Graco Xtreme XL Packages 334645B Instructions-Parts List Manual Download Page 1

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Instructions-Parts

Xtreme® XL Packages

334645B

High performance, high pressure spray packages for applying protective coatings. For professional use

only.

Important Safety Instructions

Read all warnings and instructions in this manual and in related

manuals. Save these instructions.

See Models on page 6 for maximum

working pressures.

PROVEN QUALITY. LEADING TECHNOLOGY.

Summary of Contents for Xtreme XL Packages 334645B

Page 1: ...ay packages for applying protective coatings For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in related manuals Save these instructions Se...

Page 2: ...Wall Mount Assembly 12 Install Hopper Assembly 12 Setup 13 Pressure Relief Procedure 14 Flush 15 Prime 17 Spray 19 Shutdown 19 Maintenance 20 Preventative Maintenance Schedule 20 Daily Maintenance 20...

Page 3: ...l Description 334644 Xtreme XL Air Motor Instructions Parts 3A0293 Air Controls Instructions Parts 311825 Dura Flo Lowers Instructions parts 311762 Xtreme Lowers Instructions Parts 311164 NXT Xtreme P...

Page 4: ...arking To help prevent re and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potent...

Page 5: ...lowest rated system component See Technical Data in all equipment manuals Use uids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read uid and...

Page 6: ...s injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDSs to know the speci c hazards of the uids you are using Store hazardous uid in approved containers and dispose of it...

Page 7: ...claw ttings 40 micron lter regulator relieving ball valve and motor hose Approvals II 2 G c 230 C T2 Maximum Air Working Pressure Never exceed the maximum air WPR listed on your model ID plate This is...

Page 8: ...p package For example Pump Part Number PL 45 C 2 represents the pump PL pressure ratio 45 1 carbon steel construction C and no built in lter or air controls 2 To order replacement parts see Pump Packa...

Page 9: ...lief Valve D Air Filter Water Separator E Air Pressure Gauge F Packing Nut G Air Regulator Adjustment H Air Motor J Fluid Drain Purge Valve required K Fluid Filter if equipped L Grounding Wire require...

Page 10: ...ster Air Valve required C Air Pressure Relief Valve D Air Filter Water Spearator E Air Pressure Gauge F Packing Nut G Air Regulator Adjustment H Air Motor J Fluid Drain Purge Valve required K Fluid Fi...

Page 11: ...pump Locate it close to the pump Read air pressure on gauge E Fluid Drain Purge Valve J Open valve to relieve pressure and when ushing or priming pump Close valve when spraying De Ice Contol T Turn bl...

Page 12: ...sing bolts and washers designed to hold in the wall s construction 4 Attach pump assembly to mounting bracket 201 5 Connect air and uid hoses Refer to Setup page 13 Install Hopper Assembly Note If pro...

Page 13: ...2 Check packing nut F Fill with Throat Seal Liquid TSL Torque to 25 30 ft lb 34 41 N m 3 Attach electrically conductive uid hose to pump outlet and tighten 4 Attach electrically conductive uid hose an...

Page 14: ...If using an AA gun turn gun air regulator counter clockwise to relieve pressure 4 Hold gun rmly against a grounded metal pail Trigger the gun until pressure is relieved 5 Engage trigger lock 6 Drain u...

Page 15: ...e with the uid you are pumping and with the wetted parts in your system Check with your uid manufacturer or supplier for recommended ushing uids and ushing frequency 1 Follow Pressure Relief Procedure...

Page 16: ...od buried in the pump d Close the bleed type master air valve 8 If ushing through drain purge valve a Place drain tube in a grounded waste pail Open drain purge valve J slightly by rotating counterclo...

Page 17: ...nterclockwise until it stops and gauge E reads zero 5 Open bleed type master valve B 6 Prime through drain valve if necessary Note Usually 1K high viscosity materials NOTICE Do not prime pump through...

Page 18: ...ld the gun against a grounded metal pail b Trigger gun slowly open regulator adjustment knob G until pump beings to cycle and a steady stream comes from gun Trigger gun for 10 15 seconds Note If using...

Page 19: ...pattern Read uid manufacturer s recommendations Adjust pressure as necessary If using an AA gun increase gun air pressure while testing spray pattern 8 Flush when done spraying See Flush page 15 9 Fo...

Page 20: ...packings and replace TSL as necessary Torque to 25 30 ft lb 34 41 N m 4 Drain water from air lter 5 Clean suction tube using a compatible solvent It is recommended that you clean the outside of the sp...

Page 21: ...tructed hose ID too small Clear hose or gun use hose with larger ID Output low on both strokes Air motor icing Open De Ice control Open or worn intake valve Clear or service intake valve Output low on...

Page 22: ...eep it from loosening while you disconnect suction hose N 4 Note the relative position of lower s uid outlet P to inlet X of motor for easier reassembly alignment If motor does not require service lea...

Page 23: ...ts Xtreme Sprayer Cart Packages 1 Apply grease to cart axles before assembling wheels 2 For heavy uid packages 24X593 and 24X594 only 3 Apply anaerobic pipe sealant to all non swiveling pipe threads 3...

Page 24: ...mp Package Parts page 32 1 1 PL80C1 PUMP xtreme xl 250 Pump Package Parts page 32 1 PL70C2 PUMP xtreme xl 290 Pump Package Parts page 32 1 1 1 PL70C1 PUMP xtreme xl 290 Pump Package Parts page 32 1 2...

Page 25: ...4 4 4 4 18a 247301 HOSE 1 in x 6 ft 1 1 1 1 1 1 1 1 1 18b 197682 TUBE siphon 1 1 1 1 1 1 1 1 1 18c 181072 STRAINER 1 1 1 1 1 1 1 1 1 19 116402 ADAPTER qconnect 1 1 1 1 1 1 1 1 1 113498 VALVE safety 1...

Page 26: ...7C692 FITTING cam groove 1 5m 1 1 2 npt 1 1 1 1 1 9 24Y078 KIT cart heavy duty 1 1 1 1 1 10 113362 WHEEL semi pneumatic 2 2 2 2 2 11 113436 RING retaining 2 2 2 2 2 12 154628 WASHER 2 2 2 2 2 14 11336...

Page 27: ...1 41 16T480 VALVE check 1 1 44 160032 FITTING nipple 3 4 14 npt 1 1 45 158491 FITTING nipple 1 2 14 npt 1 1 46 24P834 SWIVEL straight PTFE 1 1 47 171439 NIPPLE pipe reducing 1 1 48 17C453 GASKET 2 in...

Page 28: ...Parts Dura Flo Cart Packages 1 Apply grease to cart axles before assembling wheels 2 Apply anaerobic pipe sealant to all non swiveling pipe threads 28 334645B...

Page 29: ...HOPPER weldment 1 8 17C692 FITTING cam groove 1 5m 1 1 2npt 1 9 24Y078 CART heavy duty 1 1 1 1 10 113362 WHEEL semi pneumatic 2 2 2 2 11 113436 RING retaining 2 2 2 2 12 154628 WASHER 2 2 2 2 14 11336...

Page 30: ...Parts Wall Mount Packages 1 Apply stainless steel pipe sealant to all non swiveling pipe threads 30 334645B...

Page 31: ...suction 1 in npt x qconnect 1 1 1 1 116401 ADAPTER elbow 1 1 1 207 120291 PIPE elbow female 1 208 116402 ADAPTER qconnect 1 1 1 1 210 LABEL identi cation 1 1 1 1 211 206994 FLUID tsl 8 oz bottle 1 1 1...

Page 32: ...Pump Package Parts 1 Torque to 95 105 ft lb 129 142 N m 2 Torque to 230 250 ft lb 312 340 N m 3 Apply anaerobic pipe sealant 4 Apply stainless steel pipe sealant to all non swiveling pipe threads 32 3...

Page 33: ...4 LOWER dura o 3 4 18cm cstl see manual 311825 1 L22HC1 LOWER xtreme xl 220 see manual 311762 1 L22HC2 LOWER xtreme xl 220 see manual 311762 1 L25HC1 LOWER xtreme xl 250 see manual 311762 1 L25HC2 LOW...

Page 34: ...1174 75 mm 25 75 in 654 05 mm Xtreme 40 75 in 1035 05 mm 28 5 in 723 9 mm 26 25 in 666 75 mm 51 in 1295 4 mm 25 75 in 654 05 mm Wall Mount and Pump Packages Mount A B C D Dura Flo 30 75 in 781 05 mm 4...

Page 35: ...ameter holes for mounting to stand 2 7 16 in 11 mm diameter holes for mounting to wall A 17 8 in 450 9 mm B 14 5 in 368 3 mm C 5 4 in 136 5 mm D 1 6 in 41 4 mm E 9 in 228 6 mm F 12 4 in 314 3 mm G 1 i...

Page 36: ...bar use the following instructions and pump data charts 1 Locate desired ow along bottom of chart 2 Follow vertical line up to intersection with selected uid outlet pressure curve Follow right to sca...

Page 37: ...4 0 15 2 100 100 2 8 50 50 1 4 A A B B C C Fluid Pressure psi bar Fluid Flow gpm lpm Air Flow scfm m3 min 80 1 Cycles Per Minute cpm 0 0 1 0 1 0 3 8 15 15 30 30 45 45 60 60 8000 8000 56 0 560 7000 70...

Page 38: ...34 34 51 51 60 60 8000 8000 56 0 560 7000 7000 49 0 490 6000 6000 42 0 420 5000 5000 35 0 350 4000 4000 28 0 280 3000 3000 21 0 210 2000 2000 14 0 140 1000 1000 7 0 70 300 300 8 5 250 250 7 0 200 200...

Page 39: ...el plating ductile iron tungsten carbide PTFE leather Fluid Inlet Size All Xtreme Lower Pumps 1 1 4 npt m Dura Flo Lower Pumps 2 in npt f Fluid Outlet Size Number of Outlets Xtreme Lower Pumps With Bu...

Page 40: ...ges for lost pro ts lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the...

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