors or fans 4 4 5 Charging Procedures In addition to conventional charging procedures the following requirements shall be followed 1 Ensure that contamin...

Page 38: ...ppropriate standards 4 Pump down refrigerant system if possible 5 If a vacuum is not possible make a manifold so that refrigerant can be removed from various parts of the system 6 Make sure that cylin...

Page 39: ...th leak free disconnect couplings and in good condition Before using the recovery machine check that it is in satisfactory working order has been properly maintained Consult manufacturer if in doubt T...

Page 40: ...g China 519070 Tel 86 756 8522218 Fax 86 756 8669426 E mail gree gree com cn www gree com U S CONTACT INFORMATION TRADEWINDS LLC www greecomfort com resources E mail info twclimate com Contractor Supp...

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