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Service

Service

Service

Service

Hazardous fluids or toxic fumes can cause serious
injury or death if splashed in the eyes or on the
skin, swallowed, or inhaled. When flushing the
air motor, keep your face away from the exhaust
port, and wear the appropriate protective clothing,
gloves, eyewear, and respirator.

Flushing

Flushing

Flushing the

the

the Agitator

Agitator

Agitator Air

Air

Air Motor

Motor

Motor

Do not use kerosene or other flammable solvents
to flush the air motor. Flushing with flammable
solvents could cause fire or explosion and result in
serious injury or property damage.

If the air motor is sluggish or inefficient, follow this
procedure in a well ventilated area.

1.

Disconnect the air line and muffler (08) from the
motor (W).

2.

Add several teaspoons of non-flammable solvent,
or spray the solvent directly into the motor air
tube connector (R).

NOTE:

NOTE:

NOTE: The recommended solvent for air motors
and lubricated pumps is Gast

®

Flushing Solvent

(Part AH255 or AH255A) or Penetone Inhibisol

®

Safety Solvent.

3.

Reconnect the air line, and slowly increase the
air pressure until there is no trace of solvent in
the exhaust air.

4.

Reconnect the muffler (08).

5.

Re-lubricate the motor with a squirt of lightweight
oil into the motor air tube connector (R).

Lubricating

Lubricating

Lubricating the

the

the Agitator

Agitator

Agitator Air

Air

Air Motor

Motor

Motor

NOTICE

NOTICE

NOTICE

To prevent air motor failure and possible damage
to equipment, always keep the air motor properly
lubricated.

If an air line lubricator is not installed, the air motor
must be manually lubricated every 8 hours. Lubricate
the agitator air motor by placing 10–20 drops of SAE
#10 light oil in the motor’s air inlet. Run the agitator
for about 30 seconds.

Lubricating

Lubricating

Lubricating the

the

the Gear

Gear

Gear Reducer

Reducer

Reducer

Gear Reducer:

After the first 100 hours or two weeks

of operation, remove the oil plug (T) and the oil
level plug (S), drain the oil, and thoroughly flush the
housing with light flushing oil.

Refill with Graco oil (part 217374) to the proper level.

Afterward, change the oil every six months or
2500 hours of operation (whichever occurs first)
under normal operating conditions. More frequent
oil changes are needed under severe operating
conditions or in atmospheres containing excessive
moisture or abrasives. Contact your Graco distributor.

Inspecting

Inspecting

Inspecting the

the

the Bearing

Bearing

Bearing Block

Block

Block

Every six months or 2500 hours of operation
(whichever comes first), inspect the bearing block
(BR). This can be performed before or after gear
reducer oil changes.

With the agitator running slowly, place a hand on the
side of the bearing block (BR). There should be no
excessive vibration or grinding. Do not attempt to
repair the bearing block or gear reducer. Contact
your Graco Distributor.

3A4032B

15

Summary of Contents for Xtreme-Duty Agitator

Page 1: ...n gallon 200 200 200 liter liter liter open open open headed headed headed drums drums drums For For For professional professional professional use use use only only only Important Important Important...

Page 2: ...Operation 13 Pressure Relief Procedure 13 Setup 13 Using the Elevator included in some packages 14 Using the Agitator 14 Using the Feed Pump included in some packages 14 Service 15 Flushing the Agita...

Page 3: ...Approvals Approvals Approvals 25A599 25A599 25A599 AGITATOR ON DRUM COVER Xtreme Duty Agitator 25A598 Drum cover with recirculation kit Handles on drum cover 25A600 25A600 25A600 AGITATOR WITH ELEVATO...

Page 4: ...er or light switches on or off when flammable fumes are present Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are anti s...

Page 5: ...uid in approved containers and dispose of it according to applicable guidelines PERSONAL PERSONAL PERSONAL PROTECTIVE PROTECTIVE PROTECTIVE EQUIPMENT EQUIPMENT EQUIPMENT Wear appropriate protective eq...

Page 6: ...Data Sheet SDS from distributor or retailer Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equi...

Page 7: ...gitator air motor and gear reducer B Xtreme Duty agitator blade C Agitator shaft and coupler D Stainless steel drum cover F Recirculation tube G Ground wire with clamp H Feed pump strainer Key Key Key...

Page 8: ...and Gauge Items not supplied Grounding Grounding Grounding The equipment must be grounded to reduce the risk of static sparking Static sparking can cause fumes to ignite or explode Grounding provides...

Page 9: ...f injury from being crushed by equipment do not go under the elevator when it is raised Mount the drum cover as described in the Elevators and Pump Supports Manual 306287 The elevator must be in the d...

Page 10: ...below for the hole mounting pattern and minimum clearance required Attaching Attaching Attaching the the the Blades Blades Blades 1 Slide the agitator blade assembly B1 onto the shaft C1 positioned so...

Page 11: ...ef Ref Description Description Description AR Air Restrictor Elevator Speed EC Elevator Control Selector AS Agitator Shut Off Valve FP Feed Pump Shut Off Valve SA Supply Air Inlet LB Agitator Lubricat...

Page 12: ...em or other equipment A fluid drain valve is required to connect to the fluid outlet of the pump See the pump manual for details The drum cover also has two 1 in npt ports which have 1 1 2 in npt male...

Page 13: ...Setup Setup To reduce the risk of serious injury from moving parts and splashing fluid always shut off the agitator before you raise check or repair the agitator 1 Before turning on supply air make s...

Page 14: ...prevent air motor failure and possible damage to equipment always keep the air motor properly lubricated The Xtreme Duty Agitator is provided with an air line lubricator to aid in proper maintenance...

Page 15: ...ator Agitator Air Air Air Motor Motor Motor NOTICE NOTICE NOTICE To prevent air motor failure and possible damage to equipment always keep the air motor properly lubricated If an air line lubricator i...

Page 16: ...Notes Notes Notes Notes 16 3A4032B...

Page 17: ...539 REGULATOR air 1 16 113911 GAUGE 1 17 113630 FITTING 45 degree 1 8 in 1 18 155699 FITTING elbow 3 8 in 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 19 113333 VALVE b...

Page 18: ...H F F W W D D L LU U E E H H I IR R U UH H U UH H P P R R Y Y L LQ Q J J I IU UR R P P W WD D Q Q N N 2 2 0 0 3 3 2 2 1 1 1 1 7 7 5 5 8 8 3 3 7 7 8 8 5 5 R R Q Q R R W W H H F F H H H H G G S S V V L...

Page 19: ...9 COLLAR 1 921 101118 SCREW 2 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 922 111310 MOTOR air rotary 1 923 115841 FITTING elbow 1 924 129069 MUFFLER air exhaust 1 929 1...

Page 20: ...rk 5 1 sst 1 239326 PUMP President 10 1 cs 1 224348 PUMP President 10 1 sst 1 109 119992 FITTING nipple 3 4 in 1 110 248829 KIT regulator feed pump 1 111 256653 KIT fluid strainer 1 Ref Ref Ref Part P...

Page 21: ...28 L s Maximum Torque at Maximum Recommended Speed 1000 in lb 100 psi air pressure 113 N m 0 7 MPa 7 bar air pressure Stall Torque at Maximum Air Inlet Pressure 1120 in lb 127 N m Span Diameter of Agi...

Page 22: ...Y WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND...

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