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GB – 5

Always be aware of maximum sweep of bagger when 
turning. Always allow adequate clearance between 
bagger, personnel and other objects when turning.

As grass catcher fills, be alert to changing unit stability 
and control.

Always install counterweights before operating unit 
with bagger attached. Always remove 
counterweights when bagger is removed from the 
unit.

Read, understand, and follow all safety practices in 
Owner/Operator Manual before beginning assembly. 
Failure to follow instructions could result in personal 
injury and/or damage to unit.

ALWAYS remove key and/or wire from spark plug before 
assembly. Unintentional engine start up can cause death 
or serious injury.

Complete a walk around inspection of unit and work area 
to understand:

  • Work area   • Your unit   • All safety decals

Determine which attachments are needed and can be 
used safely.

Inspect unit before each use for: missing or damaged 
decals and shields, correctly operating safety interlock 
system, and deterioration of grass bagger. Replace or 
repair as needed.

ALWAYS check overhead and side clearances carefully 
before operation. ALWAYS be aware of traffic when 
operating along streets or curbs.

Keep children and people away. 

Keep children out of work area and under watchful care 
of a responsible adult.

Keep area of operation clear of all toys, pets, and debris. 
Thrown objects can cause injury. 

Check for weak spots on docks, ramps or floors. Avoid 
uneven work areas and rough terrain. Stay alert for 
hidden hazards or traffic.

DO NOT operate near drop-offs, ditches, or 
embankments. Unit can suddenly turn over if a wheel is 
over the edge of a cliff or ditch, or if an edge caves in.

Data indicates that operators, age 60 and above, are 
involved in a larger percentage of riding mower related 
injuries. These operators should evaluate their ability to 
operate the riding mower safely enough to protect 
themselves and others from serious injury.

Read the entire Owner/Operator manual and other 
training material. If the operator or the mechanic cannot 
read the manual, it is the owner’s responsibility to explain 
it to them. Only the user can prevent and is responsible 
for accidents or injuries occurring to themselves, other 
people or property.

Only trained adults may operate or service unit. Training 
includes actual operation.

Local regulations may restrict the age of the operator.

NEVER allow children to operate or play on or near unit. 
Be alert and shut off unit if children enter area.

NEVER operate unit after or during the use of 
medication, drugs or alcohol. Safe operation requires 
your complete and unimpaired attention at all times.

DO NOT wear loose clothing or jewelry and tie back hair 
that may get caught in rotating parts.

Wear adequate outer garments.

NEVER wear open sandals or canvas shoes during 
operation. Wear adequate safety gear, protective gloves 
and footwear.

Wear proper footwear to improve footing on slippery 
surfaces.

Always wear safety goggles or safety glasses with side 
shields when operating mower.

Moving parts can cut or amputate fingers or a hand. 
Wrap blade(s) or wear gloves to service. On multiblade 
mowers, rotation of one blade will cause all blades to 
rotate.

NEVER place your hands or any part of your body or 
clothing inside or near any moving part while unit is 
running.

ALWAYS keep hands and feet away from all rotating 
parts during operation. Rotating parts can cut off body 
parts.

ALWAYS keep body and hands away from pin holes or 
nozzles which eject hydraulic fluid under pressure.

DO NOT touch parts which are hot. Allow parts to cool.

ALWAYS keep hands and feet away from all pinch 
points.

Fumes from the engine exhaust can cause death or 
serious injury. DO NOT run engine in an enclosed area. 
Always provide good ventilation.

Read, understand, and follow all instructions in the 
manual and on the machine before starting.

Understand:

• How to operate all controls

• The functions of all controls

• How to STOP in an emergency

• Braking and steering characteristics

• Turning radius and clearances

Keep safety devices or guards in place and functioning 
properly. NEVER modify or remove safety devices.

Do not operate without either entire bagger or the 
discharge chute in place.

Stop engine before removing grass catcher or unclogging 
chute.

Ensure Safety Interlock System is functioning properly. 
DO NOT operate unit if safety interlock is damaged or 
disabled.

Start and operate unit only when seated in operator’s 
position. Steering control levers must be in neutral, PTO 
disengaged and parking brake set when starting engine.

Use care when approaching blind corners, shrubs, trees 
or other objects that may obscure vision.

Summary of Contents for Zoom XL Bagger

Page 1: ...Owner Operator Parts Manual Model 815022 ZT XL and Zoom XL Bagger 03374600B 1 12 Printed in USA...

Page 2: ...fill out sign and return the product registration card to Ariens or go to www ariens com or www gravely com UNAUTHORIZED REPLACEMENT PARTS Use only Ariens Gravely replacement parts The replacement of...

Page 3: ...death Learn applicable rules and laws in your area Always follow the practices set forth in this manual REQUIRED OPERATOR TRAINING Original purchaser of this unit was instructed by the seller on safe...

Page 4: ...ire bagger are attached NEVER operate bagger if the unit s safety interlock system is not working properly Figure 2 OEe001 1 2 3 5 4 Do not operate mower unless guards are in operating position or bag...

Page 5: ...Only trained adults may operate or service unit Training includes actual operation Local regulations may restrict the age of the operator NEVER allow children to operate or play on or near unit Be al...

Page 6: ...ss necessary When parking on slope always chock or block wheels Always set parking brake Use a slow speed Tires may lose traction on slopes even though the brakes are functioning properly Do not bypas...

Page 7: ...sure slowly from components with stored energy NEVER attempt to make any adjustments to unit while engine is running except where specifically recommended Stop engine remove key or spark plug wire and...

Page 8: ...300 17 33 64 x 1 7 16 x 1 8 Flat Steel Washer 2 06436400 18 1 4 Top Lock Flange Nut 4 06500012 19 5 16 x 2 3 4 Standoff 1 00271200 XL Cover Standoff 1 03375400 20 42 Inch V Belt 1 07212800 48 Inch V B...

Page 9: ...GB 9 OEe009 Figure 3 1 3 30 4 5 48 54 Inch Decks 25 26 24 10 2 5 42 Inch Decks 6 7 8 9 11 12 13 14 15 17 16 18 19 19 20 21 22 28 23 27 29 36 37 31 32 33 34 35 36 38 39 40 41 42...

Page 10: ...Connect the bagger weight bracket and the axle mount bracket with a 5 16 x 3 4 roundhead squareneck bolt item 41 and 5 16 nylon locknut item 39 4 Install two counterweights item 9 on bagger weight bra...

Page 11: ...in step 4 3 Remove hex bolt and washer from right mower deck spindle figure 7 4 Install sheave adapter item 14 sheave item 13 and washer on right mower deck spindle with 3 8 x 1 3 4 hex bolt item 11...

Page 12: ...bolts item 15 9 32 x 5 8 flat steel washers item 16 and 1 4 top lock flange nuts item 18 2 Install complete blower assembly on mower deck with two 3 8 x 1 1 2 x 1 16 washers item 4 two 21 32 x 1 1 4 x...

Page 13: ...1 Install V belt item 20 on mower deck and blower and idler assembly pulley as shown in figure 9 MODIFY BELT COVER 54 INCH DECKS NOTE Skip to Install Belt Cover if installing a bagger kit on a 42 or...

Page 14: ...all 42 inch belt cover item 5 on blower and idler assembly item 1 with two 3 8 x 1 1 2 x 1 16 washers item 4 and 5 16 wing knob item 2 3 Install 42 inch belt cover item 5 on 5 16 x 2 3 4 standoff item...

Page 15: ...p to the stud on the bagger assembly with a hair pin 25 item 21 and to the bracket on the unit frame with a clevis pin 3 8 x 3 4 item 28 and an external hair pin item 22 INSTALL BAG ON FRAME FIGURE 15...

Page 16: ...2 Flip up thumb latch and push bagger hose item 23 into the latch Flip down the latch making sure the latch is attached to a rib on the hose CAUTION MAKE SURE the heat resistant smooth side side of t...

Page 17: ...and 4 sheave see figure 7 on page 11 8 Install washer and the original hex bolt on right mower deck spindle see figure 6 on page 11 9 Install right belt cover on mower deck see figure 6 on page 11 10...

Page 18: ...icted which indicates one or more possible problems The mesh bags are full and need to be emptied See Emptying Mesh Bags on page 19 There is a clog in the bagger See Unclogging Bagger on page 19 When...

Page 19: ...and remove hose 3 Remove grass from hose and blower assembly 4 Install hose and ensure the hose is securely held in place by the thumb latch WARNING NEVER open cover assembly while the engine is runn...

Page 20: ...ed Check Bagger Hose Ensure bagger hose is securely fastened to cover assembly and blower assembly Check Mesh Bags Ensure mesh bags are installed and bagger cover is closed and securely latched Check...

Page 21: ...CATIONS Model Number 815022 Description ZT XL and Zoom XL Bagger Serial Number 000101 and up Added Length to Unit Front 6 3 8in 16 2 cm Added Length to Unit Rear 22 1 4 in 56 5 cm Added Width to Unit...

Page 22: ...LS Item Part No Qty Description 1 05359700 1 Bagger Cover Decal 2 07731400 1 Mower Pan Danger Decal 3 07742300 1 Warning Decal 4 08088200 1 Grass Pump Caution Decal 5 07754100 2 Decal Hot Surface PART...

Page 23: ...GB 23 NOTES...

Page 24: ...GB 24 BLOWER ASSEMBLY TO MOWER DECK 48 54 INCH MOWER DECKS 2 1 3 5 6 3 7 8 9 11 10 2 3 13 12 13 14 3 15 2 16 18 14 15 4 17...

Page 25: ...Laminated 48 Inch Decks 07223700 1 V Belt HA Wrapped 54 Inch Decks 8 03375400 1 Standoff XL Blower Cover 9 06545400 1 Nut Nylon Lock 312 10 05980600 1 Bolt Hex 38 16 x 1 75 Grade 8 11 00169600 1 Shea...

Page 26: ...GB 26 BLOWER ASSEMBLY TO MOWER DECK 42 INCH MOWER DECKS 3 1 2 4 9 5 6 7 2 8 2 10 3 3 11 11 12 2 12 2 13 15 14 13 2 16 17 18...

Page 27: ...ameter 7 00169800 1 Assembly Sheave Adapter 8 06529800 1 Nut Locking Center 31 18 9 07212800 1 V Belt HA Wrapped 10 00271200 1 Standoff 2 75 x 5 16 18 11 06430300 2 Washer Flat Steel 656 x 1 25 x 10 1...

Page 28: ...GB 28 BLOWER ASSEMBLY OEe006 1 3 4 5 6 7 1 2 10 6 11 12 13 10 9 8 2 12 14 16 17 18 15 18 11 10 9 2 10 19 35 20 21 4 22 23 25 26 27 23 28 26 30 29 34 32 31 24 24 33 8...

Page 29: ...06606000 1 Key Square 187 x 50 x 187 Hardened 18 06209500 2 Bolt Round Head Square Neck 31 18 x 88 Grade 5 19 00169400 1 Sheave Blower 4 25 Diameter 20 05947800 2 Bolt Hex 31 18 x 875 Grade 5 21 0017...

Page 30: ...GB 30 BAGGER COVER ASSEMBLY 11 12 13 18 5 2 3 1 3 16 12 24 9 5 20 21 22 26 12 33 29 3 5 6 7 8 1 19 10 17 14 15 3 5 5 25 28 31 4 27 30 28 30 29 29 26 32 23 34 34 35 35 36 36 37 37 38 39 40 40...

Page 31: ...ocking Top Flange 25 20 18 00168300 1 Indicator Flow 19 00294400 1 Plate Rod Clip 20 00166900 1 Screen Bagger 21 02747500 3 Pin Clevis 368 373 x 3 25 22 00596851 1 Weldment Bagger Frame 23 06714900 2...

Page 32: ...00 3 Bolt Hex 38 16 x 2 00 Grade 5 5 05948700 2 Bolt Hex 38 16 x 1 00 Grade 5 6 06441700 2 Washer Flat Steel 390 x 1 50 x 125 7 03374351 1 Bracket Weight Mount 8 06545500 2 Nut 38 16 Nyloc Flange 9 06...

Page 33: ...ntax com To obtain warranty service the original purchaser must Perform the maintenance and adjustments explained in the owner s manual Promptly notify Ariens or an authorized Ariens Gravely or Counta...

Page 34: ...gns were defective LIMITATION OF REMEDY AND DAMAGES Ariens Company s liability under this warranty and under any implied warranty that may exist is limited to repair of any defect in workmanship and r...

Page 35: ......

Page 36: ...655 West Ryan Street Brillion WI 54110 920 756 4688 Fax 920 756 2407 www ariens com or www gravely com...

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