GREAT PLANES Matt Chapman Cap 580 Instruction Manual Download Page 2

INTRODUCTION ................................................................2
AMA ...................................................................................2
SAFETY PRECAUTIONS ..................................................2
ADDITIONAL ITEMS REQUIRED .....................................3

Hardware and Accessories..........................................3
Engine..........................................................................3
Adhesives and Building Supplies.................................3
Optional Supplies and Tools ........................................3

IMPORTANT BUILDING NOTES.......................................4
COMMON ABBREVIATIONS ............................................4
KIT CONTENTS.................................................................5
ORDERING REPLACEMENT PARTS...............................6
PREPARATIONS................................................................7
ASSEMBLE THE WING .....................................................7

Install the Ailerons .......................................................7
Install the Aileron Servos and Pushrods .....................8
Join the Wing ...............................................................9

ASSEMBLE THE  FUSELAGE .........................................10

Install the Stab, Elevators and Rudder ......................10
Install the Landing Gear and Wheel Pants ................12
Install the Engine, Fuel Tank and Throttle Servo .......12
Install the Cowl ..........................................................14
Install the Radio System ............................................15

FINAL TOUCHES.............................................................17

Install the Pilot and Canopy .......................................17
Apply the Decals........................................................17

GET THE MODEL READY TO FLY..................................17

Check the Control Directions .....................................17
Set the Control Throws ..............................................17
Balance the Model (C.G.) ..........................................18
Balance the Model Laterally ......................................19

PREFLIGHT .....................................................................19

Identify Your Model.....................................................19
Charge the Batteries..................................................19
Balance Propellers.....................................................19
Ground Check............................................................19
Range Check .............................................................19

ENGINE SAFETY PRECAUTIONS .................................20
AMA SAFETY CODE ......................................................20
CHECK LIST....................................................................20
FLYING.............................................................................21

Takeoff .......................................................................21
Flight ..........................................................................22
Landing ......................................................................22

ENGINE MOUNT TEMPLATE..........................................23

Congratulations on your purchase of the Great Planes CAP
580. We have painstakingly reproduced the airplane which
has been flown in shows throughout the U.S.A. by aerobatic
champion Matt Chapman. We think you will enjoy the way it
flies as well as the compliments you get every time you bring
it to the flying field.

For the latest technical updates or manual corrections to the
CAP 580 .40 -.70 ARF visit the Great Planes web site at
www.greatplanes.com. Open the “Airplanes” link, then select
the CAP 580 ARF. If there is new technical information or
changes to this model a “tech notice” box will appear in the
upper left corner of the page.

We urge you to join the AMA (Academy of Model Aeronautics)
and a local R/C club. The AMA is the governing body of model
aviation and membership is required to fly at AMA clubs.
Though joining the AMA provides many benefits, one of the
primary reasons to join is liability protection. Coverage is not
limited to flying at contests or on the club field. It even applies
to flying at public demonstrations and air shows. Failure to
comply with the Safety Code (excerpts printed in the back of
the manual) may endanger insurance coverage. Additionally,
training programs and instructors are available at AMA club
sites to help you get started the right way. There are over
2,500 AMA chartered clubs across the country. Contact the
AMA at the address or toll-free phone number below:

Academy of Model Aeronautics

5151 East Memorial Drive

Muncie, IN 47302-9252

Tele. (800) 435-9262

Fax (765) 741-0057

Or via the Internet at:

http://www.modelaircraft.org

IMPORTANT!!! Two of the most important things you can do
to preserve the radio controlled aircraft hobby are to avoid
flying near full-scale aircraft and avoid flying near or over
groups of people.

1. Your CAP 580 should not be considered a toy, but rather
a sophisticated, working model that functions very much like
a full-size airplane. Because of its performance capabilities,
the CAP 580, if not assembled and operated correctly, could
possibly cause injury to yourself or spectators and damage
to property.

2. You must assemble the model according to the
instructions
. Do not alter or modify the model, as doing so
may result in an unsafe or unflyable model. In a few cases
the instructions may differ slightly from the photos. In those
instances the written instructions should be considered 
as correct.

PROTECT YOUR  MODEL, YOURSELF

& OTHERS...FOLLOW THESE

IMPORTANT SAFETY PRECAUTIONS

AMA

INTRODUCTION

TABLE OF CONTENTS

2

Summary of Contents for Matt Chapman Cap 580

Page 1: ...ediately in new and unused condition to the place of purchase To make a warranty claim send the defective part or item to Hobby Services at the address below Hobby Services 3002 N Apollo Dr Suite 1 Ch...

Page 2: ...ft corner of the page We urge you to join the AMA Academy of Model Aeronautics and a local R C club The AMA is the governing body of model aviation and membership is required to fly at AMA clubs Thoug...

Page 3: ...Remember Take your time and follow the instructions to end up with a well built model that is straight and true Four channel radio Four 54 oz in servos and one 30 oz in servo One 6 150mm servo extens...

Page 4: ...udy photos in following steps to get another view of the same parts The CAP 580 is factory covered with Top Flite MonoKote film Should repairs ever be required MonoKote can be patched with additional...

Page 5: ...ron 15 Right Wing with Aileron 16 Wing Joiners Kit Contents Photographed 5 32 x 1 1 4 Axles 2 Brass EZ Connector 2 4 40 Blind Nuts 4 6 32 Blind Nuts 4 8 32 Blind Nuts 4 Axle Nuts 2 1 4 20 Blind Nuts 2...

Page 6: ...ices and shipping and handling charges will apply Illinois and Nevada residents will also be charged sales tax If ordering via fax include a Visa or MasterCard number and expiration date for payment M...

Page 7: ...have one use a high speed rotary tool to drill the holes 2 Use a sharp 11 blade to cut a strip of covering from the hinge slots in the wing and aileron 3 Cut eight 3 4 x 1 19mm x 25mm hinges from the...

Page 8: ...r the servo then install a servo arm pointing towards the wingtip 4 Position a large nylon control horn on the aileron positioning it as shown in the sketch and aligning it with the servo Mark the loc...

Page 9: ...d measure the dihedral The distance from the top of the bench to the center of the wing as measured at the wing tip should be approximately 3 3 8 86mm Block the wing tip up while the glue hardens Note...

Page 10: ...drill bit drill from the top of the wing through the wing bolt holes drilling through the wing bolt plate 6 Mount the wing to the fuselage with two 1 4 20 nylon wing bolts 1 Test fit the stab into the...

Page 11: ...selage Make sure it is perpendicular to the stab 8 Locate the tail wheel wire assembly Insert the wire into the tail wheel bracket as shown 9 Bend the wire 90 degrees Once the wire is bent cut the wir...

Page 12: ...k of the fuselage 2 Cut the landing gear axles to a length of 1 3 16 30mm 3 File a flat spot on the end of the axles A high speed rotary tool works well for this also 4 Install an aluminum spacer it l...

Page 13: ...s 9 Place the tray into the fuselage The front tongue on the tray extends forward to hold the fuel tank in position Drill a 1 16 1 6mm hole through the holes on each side of the tray Then screw a 2 x...

Page 14: ...install your servo 15 Install a brass screw lock connector and nylon retainer to the servo arm Slide it onto the pushrod wire center the servo and install the servo arm onto the servo Then install the...

Page 15: ...e ailerons Mark the location for the screw holes Drill through the marks you made with a 1 16 1 6mm drill bit drilling through the elevator Secure the control horn to the aileron with two 2 56 x 5 8 1...

Page 16: ...s wire 10 Be sure the elevator servo is centered Enlarge the first hole in the servo arm with a Hobbico Servo Horn Drill or a 48 or 5 64 2mm drill bit Center the elevators and align the wire pushrod w...

Page 17: ...he trims If necessary remove the servo arms from the servos and reposition them so they are centered Reinstall the screws that hold on the servo arms 2 With the transmitter and receiver still on check...

Page 18: ...manently hold it in place Over time fuel and exhaust residue may soften the adhesive and cause the weight to fall off Use 2 sheet metal screws RTV silicone or epoxy to permanently hold the weight in p...

Page 19: ...ngine manufacturer s instructions to break in the engine After break in confirm that the engine idles reliably transitions smoothly and rapidly to full power and maintains full power indefinitely Afte...

Page 20: ...y 400 feet within 3 miles of an airport without notifying the airport operator I will give right of way and avoid flying in the proximity of full scale aircraft Where necessary an observer shall be ut...

Page 21: ...on the runway Hold up elevator to keep the tail wheel on the ground If necessary adjust the tail wheel so the model will roll straight down the runway If you need to calm your nerves before the maide...

Page 22: ...another attempt When you re ready to make your landing flare and the model is a foot or so off the deck smoothly increase up elevator until it gently touches down Once the model is on the runway and h...

Page 23: ...turing quality controls and tight tolerances in design and tooling give Power Point props true constant pitch throughout the entire blade diameter This combined with lower rotational mass provides gre...

Page 24: ...____________ Where Purchased _________________________ Date Construction Started __________________ Date Construction Finished _________________ Finished Weight __________________________ Date of Firs...

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