Graco Wolverine Series Instructions-Parts List Manual Download Page 1

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334513A

Instructions-Parts

Wolverine

™

Chemical Injection
Pump

Electrical pump for injecting chemicals at well sites.

For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

See page 3 for model information, including maximum working pressure.

Important Safety Instructions

Read all warnings and instructions in this manual.
Save all instructions.

Summary of Contents for Wolverine Series

Page 1: ...ng chemicals at well sites For professional use only Not approved for use in explosive atmospheres or hazardous locations See page 3 for model information including maximum working pressure Important...

Page 2: ...Calibrate Chemical Dosage 24 Preventive Maintenance Schedule 27 Tighten Threaded Connections 27 Tighten Packings 27 Storage 27 Troubleshooting 28 Repair 29 Wolverine Basic Pump Repair 29 Wolverine Adv...

Page 3: ...2S 163 XA 0 12 VDC Advanced Small 1 5 8 in 500 3 4 34 A26106 CI 122S 175 XA 0 12 VDC Advanced Small 1 3 4 in 350 2 4 24 A26107 CI 122S 150 XB 0 12 VDC Advanced Small 1 1 2 in 800 5 5 55 A26108 CI 122S...

Page 4: ...in 1250 8 6 86 A26201 CI 122L 138 XA 0 12 VDC Advanced Large 1 3 8 in 2500 17 2 172 A26202 CI 122L 125 XA 0 12 VDC Advanced Large 1 1 4 in 6000 41 3 413 A26205 CI 122L 163 XA 0 12 VDC Advanced Large...

Page 5: ...000 41 3 413 A26254 CI 122L 263 XD 0 12 VDC Advanced Large 2 5 8 in 900 6 2 62 A26255 CI 122L 275 XD 0 12 VDC Advanced Large 2 3 4 in 600 4 1 41 A26500 CI 1A2L 150 XA 0 115 VAC Advanced Large 1 1 2 in...

Page 6: ...4 in 600 4 1 41 A26549 CI 1A2L 250 XD 0 115 VAC Advanced Large 2 1 2 in 1250 8 6 86 A26550 CI 1A2L 238 XD 0 115 VAC Advanced Large 2 3 8 in 2500 17 2 172 A26551 CI 1A2L 225 XD 0 115 VAC Advanced Larg...

Page 7: ...2 1 4 in 6000 41 3 413 A26647 CI 2A2L 263 XC 0 230 VAC Advanced Large 2 5 8 in 900 6 2 62 A26648 CI 2A2L 275 XC 0 230 VAC Advanced Large 2 3 4 in 600 4 1 41 A26649 CI 2A2L 250 XD 0 230 VAC Advanced La...

Page 8: ...L 263 XB 0 230 480 3 Phase VAC Advanced Large 2 5 8 in 900 6 2 62 A26741 CI 4A2L 275 XB 0 230 480 3 Phase VAC Advanced Large 2 3 4 in 600 4 1 41 A26742 CI 4A2L 250 XC 0 230 480 3 Phase VAC Advanced La...

Page 9: ...2 in 800 5 5 55 A29136 CI 122S 238 XB C 12 VDC Advanced Small 2 3 8 in 1500 10 3 103 A29137 CI 122S 225 XB C 12 VDC Advanced Small 2 1 4 in 3500 24 1 241 A29140 CI 122S 263 XB C 12 VDC Advanced Small...

Page 10: ...1 4 in 6000 41 3 413 A29233 CI 122L 263 XA C 12 VDC Advanced Large 2 5 8 in 900 6 2 62 A29234 CI 122L 275 XA C 12 VDC Advanced Large 2 3 4 in 600 4 1 41 A29235 CI 122L 250 XB C 12 VDC Advanced Large...

Page 11: ...n 600 4 1 41 A29528 CI 1A2L 250 XA C 115 VAC Advanced Large 2 1 2 in 1250 8 6 86 A29529 CI 1A2L 238 XA C 115 VAC Advanced Large 2 3 8 in 2500 17 2 172 A29530 CI 1A2L 225 XA C 115 VAC Advanced Large 2...

Page 12: ...8 in 2500 17 2 172 A29623 CI 2A2L 125 XD C 230 VAC Advanced Large 1 1 4 in 6000 41 3 413 A29626 CI 2A2L 163 XD C 230 VAC Advanced Large 1 5 8 in 900 6 2 62 A29627 CI 2A2L 175 XD C 230 VAC Advanced La...

Page 13: ...21 CI 4A2L 150 XD C 230 480 3 Phase VAC Advanced Large 1 1 2 in 1250 8 6 86 A29722 CI 4A2L 138 XD C 230 480 3 Phase VAC Advanced Large 1 3 8 in 2500 17 2 172 A29723 CI 4A2L 125 XD C 230 480 3 Phase VA...

Page 14: ...250 8 6 86 A29750 CI 4A2L 238 XD C 230 480 3 Phase VAC Advanced Large 2 3 8 in 2500 17 2 172 A29751 CI 4A2L 225 XD C 230 480 3 Phase VAC Advanced Large 2 1 4 in 6000 41 3 413 A29754 CI 4A2L 263 XD C 2...

Page 15: ...9 SA 0 CI 12 1 S 1 19 S A 0 Chemical Injection Voltage Pump Type Motor Number of Pumps Plunger Size Plunger Material Seal Material Qualifier Voltage Pump Type Motor Number of Pumps Plunger Size diamet...

Page 16: ...y grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work a...

Page 17: ...Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowes...

Page 18: ...ne Basic Wolverine Advanced 26 42 15 15 14 14 1 2 2 42 20 25 24 21 78 24 25 21 78 2a 2a 2b 2b 2c 2c 1 Drive Housing 2 Motor 2a Motor Junction Box 2b Motor Dust Cover 2c End ring 14 Drive Cylinder 15 P...

Page 19: ...s from the fluid before in reaches the pump Fluid shutoff valves N shuts off fluid flow Pressure relief valve F overload protection Flush Before Using Equipment The equipment was tested with lightweig...

Page 20: ...ponent in FIG 2 supplied by Graco All other components are supplied by customer Key A Pump B Control Box C Solar Panel D Stand Unit E Tank F Pressure Relief Valve G Inlet Line H Outlet Line J Pressure...

Page 21: ...ce to the inlet check valve K See FIG 2 on page 20 3 Install a pressure relief valve F on the outlet side of the pump NOTE The pressure relief valve is available from Graco and can be connected back t...

Page 22: ...r junction box 5 Replace motor junction box cover 2a To reduce the risk of electrical shock All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulatio...

Page 23: ...flushing fluid 3 Connect outlet to a waste reservoir 4 Run the pump until the dispensed fluid is predomi nately flushing fluid 5 Follow the Pressure Relief Procedure Prime the Pump 1 Verify all connec...

Page 24: ...the test is performed Increasing the cycle rate and or stroke adjustment of the pump will increase the pump flow rate while decreasing it will decrease the flow rate 4 Repeat the test procedure to ver...

Page 25: ...ower from pump 2 Expose the drive shaft 33 by loosening the cap screws 27 and removing the drive guard 26 The cap screws will remain with the drive guard 3 Loosen the stroke adjustment nuts 36 and mov...

Page 26: ...27 5 104 2 25 7 6 29 0 5 7 21 7 3 8 14 5 17 2 65 2 12 9 48 9 8 6 32 6 30 6 115 8 22 9 86 9 15 3 57 9 47 8 181 0 35 9 135 7 23 9 90 5 68 8 260 6 51 6 195 5 34 4 130 3 30 9 2 34 7 6 9 26 1 4 6 17 4 20 7...

Page 27: ...included in your pump have the ability to be adjusted to stop leaks that develop when the seals are worn If a leak develops in the pump s fluid section tighten the packing nut clockwise by 1 16th of...

Page 28: ...ings Tighten fittings Worn or damaged seals and or pack ing Adjust or tighten seals and or pack ing If leak persists replace seals and or packing Motor running but no fluid moving Pump stalled Check p...

Page 29: ...packing nut 37 by rotating the dust cover 15 clockwise and sliding down when loose 3 Loosen but do not remove the packing nut 37 4 Expose the cam 8 by loosening the cap screws 27 and removing the mol...

Page 30: ...he cam 8 until the drive shaft 33 is all the way down 6 Remove the fluid cylinder 42 from the drive cylin der 14 FIG 9 Rotate cam to depress drive shaft 27 26 8 33 1 1 2 FIG 10 Remove fluid cylinder f...

Page 31: ...the drive shaft and pulling straight down Pump Repair 1 Carefully remove plunger 43 from fluid cylinder 42 2 Remove packing nut 37 from fluid cylinder 42 3 Carefully remove bearings 39 and packing 41...

Page 32: ...g reassembly Reconnect Pump 1 Rotate the cam 8 until the drive shaft 33 is all the way down 2 Connect the plunger 43 to the drive shaft 33 by pushing the plunger straight up before horizontally slidin...

Page 33: ...is to tighten the packing nut 37 fin ger tight through the window then use a small punch or hex wrench to further tighten by approximately 10 degrees NOTE If the packing nut 37 is over tightened the p...

Page 34: ...Expose the packing nut 37 by loosening the dust cover 15 and sliding it towards the drive housing 1 3 Loosen but do not remove packing nut 37 4 Loosen the three set screws 19 from the drive cyl inder...

Page 35: ...s on the cam 8 and use them to rotate the cam until the key is towards the pump being repaired 6 Carefully remove the plunger 43 from the drive shaft 33 FIG 20 Disconnect Wolverine Advanced Pump 26 1...

Page 36: ...if necessary Lubricate prior to reassembly 4 Replace the o ring 5 and back up ring 6 on the outside of the packing nut 37 Lubricate prior to reassembly 5 Replace packing nut assembly into fluid cylin...

Page 37: ...restrain the fluid cylinder 42 to the drive cylinder 14 4 Verify the set screws 19 are in the groove of the drive cylinder 14 5 Tighten packing nut assembly hand tight plus a 1 16th turn 6 Cover the...

Page 38: ...Repair The following procedures apply to the check valves on both Wolverine Basic and Wolverine Advanced pumps FIG 27 shows the placement of the check valves on a Wolverine Advanced pump On a Wolveri...

Page 39: ...e and piston 25c 4 Remove the piston o ring 25b from the piston 25c 5 Inspect parts for wear and replace as needed 6 Install the piston o ring 25b 7 Reassemble the piston 25c spring 25e and retaining...

Page 40: ...Parts 40 334513A Parts Wolverine Basic Pump Model A26000 shown 26 91 27 34 35 33 90 92 3 4 2 1 12 31 28 16 17 9 8 10 29 15 42 20 21 24 25 32 14 43 37 39 39 41 78 80 81 107 108...

Page 41: ...lve FKM 1 B32026 Inlet check valve FKM ETP 1 B32028 Inlet check valve FFKM 1 B32113 Inlet check valve HNBR 2 25 B32025 Outlet check valve FKM 1 B32027 Outlet check valve FKM ETP 1 B32029 Outlet check...

Page 42: ...d Plunger Size Diameter Qty 1 4 in 3 8 in 1 2 in FKM 41 B32094 B32098 B32102 1 FKMETP 41 B32095 B32099 B32103 1 HNBR 41 B32096 B32100 B32104 1 FFKM 41 B32097 B32101 B32105 1 Ref Part Numbers by Fluid...

Page 43: ...Parts 334513A 43 Wolverine Advanced Pump Model A26100 shown 90 92 91 2 1 3 4 28 16 17 10 26 8 9 29 78 80 81 25 23 22 20 24 21 37 5 39 40 39 41 42 40 7 19 43 15 14 36 33 32 31 34 35 107 108 27...

Page 44: ...st cover for plunger sizes 1 8 3 16 5 8 3 4 1 16 B32406 Plunger return block 1 17 B32410 Shoulder screw included with plunger return carriage ref 28 plunger return block ref 16 4 19 Set screw included...

Page 45: ...1 Ref Part Description Qty 43 See Table 9 Plunger 1 44 Plug 1 78 Pump base 1 80 Flat washer 4 81 Socket head cap screw 4 90 Liquid tight flex metal conduit 1 91 90 degree liquid tight conduit connecto...

Page 46: ...B32425 1 FKMETP 37 B32490 B32491 B32492 B32493 B32494 1 HNBR 37 B32497 B32498 B32499 B32500 B32501 1 FFKM 37 B32504 B32505 B32506 B32507 B32508 1 Ref Part Numbers by Fluid Plunger Size Diameter Qty 1...

Page 47: ...B32486 B32487 1 FKMETP 42 B32517 B32518 B32519 B32520 B32521 1 HNBR 42 B32524 B32525 B32526 B32527 B32528 1 FFKM 42 B32531 B32532 B32533 B32534 B32535 1 Ref Part Numbers by Fluid Plunger Size Diameter...

Page 48: ...Conversion Kit B32080 1 2 FKM Fluid Section Conversion Kit B32081 5 8 FKM Fluid Section Conversion Kit B32082 3 4 FKM Fluid Section Conversion Kit B32456 1 8 FKM ETP Fluid Section Conversion Kit B3245...

Page 49: ...mensions Wolverine Basic Pump Dimensions FIG 28 Wolverine Basic Pump Dimensions A B C D E F G H 4 65 in 11 8 cm 7 35 in 18 7 cm 3 6 in 9 1 cm 11 5 in 29 2 cm 8 9 in 22 7 cm 8 0 in 20 3 cm 5 0 in 12 7...

Page 50: ...Advanced Pump Dimensions FIG 29 Wolverine Advanced Pump Dimensions A B C D E F G H J 15 65 in 39 8 cm 8 9 in 22 6 cm 4 5 in 11 4 cm 2 85 in 7 2 cm 11 9 in 30 2 cm 8 9 in 22 7 cm 8 0 in 20 3 cm 5 0 in...

Page 51: ...XXX X 0 30 A 460 VAC 3 Phase Power Connection See Electrical Connections on page 22 Environmental temperature range 40 176 F 40 80 C Noise dBa Maximum sound pressure 70 dBa Inlet Outlet Sizes Fluid in...

Page 52: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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