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of the air controls so that the fire burns 
with very strong bright yellow flames 
and with very little difference when 
the air controls are operated. In such 
circumstances an adjustable draught 
stabiliser in the flue pipe may need to 
be fitted to ensure that the stove will 
always operate under a stable draught 
to allow the stove’s controls to  
function correctly. In the interests of 
safety, because draught stabilisers limit 
the exit of flue gases from the stove, 
they should only ever be specified, 
fitted and subsequently tested by an 
approved installer.

• Causes: Fuel 

The fuel itself may be 

of poor quality. For example pine and 
other softwoods will burn much quicker 
than a good hard wood log, such as 
Oak. Please read the section on hard 
and soft woods on page 13.

• Causes: Faulty Door Seals 

The rope 

seals around the firechamber door 
could have become worn and may not 
create the air-tight seal needed for the 
Primary and Secondary air controls to 
function correctly. When the stove is 
cold, you can easily check this seal by 
placing strips of paper at various points 
between the door and chamber and 
checking that when the door is closed 
it grips this paper. Any paper which can 
be removed easily would indicate  
a weakness of the door seal in that  
particular spot, in which case a  
complete new rope seal should be  
fitted. See the section on fitting a rope 
seal, page 35.

31

STOVE NOT PROVIDING  
ENOUGH HEAT

This problem is also usually indicated 
by dull orange lifeless flames and wood 
that remains black when burning  
instead of light grey. A flue temperature 
gauge will provide you with the best 
indication of whether or not your stove 
is operating effectively.

• Causes: Poor fuel

 Poor heat output 

is more than likely caused by poor fuel, 
such as ‘green’ or unseasoned wood. 
We cannot over-estimate how critical 
it is to use fully seasoned dry wood. 
The easiest way to check whether your 
wood is fully seasoned is to invest in a 
moisture meter specifically designed for 
testing wood fuel. These are relatively 
inexpensive and can be purchased from 
your stove dealer. When you bear in 
mind that seasoned wood with a  
moisture content of less than 20% will 
give you approximately 50% more heat 
than unseasoned wood, a moisture 
meter is modest investment which will 
more than pay for itself. 

See page 13

Unseasoned wood introduces  
unwanted moisture into the fire- 
chamber, reducing the stove’s operating 
temperature and thus the effectiveness 
of the air wash system. In addition it 
will cause problems of increased soot 
and harmful creosote deposits within 
the flue system. 
Softwoods such as Pine produce  
significantly less heat output than  
hardwoods. 

• Causes: Air controls 

Ensure that 

you fully understand the difference that 
using the Primary and Secondary air 

Summary of Contents for GR905

Page 1: ...in accordance with the instructions to minimise the amount of smoke produced You will need to refer to the serial number of your stove should you ever need to make a claim under the Graphite Warranty...

Page 2: ...ome Simple Tips Removing Ash Installation Check list Installation General Guidelines Commissioning Trouble shooting Routine Checks Standing Down Routine Maintenance Annual Service Service Record The G...

Page 3: ...Air enters at the base of the stove is pre heated to ensure the re chamber is not cooled down by new colder air This ensures a higher re chamber temperature and therefore a cleaner more ef cient burn...

Page 4: ...4 GENERAL DIMENSIONS All sizes in mm Top or rear ue option Centre of rear ue To top of ue collar 581 385...

Page 5: ...nthracite Nominal Heat Output 4 9 kW Refuelling Interval 60 minutes Ef ciency net 71 4 Mean CO Emission at 13 0 13 Mean Flue Gas Temperature 311 C Flue Gas Mass Flow 3 7 gs 5 Tests at nominal output b...

Page 6: ...always be quickly referred to Never let anyone use the stove who is unfamiliar with its correct operation 6 WATCH OUT CARBON MONOXIDE KILLS PACKING LIST As soon as you receive your new stove please ch...

Page 7: ...land Building Standards 2001 Domestic www sbsa gov uk Northern Ireland Building Regulations Northern Ireland 2000 Amendment 2006 Amendment No 2 2006 www buildingcontrol ni com Isle of Man Building Reg...

Page 8: ...RTANT SAFETY ADVICE Ensure that an approved carbon monoxide detector BS EN50291 2001 is tted in the same room as the stove It should be powered by a battery designed for the working life of the alarm...

Page 9: ...through the handle grip Use a Phillips crosshead screwdriver to attach the assembled grip to the door handle clamp mechanism on the door being careful not to over tighten Moving the Stove Always lift...

Page 10: ...re cement if necessary Re attach the lid ensuring it is pushed towards the back of the stove and locks securely against its locating lugs When the lid is properly located the ue collar should be perf...

Page 11: ...he bolts supplied This makes a discreet ush tting closure of the lid aperture and does not need sealing with re cement Re attach the lid ensuring it is pushed towards the back of the stove and locks s...

Page 12: ...1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in Regulations and that appliances used to burn solid f...

Page 13: ...nt used in their production which 13 RECOMMENDED FUELS The Graphite 5 GR905 stove lets you burn wood as well as Authorised Smokeless Solid Fuels in Smoke Control Areas It must at all times be operated...

Page 14: ...uk and www solidfuel co uk PROHIBITED FUELS Never use your stove like an incinerator Burning prohibited fuels is an offence in a Smoke Control Area and could create nuisance smoke which is also an of...

Page 15: ...ich could cause ash or small lighted embers to be drawn from the rechamber and beyond the protective hearth Never operate the stove without the re fence or log guard in position The stove is NOT desig...

Page 16: ...enerally nely chopped wood approximately 5 to 10mm thick 1 4 to 1 2 from your supply of logs Alternatively use dried twigs or small branches which have also been fully seasoned B Lighting Logs These a...

Page 17: ...that the rebox will cool down and the wood start to smoke When the rst refuelling wood is burning well say after about 10 minutes from the start the Primary air can be completely shut 3 The Main Firi...

Page 18: ...f cult to remove Only reduce the Secondary air control when the wood has carbonised and the re is burning at a high temperature This is when the ash on the burning wood looks light grey and virtually...

Page 19: ...he load Be very careful to avoid overloading the rechamber Refuelling on to a low rebed When refuelling you must ensure that there is a suf cient quanity of glowing embers and ash so that the new fuel...

Page 20: ...n book should be left with the end user BURNING MINERAL FUELS Do not use in a Smoke Control Area unless it is an Approved Smokeless Fuel see www smokecontrol defra gov uk Recommended maximum approved...

Page 21: ...ery slow to establish a good burn and could possibly eventually over re 21 fuel until a there is a good bed of burning fuel Avoid stacking too much fuel against the back and sides of the stove as this...

Page 22: ...ur container All of this becomes second nature once you have used your stove for a few days REMOVING ASH Wood will produce a lot less ash than multi fuels and it would not be unrealistic to expect to...

Page 23: ...lease note that not only is it a legal requirement to ensure that your stove installation complies with all applicable building regulations it is also a requirement of your Warranty that the stove is...

Page 24: ...country In England and Wales there is a The replace recess or opening is suitably constructed and conforms to all applicable building regulations and can accommodate the stove along with the safe min...

Page 25: ...or used free standing The replace side and rear walls should be at least 75mm thick and made of non combustible brick or stone In a replace setting you 25 should allow a minimum distance of 100mm 4 f...

Page 26: ...amount os smoke produced It will also improve the stove s operation with greater control over the fuel burn rate and improved environmental and even if it has never been used or you intend to use a ex...

Page 27: ...propriate application of mortar to make a complete seal on each joint Even though not particularly old this could still potentially cause leaking smoke and fumes or condensation stains Your approved i...

Page 28: ...thoroughly inspected by an approved installer or chimney sweep and any necessary repairs have been carried out Causes Inadequate cleaning Chimney res occur when soot and creosote have built up to suc...

Page 29: ...as these produce excessive soot and creosote See page 13 29 STOVE FLUE OR OTHER COMPONENTS GLOWING RED Prevention The Primary and Secondary air controls should be immediately closed to let the re die...

Page 30: ...ht This limits the effectiveness situation you should take immediate avoiding action Prevention Open doors and windows to ventilate the room and let the re go out to allow the stove to cool Never pour...

Page 31: ...h case a complete new rope seal should be tted See the section on tting a rope seal page 35 31 STOVE NOT PROVIDING ENOUGH HEAT This problem is also usually indicated by dull orange lifeless ames and w...

Page 32: ...llowed to build up A proprietary stove glass spray or gel is strongly recommended see page 34 Causes Air Controls Ensure that you fully understand how the Airwash system works and that you have determ...

Page 33: ...STANDING DOWN There will be some point in the year when you will not need to use your stove for a considerable time and taking care to clean it thoroughly then will save you much time later This is al...

Page 34: ...e perfectly normal due to the high temperatures created inside the stove If necessary small cracks can be repaired using a proprietary heat resistant re cement your stove dealer should be able to advi...

Page 35: ...dealer can supply Make sure the stove is cold and use protective gloves as this type of polish can cause deep staining to the skin and ngernails Repair worn or scratched surfaces with a proprietary he...

Page 36: ...the stove glass on both sides Door Seal Check that this continues to make an air tight seal and replace if necessary Ensure that the new rope joint is also in the middle at the base of the rope seal c...

Page 37: ...e Signed Print Dealer s Stamp or HETAS Registration Number Date Next Service Due Signed Print Dealer s Stamp or HETAS Registration Number Date Next Service Due Signed Print Dealer s Stamp or HETAS Reg...

Page 38: ...uali ed government recognised stove installer and upon completion the appropriate Hetas or Building Notice Certi cate of Completion which speci cally covers the installation of the stove has been issu...

Page 39: ...plate Fire Grate and Fire Grate Carrier Frame Firebricks and Fire cemented Joints Painted surfaces The Warranty does not cover an illegally installed stove see point 1 above The Warranty does not cov...

Page 40: ...or in part without the prior written permission of the copyright holder Hi Flame and Graphite are the original trading names of Hi Flame Fireplace UK Limited Graphite Spares Service In the interests...

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