GREAT PLANES EXTRA-300SP Instruction Manual Download Page 18

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 9. Installing the rudder servo in the tray is very similar to 

the way the elevator servo was installed in the tray. Locate 
the rudder pushrod and slide it down the rudder pushrod 
guide, as shown.

 10. The position of the pushrod guide exit is easily found 

by lightly pushing on the rudder pushrod. Trim the covering 
from around the pushrod guide exit. Center the rudder and 
mark where the rudder pushrod overlaps the rudder. 

 11. Measure a second mark 5/16" [8mm] from the hinge 

line, as shown. Using a 5/32" [3.6mm] drill bit, drill a hole 
through the rudder at point where the two marks intersect. 
Slide the 6-32 x 2" [51mm] rod through the hole and center 
it. Apply a drop of thread locker to each side of the bolt and 
secure it with the two 6-32 nuts and washers. 

 12. With the rod secure, install a nylon swivel to the end of 

the rod as shown. Install a clevis and clevis keeper to the end 
of the pushrod and slide the pushrod into the pushrod guide. 
Hook the clevis onto the nylon swivel, but do not snap it shut.

 13. Place the rudder servo into the mounting tray. Mark the 

mounting holes and, using a 1/16" [1.6mm] drill bit, drill pilot 
holes for the mounting screws. Install the servo screws and 
remove them. Place two drops of CA in each mounting hole. 
Once the CA has cured, install the servo using the hardware 
provided with the servo.

 14. Center the servo and the rudder. Mark the location 

where the rudder pushrod intersects the servo arm. Make a 
90° bend in the pushrod at the mark. Enlarge the servo horn 
hole using a 5/64" [2mm] drill bit. Place the bend through the 
servo hole, slide the FasLink in place, and trim off the excess 
pushrod. If the rudder is no longer straight when the rudder 
servo is centered, adjust by rotating the clevis as required. 
Once the rudder is straight, snap the clevis shut and slide 
the silicone clevis retainer over the clevis.

 15. There is a cooling air exit provided in the bottom of 

the airframe just in front of the battery tray. Cut the covering 
away from this section to provide cooling for the battery, 
ESC, and motor.

Summary of Contents for EXTRA-300SP

Page 1: ...e place of purchase To make a warranty claim send the defective part or item to Hobby Services at the address below Hobby Services 3002 N Apollo Dr Suite 1 Champaign IL 61822 USA Include a letter stat...

Page 2: ...attributes of both power systems Two rudder placement locations and alternate battery mounting positions have been included to eliminate the need for lead ballast This modeliscapableofthemostextreme3D...

Page 3: ...ants included in this kit are made of fiberglass the fibers of which may cause eye skin and respiratory tract irritation Never blow into a part wheel pant cowl to remove fiberglass dust as the dust wi...

Page 4: ...e risk of damaging the batteries during charging A suitable balancer for the Great Planes ElectriFly Power Series LiPo batteries is the Great Planes ElectriFly Equinox LiPo Cell Balancer GPMM3160 If n...

Page 5: ...750 or Top Flite MonoKote sealing iron TOPR2100 Top Flite Hot Sock iron cover TOPR2175 Top Flite MonoKote trim seal iron TOPR2200 Optional Supplies and Tools Here is a list of optional tools mentioned...

Page 6: ...ight deviations between your model and the published values ORDERING REPLACEMENT PARTS Replacement parts for the Extra 300SP 46 ARF are available using the order numbers in the Replacement Parts List...

Page 7: ...art names exactly as they are written in the Kit Contents list Great Planes Product Support 3002 N Apollo Drive Suite 1 Champaign IL 61822 Telephone 217 398 8970 ext 5 Fax 217 398 7721 E mail airsuppo...

Page 8: ...ron This will allow the CA glue to properly wick through the entire hinge 2 Temporarily insert a T pin into the middle of each hinge This will be used to properly align the hinge when mating the ailer...

Page 9: ...veral occasions where epoxy cleanup will be necessary Instead of wasting whole paper towels stack three or four paper towels on top of each other and cut them into small squares This will conserve pap...

Page 10: ...7 Using the radio and receiver center the servo and attach the control horn as shown If any other arms are present on the servo remove them with a rotary tool or a pair of diagonal pliers Enlarge the...

Page 11: ...he control horn but do not snap in place Connect the bent end to the servo Re center the servo and adjust the linkage by screwing the clevis either in or out until the aileron is straight Once the ail...

Page 12: ...cut portion of the covering remove that section of the covering Be careful not to cut into the wood when removing the covering Use a soldering iron to cut the covering The tip of the soldering iron do...

Page 13: ...er as shown 3 Test fit the tail wheel into both the fuselage and the rudder as shown If the tail wheel does not fit properly use a hobby knife to modify the mounts so the tail wheel fits snugly 4 Plac...

Page 14: ...the 4 40 x 1 4 SHCS as shown Be sure to place a drop of thread locker on the screw before inserting it 4 Trim the covering away from the three landing gear mounting holes and mount the landing gear t...

Page 15: ...e pushrod in place using a nylon FasLink 6 Trim the non bent elevator pushrod so that it is approximately 1 25 4mm shorter than the bent pushrod Place some thread locker on to the 6 32 x 1 4 6mm socke...

Page 16: ...sits flush with the top of the hatch Drill a 1 16 1 5mm hole through the canopy and through the front two plywood mounting plates Insert a wood screw into each hole remove the screws and add two drop...

Page 17: ...otation of the motor is not counter clockwise as viewed from the front of the airplane remove any two of the wires that connect the ESC to the motor and swap them Verify that the motor rotation is cor...

Page 18: ...nto the pushrod guide Hook the clevis onto the nylon swivel but do not snap it shut 13 Place the rudder servo into the mounting tray Mark the mounting holes and using a 1 16 1 6mm drill bit drill pilo...

Page 19: ...w for clearance of the fuel lines 3 Locate the throttle servo and install it as shown using the hardware provided with the servo Bend the pushrod and adjust it so that the throttle servo can move the...

Page 20: ...3 4 95mm long carbon tube over the pushrod leaving approximately 1 8 3mm from the threads to the carbon tube Install the pushrod onto the nylon swivel 9 Center the servo and the rudder Mark the locat...

Page 21: ...kip to step 4 in this section Install the hatch Locate some stiff paper or cardboard Tape the cardboard to the model and make cutouts in the cardboard for places where the cowl needs to be cut away Re...

Page 22: ...o Check the Control Directions in the next section Install and Connect the Motor Battery 1 Remove the propeller IMPORTANT Whenever setting up or working on an electric powered model always remove the...

Page 23: ...tteries with lower voltage will try to equalize with the batteries that have a higher voltage Current will flow from the higher voltage battery into the lower one essentially charging the lower voltag...

Page 24: ...ne whether or not your first flight will be successful If you value this model and wish to enjoy it for many flights DO NOT OVERLOOK THIS IMPORTANT PROCEDURE A model that is not properly balanced will...

Page 25: ...sanctioned R C club site or if you fly somewhere on your own you should always have your name address telephone number and AMA number on or inside your model It is required at all AMA R C club flying...

Page 26: ...ine an on off switch should be connected to the engine coil Do not throw anything into the propeller of a running engine These precautions apply only to electric powered models Always remove the LiPo...

Page 27: ...ycle your receiver battery pack if necessary and make sure it is fully charged 20 If you wish to photograph your model do so before your first flight 21 Range check your radio when you get to the flyi...

Page 28: ...cessive hinge gap Not mounting control horns solidly Poor fit of clevis pin in horn Side play of wire pushrods caused by large bends Excessive free play in servo gears Insecure servo mounting and one...

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