Gravely Zoom XL Bagger Owners Operating Manual And Parts List Download Page 6

GB – 6

Dust, smoke, fog, etc. can reduce vision and cause an 
accident. Mow only in daylight or good artificial light.

Avoid slippery surfaces. Always be sure of your footing.

DO NOT mow on wet grass. Reduced traction could 
cause sliding and effect the machine’s stability.

Watch for traffic when operating near or crossing 
roadways.

Never carry passengers.

DO NOT try to stabilize the machine by putting your foot 
on the ground.

Never direct discharge towards persons or property that 
may be injured or damaged by thrown objects. Use 
extreme caution on gravel surfaces.

Always stand clear of the discharge area.

ALWAYS disengage PTO, stop unit and engine, remove 
key, engage parking brake and allow moving parts to 
stop before leaving operator’s position.

Never engage PTO while raising attachment or when 
attachment is in raised position.

DO NOT operate at too fast a rate. DO NOT change 
engine governor settings or over-speed engine. Slow 
down before turning.

DO NOT operate in reverse unless absolutely necessary. 
ALWAYS look down and behind before and while 
backing.

Stop and inspect equipment if you strike an object or if 
there is an unusual vibration. Repair, if necessary, before 
restarting. Never make adjustments or repairs with the 
engine running.

Mower blades are sharp and can cut you. Wrap the 
blade(s) or wear gloves, and use extra caution when 
servicing them. NEVER weld or straighten mower blades.

Rotation of one blade may cause rotation of the other 
blades.

Take all possible precautions when leaving unit 
unattended. Shut off engine. Remove wire from spark 
plug and secure it away from spark plug.

ALWAYS remove key to prevent unauthorized use.

Know the weight of loads. Limit loads to those you can 
safely control and the unit can safely handle.

Disengage PTO when attachment is not in use. ALWAYS 
turn off power to attachment when travelling, crossing 
driveways, etc.

Mow up and down slopes, not across them.

Keep all movements on the slope 

slow

 and 

gradual

. Do 

not make sudden changes in speed or direction.

Avoid starting or stopping on the slope. If tires lose 
traction, disengage the blades and proceed slowly 

straight

 down the slope.

If you cannot back up a slope or you feel uneasy on it, do 
not mow it.

DO NOT park on slopes unless necessary. When parking 
on slope always chock or block wheels. Always set 
parking brake.

Use a slow speed. Tires may lose traction on slopes 
even though the brakes are functioning properly.

Do not bypass transmission when on a slope.

Tow only with a machine that has a hitch designed for 
towing. Do not attach towed equipment except at the 
hitch point.

Follow the manufacturer’s recommendations for weight 
limits for towed equipment and towing on slopes.

NEVER allow children or others in or on towed 
equipment.

On slopes, the weight of the towed equipment may cause 
loss of control.

Travel slowly and allow extra distance to stop.

Use extra care when loading or unloading unit onto trailer 
or truck.

Secure unit chassis to transport vehicle. NEVER secure 
from rods or linkages that could be damaged.

DO NOT transport machine while engine is running. 

ALWAYS turn off power to attachment and shut off fuel 
when transporting unit.

Keep unit free of debris. Clean up oil or fuel spills.

This product is equipped with an internal combustion 
type engine. DO NOT use unit on or near any 
unimproved, forest-covered or brush covered land unless 
exhaust system is equipped with a spark arrester 
meeting applicable local, state or federal laws. A spark 
arrester, if it is used, must be maintained in effective 
working order by operator.

Fuel is highly flammable and its vapors are explosive. 
Handle with care. Use an approved fuel container.

NO smoking, NO sparks, NO flames. ALWAYS allow 
engine to cool before servicing.

NEVER fill fuel tank when engine is running or hot from 
operation.

NEVER fill or drain fuel tank indoors.

Replace fuel cap securely and clean up spilled fuel.

Never fill containers inside a vehicle or on a truck or 
trailer bed with a plastic liner. Always place containers on 
the ground away from your vehicle before filling.

When practical, remove gas-powered equipment from 
the truck or trailer and refuel it on the ground. If this is not 
possible, then refuel such equipment on a trailer with a 
portable container, rather than from a gasoline dispenser 
nozzle.

Keep the nozzle in contact with the rim of the fuel tank or 
container opening at all times until fueling is complete. 
Do not use a nozzle lock-open device.

If fuel is spilled on clothing, change clothing immediately.

Avoid Electric Shock. Objects contacting both battery 
terminals at the same time may result in injury and unit 
damage. DO NOT reverse battery connections.

Summary of Contents for Zoom XL Bagger

Page 1: ...Owner Operator Parts Manual Model 815022 ZT XL and Zoom XL Bagger 03374600B 1 12 Printed in USA...

Page 2: ...fill out sign and return the product registration card to Ariens or go to www ariens com or www gravely com UNAUTHORIZED REPLACEMENT PARTS Use only Ariens Gravely replacement parts The replacement of...

Page 3: ...death Learn applicable rules and laws in your area Always follow the practices set forth in this manual REQUIRED OPERATOR TRAINING Original purchaser of this unit was instructed by the seller on safe...

Page 4: ...ire bagger are attached NEVER operate bagger if the unit s safety interlock system is not working properly Figure 2 OEe001 1 2 3 5 4 Do not operate mower unless guards are in operating position or bag...

Page 5: ...Only trained adults may operate or service unit Training includes actual operation Local regulations may restrict the age of the operator NEVER allow children to operate or play on or near unit Be al...

Page 6: ...ss necessary When parking on slope always chock or block wheels Always set parking brake Use a slow speed Tires may lose traction on slopes even though the brakes are functioning properly Do not bypas...

Page 7: ...sure slowly from components with stored energy NEVER attempt to make any adjustments to unit while engine is running except where specifically recommended Stop engine remove key or spark plug wire and...

Page 8: ...300 17 33 64 x 1 7 16 x 1 8 Flat Steel Washer 2 06436400 18 1 4 Top Lock Flange Nut 4 06500012 19 5 16 x 2 3 4 Standoff 1 00271200 XL Cover Standoff 1 03375400 20 42 Inch V Belt 1 07212800 48 Inch V B...

Page 9: ...GB 9 OEe009 Figure 3 1 3 30 4 5 48 54 Inch Decks 25 26 24 10 2 5 42 Inch Decks 6 7 8 9 11 12 13 14 15 17 16 18 19 19 20 21 22 28 23 27 29 36 37 31 32 33 34 35 36 38 39 40 41 42...

Page 10: ...Connect the bagger weight bracket and the axle mount bracket with a 5 16 x 3 4 roundhead squareneck bolt item 41 and 5 16 nylon locknut item 39 4 Install two counterweights item 9 on bagger weight bra...

Page 11: ...in step 4 3 Remove hex bolt and washer from right mower deck spindle figure 7 4 Install sheave adapter item 14 sheave item 13 and washer on right mower deck spindle with 3 8 x 1 3 4 hex bolt item 11...

Page 12: ...bolts item 15 9 32 x 5 8 flat steel washers item 16 and 1 4 top lock flange nuts item 18 2 Install complete blower assembly on mower deck with two 3 8 x 1 1 2 x 1 16 washers item 4 two 21 32 x 1 1 4 x...

Page 13: ...1 Install V belt item 20 on mower deck and blower and idler assembly pulley as shown in figure 9 MODIFY BELT COVER 54 INCH DECKS NOTE Skip to Install Belt Cover if installing a bagger kit on a 42 or...

Page 14: ...all 42 inch belt cover item 5 on blower and idler assembly item 1 with two 3 8 x 1 1 2 x 1 16 washers item 4 and 5 16 wing knob item 2 3 Install 42 inch belt cover item 5 on 5 16 x 2 3 4 standoff item...

Page 15: ...p to the stud on the bagger assembly with a hair pin 25 item 21 and to the bracket on the unit frame with a clevis pin 3 8 x 3 4 item 28 and an external hair pin item 22 INSTALL BAG ON FRAME FIGURE 15...

Page 16: ...2 Flip up thumb latch and push bagger hose item 23 into the latch Flip down the latch making sure the latch is attached to a rib on the hose CAUTION MAKE SURE the heat resistant smooth side side of t...

Page 17: ...and 4 sheave see figure 7 on page 11 8 Install washer and the original hex bolt on right mower deck spindle see figure 6 on page 11 9 Install right belt cover on mower deck see figure 6 on page 11 10...

Page 18: ...icted which indicates one or more possible problems The mesh bags are full and need to be emptied See Emptying Mesh Bags on page 19 There is a clog in the bagger See Unclogging Bagger on page 19 When...

Page 19: ...and remove hose 3 Remove grass from hose and blower assembly 4 Install hose and ensure the hose is securely held in place by the thumb latch WARNING NEVER open cover assembly while the engine is runn...

Page 20: ...ed Check Bagger Hose Ensure bagger hose is securely fastened to cover assembly and blower assembly Check Mesh Bags Ensure mesh bags are installed and bagger cover is closed and securely latched Check...

Page 21: ...CATIONS Model Number 815022 Description ZT XL and Zoom XL Bagger Serial Number 000101 and up Added Length to Unit Front 6 3 8in 16 2 cm Added Length to Unit Rear 22 1 4 in 56 5 cm Added Width to Unit...

Page 22: ...LS Item Part No Qty Description 1 05359700 1 Bagger Cover Decal 2 07731400 1 Mower Pan Danger Decal 3 07742300 1 Warning Decal 4 08088200 1 Grass Pump Caution Decal 5 07754100 2 Decal Hot Surface PART...

Page 23: ...GB 23 NOTES...

Page 24: ...GB 24 BLOWER ASSEMBLY TO MOWER DECK 48 54 INCH MOWER DECKS 2 1 3 5 6 3 7 8 9 11 10 2 3 13 12 13 14 3 15 2 16 18 14 15 4 17...

Page 25: ...Laminated 48 Inch Decks 07223700 1 V Belt HA Wrapped 54 Inch Decks 8 03375400 1 Standoff XL Blower Cover 9 06545400 1 Nut Nylon Lock 312 10 05980600 1 Bolt Hex 38 16 x 1 75 Grade 8 11 00169600 1 Shea...

Page 26: ...GB 26 BLOWER ASSEMBLY TO MOWER DECK 42 INCH MOWER DECKS 3 1 2 4 9 5 6 7 2 8 2 10 3 3 11 11 12 2 12 2 13 15 14 13 2 16 17 18...

Page 27: ...ameter 7 00169800 1 Assembly Sheave Adapter 8 06529800 1 Nut Locking Center 31 18 9 07212800 1 V Belt HA Wrapped 10 00271200 1 Standoff 2 75 x 5 16 18 11 06430300 2 Washer Flat Steel 656 x 1 25 x 10 1...

Page 28: ...GB 28 BLOWER ASSEMBLY OEe006 1 3 4 5 6 7 1 2 10 6 11 12 13 10 9 8 2 12 14 16 17 18 15 18 11 10 9 2 10 19 35 20 21 4 22 23 25 26 27 23 28 26 30 29 34 32 31 24 24 33 8...

Page 29: ...06606000 1 Key Square 187 x 50 x 187 Hardened 18 06209500 2 Bolt Round Head Square Neck 31 18 x 88 Grade 5 19 00169400 1 Sheave Blower 4 25 Diameter 20 05947800 2 Bolt Hex 31 18 x 875 Grade 5 21 0017...

Page 30: ...GB 30 BAGGER COVER ASSEMBLY 11 12 13 18 5 2 3 1 3 16 12 24 9 5 20 21 22 26 12 33 29 3 5 6 7 8 1 19 10 17 14 15 3 5 5 25 28 31 4 27 30 28 30 29 29 26 32 23 34 34 35 35 36 36 37 37 38 39 40 40...

Page 31: ...ocking Top Flange 25 20 18 00168300 1 Indicator Flow 19 00294400 1 Plate Rod Clip 20 00166900 1 Screen Bagger 21 02747500 3 Pin Clevis 368 373 x 3 25 22 00596851 1 Weldment Bagger Frame 23 06714900 2...

Page 32: ...00 3 Bolt Hex 38 16 x 2 00 Grade 5 5 05948700 2 Bolt Hex 38 16 x 1 00 Grade 5 6 06441700 2 Washer Flat Steel 390 x 1 50 x 125 7 03374351 1 Bracket Weight Mount 8 06545500 2 Nut 38 16 Nyloc Flange 9 06...

Page 33: ...ntax com To obtain warranty service the original purchaser must Perform the maintenance and adjustments explained in the owner s manual Promptly notify Ariens or an authorized Ariens Gravely or Counta...

Page 34: ...gns were defective LIMITATION OF REMEDY AND DAMAGES Ariens Company s liability under this warranty and under any implied warranty that may exist is limited to repair of any defect in workmanship and r...

Page 35: ......

Page 36: ...655 West Ryan Street Brillion WI 54110 920 756 4688 Fax 920 756 2407 www ariens com or www gravely com...

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