Graco XM PFP 273231 Repair And Parts Manual Download

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3A8047B

Repair and Parts

™

PFP

55 Gallon (208 Liter) Feed System

For spraying two-component passive fire protection (PFP) intumescent epoxies. For

professional use only.

See page 3 for model information, including maximum working pressure and approvals.

Important Safety Instructions

Read all warnings and instructions in this

manual and in all supplied manuals before

using the equipment. Save all instructions.

WLD

Summary of Contents for XM PFP 273231

Page 1: ...protection PFP intumescent epoxies For professional use only See page 3 for model information including maximum working pressure and approvals Important Safety Instructions Read all warnings and inst...

Page 2: ...English Description 3A8046 XM PFP Operation 3A2988 XM PFP Mix Manifold Instructions Parts 3A2799 XHF Spray Gun Instructions Heaters 309524 Viscon HP High Pressure Fluid Heater Instructions Parts 3A295...

Page 3: ...s or hazardous locations Maximum Fluid Working Pressure Maximum Air Working Pressure A and B Materials 6000 psi 41 MPa 414 bar Flushing Fluid 4500 psi 31 MPa 310 bar Heating Fluid 100 psi 0 7 MPa 7 ba...

Page 4: ...ply with all local codes and regulations WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode Paint or solvent flowing through the equip...

Page 5: ...Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or...

Page 6: ...in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do...

Page 7: ...injury or damage equipment To prevent cross contamination Never interchange component A and component B wetted parts Never use solvent on one side if it has been contaminated from the other side NOTIC...

Page 8: ...round the electrical connection properly according to local codes The equipment must be grounded to reduce the risk of static sparking and electric shock All internal earth grounding must use only cop...

Page 9: ...he tank lids for full tank de pressurization Pressure gauge CR should read 0 psi 6 Open mix manifold ball valves This equipment stays pressurized until pressure is manually relieved To help prevent se...

Page 10: ...le and gun with a rag to prevent splash back 10 Engage trigger lock 11 Close mix manifold material ball valves 12 Perform Flush Mixed Material procedure on page 11 to prevent mixed material curing in...

Page 11: ...ose mix manifold ball valves 6 Open one of the flush ball valves on the mix manifold 7 Disengage trigger lock and trigger gun into a grounded pail Use a pail lid with a hole to dispense through Seal a...

Page 12: ...engage trigger lock 13 Close flush ball valves 14 Use a rag and solvent to clean spray tip then reinstall on gun 15 Remove the static mixer Clean the mix element then re install the mixer Troubleshoot...

Page 13: ...ine and the main air shutoff valve E 2 Remove four nuts 21 and then remove front and rear shrouds 19 20 3 Unscrew filter bowl from inlet air regulator 601d 4 Remove and replace element 5 Screw filter...

Page 14: ...page 14 2 Disconnect solenoid cable connector 542 from the solenoid 509a being replaced See Electrical Schematics if necessary See Sensors Schematic Control Box on page 33 3 Remove two screws 509b fro...

Page 15: ...4 2 Remove all cables from FCM 518 Take note of cable locations 3 Loosen four mounting screws 535 4 Slide FCM up and out of keyhole slots 5 Follow steps in reverse order to install new FCM 6 Load soft...

Page 16: ...power 2 Remove Control Box Shrouds see page 19 3 Disconnect CAN cable from display module 4 Remove four screws 504f from rear display panel 504c while holding front display panel 504d in place NOTE To...

Page 17: ...display See XM PFP Operation manual for instructions Replace Front Panel See Replace Display page 16 for instructions Upgrade Software 1 Download all USB logs The new software will erase the USB logs...

Page 18: ...Fluid Control Module Cube FCM3 ref 408 1 Turn system main power switch OFF 2 Open junction box 3 Unplug all connections on the FCM3 4 Remove two screws securing FCM3 then remove FCM3 5 Use screws to...

Page 19: ...sembly 626 4 Replace with new ball valve assembly See part number shown in the System Air Controls Module 255761 section beginning on page 50 5 Follow steps in reverse order to reassemble Replace Flus...

Page 20: ...mps 642 at hinge and pull apart from block 643 7 Remove regulator assembly 644 and replace with new 8 Follow steps in reverse order to reassemble 9 Set new air pressure regulator to at least 80 85 psi...

Page 21: ...e fitting 36 or 37 from dosing valve outlet 5 Disconnect pressure sensor 831 from dosing valve See page 56 6 Remove dosing valves 7 See Ratio Control Valve Assemblies 28 29 on page 56 for disassembly...

Page 22: ...ose bundle wrap and re tape Ensure there is no stress on the cable 6 Reconnect M8 connector Replace Temperature RTD Sensors This procedure applies to Tank sensors mounted in the side of each tank near...

Page 23: ...Reconnect ground wire and sensor cable Follow steps in reverse order to reinstall pump assembly Remove Displacement Pump Follow these instructions for removing only the displacement pump the air motor...

Page 24: ...verse order to reinstall air motor Drum Feed RAM Pump Assembly Feed Module NOTE See Drum Feed RAM Pump assembly 227 in parts breakdown beginning on page 45 See your Supply Systems manual for service a...

Page 25: ...trical wiring Replace 1 Wait for heaters to cool before replacing the heaters 2 Follow Pressure Relief Procedure page 9 3 Turn off power 4 Disconnect fluid lines and electrical wiring from fluid heate...

Page 26: ...s different connections than the old sensor 3 Disconnect 3 4 in union that holds the level sensor on top of the tank 4 Pull the old sensor straight up out of the tank 5 Remove plugs from new sensor an...

Page 27: ...a Press E then to get to Set Up Then press E to get to EMPTY CAL then press E b Press until decimal point appears then press E c Press until 6 appears then press E d Press until 6 appears then press E...

Page 28: ...the check mark to confirm END OF SEQUENCE will appear Press and hold E until the hourglass appears then release e You are now finished Press and together until the hourglass appears then release 6 The...

Page 29: ...ge Protector 16U530 SSP FILTER 17H081 FILTER 17H081 FILTER 17H081 A B H Power Connection 200 240 VAC Delta L1 1 L1 L2 3 L2 L3 5 L3 350 415 VAC Wye L1 8 T4 L2 1 L1 L3 2 L2 N 5 L3 Switch SW2 Flush Heate...

Page 30: ...37 24Y437 Heater Cable 24Y437 RTD Cable 126511 RTD Cable 126511 TCM B PWR TCM A PWR Black White Black White Black White Green Yellow Green Yellow Black White Black White PS1 TB8 TB9 TB10 TB11 TB12 TB9...

Page 31: ...odule 288997 CAN Power Cable 24R735 CAN Cable 16T123 CAN Cable 15V779 CAN Cable 15V778 Orange Square Label Yellow Circle Label Green Com Label PS1 TB8 TB9 TB10 TB11 TB12 TB9 TB10 TB11 TB12 Circuit Bre...

Page 32: ...B Cable 126494 Level Sensor 26C587 Level Sensor 26C587 A B Level Sensor Cable 128026 Level Sensor Cable 128026 M12 Connector SOL A SOL B FCM1 1 FCM1 2 B TANK LEVEL A TANK LEVEL 1 2 1 2 Black Silver S...

Page 33: ...Tank RTD B 126381 Compression Fitting 126351 Linear Sensor B 26C331 Linear Sensor A 26C331 Solenoid Module 256555 Solenoid 121636 Stop Switch Cable 15M976 B Green A Blue Start Switch Cable 15M975 S1...

Page 34: ...RQWURO R 6ROHQRLGV 7R 3QHXPDWLF 5DP SXPS SLORW 7R 3QHXPDWLF 5DP SXPS SLORW RVLQJ 9DOYHV 0 XDO SLORW YDOYH 3803 3803 LJK 3UHVVXUH 0HWHULQJ 3XPSV SVL OLPLW 3XPS 5HJ 0LFURQ LOWHU 5HJ 0DLQ FRQWURO YDOYH...

Page 35: ...RVH 5HG KRVH 9HQW 3UHV 5HOLHI 9DOYH 7DQN LG 0DQLIROG JLWDWRU 0RWRU XEULFDWRU LU URP 3URSRUWLRQHU 5HG KRVH 5HG KRVH 5HG KRVH 2SWLRQDO 7DQN U LU U LU WR WDQN LI NLW LV XVHG LU 0RWRU JLWDWRU 6SHHG RQWURO...

Page 36: ...to 1 2 in A and 1 2 in B return hoses for materials with very high viscosity B material System Location Ratio Range Item and Quantity 1 Base System 2 Feed Skid 2a Feed Module 3 Hose Bundle 273231 Non...

Page 37: ...emblies Base System 262878 Page 1 of 5 46 55 95 96 61 97 99 61 NOTE Apply pipe sealant to all non swiveling pipe threads Mix Replacement Kit 24P833 Heated Hose Bundle 16T122 3 4 x 3 4 included with as...

Page 38: ...Parts 38 3A8047B Base System 262878 page 2 of 5 Set air regulator to 80 psi 550 kPa 5 5 bar WL D D F E...

Page 39: ...Parts 3A8047B 39 Base System 262878 page 3 of 5 WL F 27 67 59 67 105 118 60 29 28 56 55 54 85 31 120 37 36 262941 only 132 133 160 177 161 162 173 159 174...

Page 40: ...7B Base System 262878 page 4 of 5 WL D 110 26 25 21 20 22 24 23 18 17 19 16 17 52 40 109 15 112 111 108 116 115 9 114 113 117 114 133 86 132 262941 only with heated flush circulation pump 35 116 168 1...

Page 41: ...e System 262878 page 5 of 5 WL D 54 54 79 85 127 120 12 107 106 13 100 82 34 15 12 9 64 93 80 132 133 87 170 170 170 54 54 85 178 54 15 34 82 100 106 262941 only 262941 only 12 24W612 13 245863 12 24W...

Page 42: ...878 2 38 116643 VALVE safety relief air 1 39 101689 GAUGE press air 1 40 121688 CONNECTOR 3 8 npti x 3 8 tube ptc 1 41 115313 PLUG tube 8 42 105281 3 4 npt 45 degree 1 44 15M987 FITTING elbow 60 degre...

Page 43: ...ctor 2 122 100679 SCREW cap hex head 8 123 115211 SCREW cap hex head 2 Ref Part Description Qty 124 SCREW hex head with serrated face flange base 1 2 13 8 125 109570 WASHER plain 20 126 112731 NUT hex...

Page 44: ...bly armored 3 171 BRACKET air filter 1 172 112698 ELBOW male swivel 1 173 113911 GAUGE pressure air 1 174 162453 FITTING 1 4 npsm x 1 4 npt 1 175 166999 FITTING elbow street 1 2M x 1 4F 2 176 122161 F...

Page 45: ...268 215 265 266 215 206 270 273 267 243 201 247 216 213 211 209 207 208 211 212 213 213 222 220 251 252 252 233 253 230 254 298 297 Turns clockwise as viewed from the top 219 246 A Side Only 264 263...

Page 46: ...Parts 46 3A8047B WL D...

Page 47: ...4 126900 FITTING 1 2 tube x 3 8 npt m 1 246 237236 HOSE 3 4 in x 12 ft 6000 psi 41 MPa 410 bar 1 247 16T244 VALVE pressure relief 3 4 in female npt 1 249 108126 FITTING tee street 1 250 126899 FITTING...

Page 48: ...Supply System manual 1 231 C59752 VALVE PILOT 1 257 160327 FITTING swivel elbow 1 258 103656 FITTING pipe hex 1 259 198171 FITING elbow 1 260 593538 VALVE shuttle 1 8 npt 1 261 112781 ELBOW swivel 1 8...

Page 49: ...tion 1 305 16X028 KIT tube 0 375 in 9 5mm ID blue nylon 2 306 TAPE electrical 1 307 TUBE insulation 2 5 8 in ID 50 ft 15 2 m 1 308 H75050 HOSE coupled 7250 psi 1 2 in ID 50 ft 15 2 m 1 309 16T138 JACK...

Page 50: ...DAPTER union 90 deg 1 616 113911 GAUGE pressure air 1 617 160327 ADAPTER union 90 deg 2 618 15T119 LABEL control 1 619 BRACKET air controls 1 620 15R437 BRACKET adapter air controls 2 621 121432 SCREW...

Page 51: ...416 417 403 403 410 428a 437 436 402 415 422 422 425 425 424 462 430 431 6x 427 432 2x 414 429 2x 427 426 450 438 434 443 441 442 440 435 427 432 445 412 413 414 444 446 448 447 449 419 434 433 428c 3...

Page 52: ...ILTER line ssr assembly 3 428d 16U530 MODULE system surge protector 1 428e 123410 FERRULE wire 10 awg 24 429 116876 WASHER flat 2 430 188773 WASHER flat 6 431 C27076 NUT 6 432 107584 WASHER plain 2 43...

Page 53: ...L F 501 502 504c 504a 504d 532 532 538 521 504e 504f 510 528 529 530 540 541 543 515 524 525 517 507 535 514 509 526 508 545 503 502 523 522 520 536 504g 501 538 537 544 533 534 526 527 504b 542 542 5...

Page 54: ...head 2 514 15R379 GASKET box control 1 515 LABEL 1 516 15B056 LABEL air motor dosing valve 1 517 122000 ALARM panel mount 1 518 255920 MODULE fluid control 1 519 257088 MODULE USB assy 1 519a 289899 B...

Page 55: ...iption Qty 701 16T236 FILTER air 1 1 4 auto drain 1 701a 106204 FILTER ELEMENT 1 702 C19662 BUSHING 1 1 4 x 1 npt carbon steel 2 703 110300 FITTING elbow street pipe 3 704 158585 FITTING nipple 2 705...

Page 56: ...837 1 840 1 8 801 ti20219a 858 859 Ref Part Description Qty 801 255478 VALVE dosing 1 831 15M669 SENSOR pressure fluid outlet 1 832 262872 VALVE pressure bleed PFP 1 833 116746 FITTING barbed plated...

Page 57: ...h threadlocker Apply blue thread locker Remove four screws from gear reducer 915 pass them through bracket 912 and back into gear reducer 915 then torque to 150 170 in lb 17 19 N m Leave a 0 015 in ga...

Page 58: ...ng external 0 750 in 1 910 122761 HOUSING alignment hub 1 911 122760 COUPLING alignment disk TPE 1 912 16P922 BRACKET adapter agitator 1 913 C19209 WASHER lock 8 914 101682 SCREW socket cap head 4 915...

Page 59: ...air inlet 1 1002 155665 UNION adapter 1 1003 156849 PIPE nipple 2 1004 214847 LUBRICATOR air line 1 1005 165198 FITTING nipple reducing 1 1006 100840 FITTING elbow street 1 1007 116643 VALVE safety 9...

Page 60: ...1 1302 Apply pipe sealant to all non swiveling pipe threads 1 Ref Part Description Qty 1301 TUBE mixer 1 1302 24P886 MIXER 12 element stainless steel 1 1303 16T315 BUSHING reducing 3 4 nptf x 1 2 npt...

Page 61: ...e 255761 parts see page 50 WL E Apply pipe sealant to all non swiveling pipe threads 1 1122 1121 1122 1123 1103 1121 1124 1102 1101 1103 1104 1113 1114 1130 1129 1110 1105 1106 1125 1127 1128 1109 111...

Page 62: ...ION swivel 1 1117 156971 FITTING nipple short 1 1118 206264 VALVE needle 1 1119 114367 FITTING tube qd 90 degree elbow 1 1120 109544 FITTING elbow pipe male 1 1121 110914 VALVE button push 1 1122 1002...

Page 63: ...1 1407 121443 FITTING tee 1 1 2npt 1 1408 101496 BUSHING pipe 1 1409 104663 PLUG pipe 1 1410 121445 SWIVEL reducing 1 1 2 x 1 1 4 1 1411 121436 FITTING swivel male 2 in 1 1412 121435 FITTING nipple he...

Page 64: ...Dimensions 64 3A8047B Dimensions WL E WL D FP LQ FP LQ FP LQ FP LQ FP LQ FP LQ FP LQ FP LQ FP LQ...

Page 65: ...r Maximum Feed Pump Air Pressure 65 psi 0 45 MPa 4 5 bar Maximum Tank Air Pressure 90 psi 0 6 MPa 6 bar Air Filtration 40 micron main filter 5 micron control air filter Ambient Operating Temperature R...

Page 66: ...on tungsten carbide PTFE Dosing Valves Carbon Steel nickel plating carbide polyethylene leather Manifold Carbon steel nickel plating carbide stainless steel PTFE UHMWPE Mixer Stainless steel housing w...

Page 67: ...Notes 3A8047B 67 Notes...

Page 68: ...terial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIE...

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