GRASS GRASS ECOPRESS Operating Instructions Manual Download Page 1

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The star in your cabinet

GRASS

ECOPRESS

OPERA

TING INSTRUCTIONS

Ecopress-Pneumatic / Ecopress-Manual

Summary of Contents for GRASS ECOPRESS

Page 1: ...The star in your cabinet GRASS ECOPRESS O P E R AT I N G I N S T R U C T I O N S Ecopress Pneumatic Ecopress Manual...

Page 2: ...ower of the supply line according to the local codes and regulations but at least 1 5 mm 2 Securing the supply line with a maximum 1 5 x nominal current according to the identification plate with a ma...

Page 3: ...of the individual assembly groups 16 21 4 003 Gear box Hole line boring of the Ecopress 22 23 4 004 Description of the operating elements 24 25 4 005 Machine s function 25 4 006 Pneumatic wiring diagr...

Page 4: ...000 52 53 7 403 Drilling the hole line borings only with accessories 54 55 7 404 Drilling the fronts for Grass Zarge System 6000 7000 56 57 7 405 Drilling the back panels for Grass Zarge System 6000 7...

Page 5: ...01 Mounting the drill bit 34 7 202 01 02 Mounting the insertion die 34 7 203 01 04 Mounting the 5 spindle hole line boring gearbox 36 7 204 01 04 Mounting the pendulum stop 38 7 301 01 Adjusting the...

Page 6: ...meets the latest regulations and technical standards The manufacturer is under no obligation to modify machines free of charge due to changed regulations standards or specifications In case of guarant...

Page 7: ...ly The operator should be especially careful with larger workpieces that project out over the machine We strongly recommend using a larger support base or additional support bases for the workpiece Sh...

Page 8: ...ation about dangers etc serve to ensure safety and may not in any case be removed or be made inoperable The main switch which can be turned off to prevent unauthorized start ups must be turned off dur...

Page 9: ...l sets forward feed for stroke motion non self locking buttons with collar meet safety margins EN 294 depending on the risks the Ecopress Manual has only a manual feed Control System electrical contro...

Page 10: ...l protected maximum amount 0 48 mg m3 Description of the interface exhaust connection piece Suction exhaust pipe 80 mm Minimum air speed 17 9 m sec Static suction 480 Pa Connection of the Suction Syst...

Page 11: ...installed consists of machine table depth stop with 2 clamping levers and a very legible scale stabile durable machine frame motor support with electric motor and gearbox insertion die arm into which...

Page 12: ...of Accessories Side stop left Right 10 13 15 mm Center 0 point gauge Stop pin Pendulum stop Adjustment setting gauge Pneumatik hold down device Insertion die for different hinges Insertion die for dif...

Page 13: ...0 90266 Insert die for base plate G DZK 3000 90267 Insert die for H fele Rafix fastener 90854 Insert die for Hettich fastener VB 20 39467 Insert die for special products available upon request special...

Page 14: ...14 4 Machine Parts Description The star in your cabinet Ilustration 4 001 01 Illustration 4 001 02...

Page 15: ...d insertion arm into which the insert dies are placed 4 Electrical switch box on the back side of the machine 5 Control panel 6 Pneumatic cylinder 4 001 2 Overview of Ecopress Manual with Assembly Gro...

Page 16: ...16 4 Machine Parts Description The star in your cabinet Illustration 4 002 01 Illustration 4 002 02...

Page 17: ...uded in standard equipment 10 Zero point for stop adjustment gauge 11 Pendulum stop 12 Pneumatic work piece hold down device available only with Ecopress Pneumatic Motor Support Illustration 4 002 02...

Page 18: ...18 4 Machine Parts Description The star in your cabinet Illustration 4 002 03 Illustration 4 002 04...

Page 19: ...er connection motor support 10 Pneumatic cylinder 11 Electric motor 12 Control cam changes from the feed speed to the operating speed 13 Start button for drilling and insertion cycle 14 Alternative sw...

Page 20: ...20 4 Machine Parts Description The star in your cabinet Illustration 4 002 05 Illustration 4 002 06...

Page 21: ...ew to set the operating speed The more the adjusting screwed in turned inwardly the slower the operating speed 8 One way restrictor valve 9 One way restrictor valve 10 Adjusting screw to set the after...

Page 22: ...22 4 Machine Parts Description The star in your cabinet Illustration 4 003 01 Illustration 4 003 02 42 32 32 11 32 32 32 32 64...

Page 23: ...with dowel distance of 32 mm Bore holes for drawer front with a distance of 32 or 64 mm for the Grass Zarge system 6000 7000 Bore holes for drawer back panels for Grass Zarge system 6000 7000 with pe...

Page 24: ...24 4 Machine Parts Description The star in your cabinet Illustration 4 004 01 Illustration 4 004 02...

Page 25: ...as to escape through the one way restrictor valve 6 illustration 4 006 01 Consequently the exhaust air also flows through the one way restrictor valve 4 illustration 4 006 01 and activates the P E tra...

Page 26: ...Illustration 4 006 01 26 4 Machine Parts Description The star in your cabinet 1 2 21 7 8 4 2 3 5 1 2 2 3 1 9 max 10 bar 1 10 10 2 1 3 6 4 5 Einstellung 0 55 0 6 MPa 5 5 6 bar...

Page 27: ...zi RFU 482 One way restrictor valve 1 8 Motor after running time 5 Festo P E 1 8 P E transformer 1 8 Switches on motor protection 6 H rbiger DRV 1 8 One way restrictor valve 1 8 Adjusts the operating...

Page 28: ...7 407 01 28 4 Machine Parts Description The star in your cabinet Elektroschrank 11 MOBRF R11 S1 P 98 97 95 96 F1 T1 T2 T3 K1 A1 A2 L1 T1 L2 T2 L3 T3 L1 L2 L3 N PE J1 M1 U V W PE Q1 L1 L2 L3 T3 T2 T1 F...

Page 29: ...1 8 P E transformer Switches on power circuit protection S2 Omron D4MC 2020 Roller limit switch Switches on power circuit protection S3 Electric volume flow monitor Motor runs only when dust collecti...

Page 30: ...Illustration 5 003 01 Illustration 5 003 02 Illustration 5 003 03 Illustration 5 003 04 30 5 Shipping and Installation of Machines The star in your cabinet...

Page 31: ...of a suitable table or suitable stand b Position 2 illustration 5 003 01 Push fence completely onto both aluminum profiles then tighten both clamping levers illustration 5 003 02 03 c Position 3 illu...

Page 32: ...Illustration 5 003 05 Illustration 5 003 06 Illustration 5 003 07 Illustration 5 003 08 Illustration 5 003 09 Illustration 5 003 10 32 6 Start Up The star in your cabinet...

Page 33: ...provided 2 m long 5 pole connecting cable Depending on the country of destination a socket CEE 5x 16 A will be installed For the wiring diagram see chapter 4 007 page 28 Warning The electrical hook up...

Page 34: ...Illustration 7 201 01 Illustration 7 202 01 Illustration 7 202 02 34 7 Operating the Unipress Unipress The star in your cabinet...

Page 35: ...llustration 7 201 01 Tools needed Allen wrench 3 mm Turn off the main switch on the electric motor Loosen the fastening screw 1 with the Allen wrench 3 mm Insert the drill bit until the stop noting t...

Page 36: ...Illustration 7 203 01 Illustration 7 203 02 Illustration 7 203 03 Illustration 7 203 04 Illustration 7 203 05 Illustration 7 203 06 36 7 Operating the Ecopress The star in your cabinet...

Page 37: ...crews according to chapter 7 201 Mount the 5 spindle hole line boring gearbox noting the position of the drill chucks and the position of the coupling of the 5 spindle hole line boring gearbox Tighten...

Page 38: ...Illustration 7 204 01 Illustration 7 204 02 Illustration 7 204 03 Illustration 7 204 04 Illustration 7 204 05 Illustration 7 204 06 38 7 Operating the Ecopress The star in your cabinet...

Page 39: ...ide must always be above Adjust the set screw 6 illustration 7 204 03 with an Allen wrench and open end fork wrench according to illustration 7 204 04 so that the same dimensions are legible at positi...

Page 40: ...Illustration 7 301 01 Illustration 7 302 01 40 7 Operating the Ecopress The star in your cabinet...

Page 41: ...clockwise the adjusting control moves downward over the thread The boring depth is decreased about 1 mm for each rotation Tighten the set screw 7 302 Adjusting the Boring Distance Illustration 7 302...

Page 42: ...Illustration 7 303 01 Illustration 7 304 01 42 7 Operating the Ecopress The star in your cabinet...

Page 43: ...operating speed The harder the workpiece is the slower the operating speed the less the tool cuts the slower the operating speed 7 304 Adjusting the Turn On Timing for the Electric Motor of the Ecopr...

Page 44: ...illustration 7 305 01 illustration 7 306 01 44 7 Operating the Ecopress The star in your cabinet...

Page 45: ...n the upper position The switch cam 1 must be mounted far enough upward that the motor does not run while hardware is being inserted 7 306 Adjusting the Side Stops Illustration 7 306 01 Tools needed O...

Page 46: ...Illustration 7 307 01 Illustration 7 307 02 Illustration 7 307 03 46 7 Operating the Ecopress The star in your cabinet...

Page 47: ...the adjustment ring D illustration 7 307 02 against the stop latch E illustration 7 307 02 of the side stops Tighten the flap screw Caution Flap screw must point upward Use more adjustment rings if ne...

Page 48: ...Illustration 7 308 01 Illustration 7 309 01 48 7 Operating the Ecopress The star in your cabinet...

Page 49: ...cessary the index ruler lies on the 4th stop with edge A1 and the other 3 stops can be set In order to avoid adjustment errors respectively adjustment precision between left and right we recommend set...

Page 50: ...Illustration 7 401 01 Illustration 7 401 02 50 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 XX...

Page 51: ...ain switch The Ecopress is now ready to operate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop...

Page 52: ...Illustration 7 402 01 Illustration 7 402 01 52 7 Operating the Ecopress The star in your cabinet XX 32 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4...

Page 53: ...witch The Ecopress is now ready to operate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop Clam...

Page 54: ...Illustration 7 403 01 Illustration 7 403 02 54 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 XX...

Page 55: ...if necessary See chapter 7 304 305 Adjust the side stops See chapter 7 306 307 309 Adjust the hold down clamp if necessary See chapter 7 308 Turn on the main switch The Ecopress is now ready to operat...

Page 56: ...Illustration 7 404 01 Illustration 7 404 02 56 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 64 XX 32...

Page 57: ...f necessary See chapter 7 308 Turn on the main switch The Ecopress is now ready to operate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the s...

Page 58: ...Illustration 7 405 01 Illustration 7 405 02 58 7 Operating the Ecopress The star in your cabinet XX XX 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4...

Page 59: ...Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the pendulum stop Press the start button with the second hand until the drilling cycle is com...

Page 60: ...Illustration 7 406 01 Illustration 7 406 02 60 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 XX...

Page 61: ...e Ecopress is now ready to operate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop Clamp the wo...

Page 62: ...Illustration 7 407 01 Illustration 7 407 02 62 7 Operating the Ecopress The star in your cabinet XX 32 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4...

Page 63: ...perate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop Clamp the workpiece in the hold down cla...

Page 64: ...Illustration 7 408 01 Illustration 7 408 02 64 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 XX...

Page 65: ...otor if necessary See chapter 7 304 305 Adjust the side stops See chapter 7 306 307 309 Adjust the hold down clamping device if available See chapter 7 308 Turn on the main switch The Ecopress is now...

Page 66: ...Illustration 8 001 01 66 8 Trouble Shooting and Problem Solving The star in your cabinet...

Page 67: ...ting speed cannot be adjusted according to chapter 7 303 a technician or specialist must be consulted Pneumatic Wiring Diagram chapter 4 006 8 003 Motor Does Not Run Turn off the main switch Check if...

Page 68: ...Illustration 8 005 01 Illustration 8 005 02 68 8 Trouble Shooting and Problem Solving The star in your cabinet...

Page 69: ...pecialist should be consulted For wiring diagram see chapter 4 006 8 005 Parts Do Not Fit The Drill Patterns When Inserted illustration 8 005 01 02 Drill a hole pattern Turn off the main switch Mount...

Page 70: ...drilling Correct according to point 8 001 Check to see if the side stops are operational Clean if necessary Check the position of the insertion dies Correct according to point 8 005 Yearly The Ecopre...

Page 71: ...Grass or unauthorized spare parts as well as use of non Grass or unauthorized accessories without the express written consent of Grass GmbH We reserve the right to make technical modifications for wh...

Page 72: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 72...

Page 73: ...hine frame various gearbox components Aluminum Parts of the side stops gearbox casing all measurement rulers the complete machine table motor support motor distance spacer Various plastics Cover caps...

Page 74: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 74...

Page 75: ...r selling the machine Buyer Name Street Zip Code City Country Telephone number Fax number After reselling the machine please return the completed resale form to the manufacturer The buyer agrees to st...

Page 76: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 76...

Page 77: ...e boring Drill fronts for Zarge System Drill back panels for Zarge System Drill handle borings in fronts Other applications please indicate Operating time of the machine approximately hours per month...

Page 78: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 78...

Page 79: ...here are better machines available yes no because my usage needs have changed yes no because of price yes no because yes no because yes no because yes no because yes no because yes no because Please c...

Page 80: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 80...

Page 81: ...The star in your cabinet 81 Note...

Page 82: ...rna Str 1407 Sofia Tel Fax 92 9625823 Canary Islands Ferrotea S L C Martinez Morales 10 E 38320 La Cuesta La Laguna Tenerife Tel 922 66 21 18 Fax 922 66 21 19 Croatia SIGMA PLUS d o o Splitska 38 HR 2...

Page 83: ...ries Hands Trading LLC Al Ghaith Building Showroom No 2 Abu Dhabi Road P O Box 11873 Dubai U A E Tel 04 338 87 35 Fax 04 338 87 63 e mail hands emirates net ae Hong Kong Ming Tat Hong Hardware Supplie...

Page 84: ...7 02 300 E The star in your cabinet 4 01 99003012922692 30 000001 20 00 GRASS Werbung Grass GmbH A 6973 Hoechst Grass Platz 1 Tel 43 0 55 78 701 0 Fax 43 0 55 78 701 59 Internet www grass at e mail i...

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