Graco SaniForce 3A5416L Operation Download

Page: 11 / 82

Before Installing

Before

Before Installing

Installing

Palletized STU

3A5416L

Summary of Contents for SaniForce 3A5416L

Page 1: ...roved approved for for for use use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous locations locations locations See See See Confi...

Page 2: ...4 Pressure Relief Procedure 25 Clean the Pump Before First Use 25 Adjust Tote Guides 26 Loading the Tote 26 Start and Adjust the Pump 28 Change the Tote 29 Emergency Stop 30 Pump Shutdown 30 System Sh...

Page 3: ...ts 3A5999 SaniForce High Sanitation Diaphragm Pumps Instructions and Parts 3A6781 SaniForce 1590 High Sanitation Diaphragm Pump Repair and Parts 3A6779 SaniForce High Sanitation Diaphragm Pumps Model...

Page 4: ...RE FIRE FIRE AND AND AND EXPLOSION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent and paint fumes in work work work area area area can ignite or explode Paint or solvent flow...

Page 5: ...he Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment Tighten all fluid connections bef...

Page 6: ...y hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and...

Page 7: ...wood A A A Inflatable B B B Stainless Steel Extended Legs 02 02 02 5 1 Priming Piston 2 pumps B B B 43 9 x 39 9 Buckhorn 315 Schoeller 315 0 0 0 None 03 03 03 12 1 Priming Piston 2 pumps C C C 55 5 x...

Page 8: ...let Inlet Inlet Pressure Pressure Pressure PSI PSI PSI MPa MPa MPa bar bar bar Max Max Max Working Working Working Fluid Fluid Fluid Pressure Pressure Pressure PSI PSI PSI MPa MPa MPa bar bar bar Max...

Page 9: ...Overview Overview Overview Overview System System System Components Components Components Fig 1 Typical components 3A5416L 9...

Page 10: ...l ram up and down pressure and speed control seal pressure 1 1 1 F F F Pump Pump Pump Output Output Output Lines Lines Lines delivers product output from pump 1 1 1 G G G Support Support Support Plate...

Page 11: ...Before Installing Before Before Before Installing Installing Installing Palletized STU 3A5416L 11...

Page 12: ...ocation where the crossbar will be mounted FG Use a forklift or overhead crane to move the air cylinder and pump assembly into place on the top of the frame assembly Attach the crossbar to the leg ass...

Page 13: ...ads Move Move Move the the the Frame Frame Frame to to to the the the Selected Selected Selected Location Location Location The frame is shipped with several major components attached and weighs about...

Page 14: ...ed through the grounding conductor of the incoming power wiring Pump Pump Pump The pumps are grounded by the metal components being attached to the STU Air Air Air and and and fluid fluid fluid hoses...

Page 15: ...3 Connect the equipment to 100 240 VAC single phase 50 60 Hz with a maximum 15 A branch circuit protection and disconnect switch provided by the installer Use 14 AWG 2 0 mm2 stranded copper wire and...

Page 16: ...tension rod to the safety latch at the D shaped hole on the latch Safety Safety Safety Latch Latch Latch Lockout Lockout Lockout Lockout tagout holes have been provided to lock the ram in the raised p...

Page 17: ...onnections Connections Connections Control Control Control Panel Panel Panel Pneumatic Pneumatic Pneumatic Part Part Part No No No 25C578 25C578 25C578 Control Control Control Side Side Side View View...

Page 18: ...otor air supply seal inflation and air assist blowoff through the hose support bracket on the side of the frame most of the lengths of each hose must be able to move freely above the hose support brac...

Page 19: ...tive priming Pump slow speed can be adjusted using flow control valve FC5 Seal Seal Seal Inflate Inflate Inflate Selector Selector Selector Seal Seal Seal Inflate Inflate Inflate Seal will inflate unt...

Page 20: ...to supply air to pump manifold FF ports Route hoses through the hose block on the side of the frame Use the three provided 109 inch hoses Connect the pump manifold GG ports to the pump air motors P Cy...

Page 21: ...Controls and Connections Cylinder air distribution manifold Pilot check valve Ram plate Support plate 3A5416L 21...

Page 22: ...gency Emergency Emergency stop stop stop button button button Press to cease STU operation immediately This should not be used as a means to shut off the system during normal operation CD Position Pos...

Page 23: ...h hose CI CJ CK Pump Pump Pump Air Air Air Supply Supply Supply Ports Ports Ports 3 provided Connect supply air to pump manifold FF ports Route hoses through the hose block on the side of the frame Us...

Page 24: ...Operation Operation Operation Operation 24 3A5416L...

Page 25: ...ure Regulator J to zero psi f Cycle the ram position selector A up and down until the gauge G6 on the pilot check valve reads zero psi g Close the control panel supply valve K 2 For For For electro pn...

Page 26: ...the tote Position the empty tote within the leg assembly for accurate ram plate alignment with the tote 4 If necessary loosen the nuts and adjust the tote guides to the desired position for the tote T...

Page 27: ...he electro pneumatic control panel a Open the air shutoff valves for the air controls CE and pumps CF b Navigate to the Manual Run screen Raise the ram to its highest point and engage the safety latch...

Page 28: ...control switch lower the ram plate into the tote until it contacts the product in the tote c If the system is equipped with an inflatable seal and the ram plate is located far enough into the tote to...

Page 29: ...ssure in the tote could cause the tote to rupture resulting in serious injury The ram must be free to move out of the tote Never use blowoff air while the ram seal is inflated 1 Operate the pump speed...

Page 30: ...n Shutdown Follow the Pressure Relief Procedure page 25 Depending on the type of material it may be best to deflate the seal and raise the ram plate out of the material or keep the ram plate lowered i...

Page 31: ...atable seal corner seals and seal retainer plate on the ram plate 9 Install the blowoff assembly on the ram plate Cleaning Cleaning Cleaning the the the Pump Pump Pump Lower Lower Lower NOTE NOTE NOTE...

Page 32: ...at are grayed out on the screens are not currently active When the system is powered up the Automatic run screen is displayed The first time the unloader system is powered up it will be necessary to p...

Page 33: ...ft Shift Shift The shift key is a toggle between upper and lower case letters When pressed the selected case is used on each key selected until the Shift key is pressed again Switching screens will re...

Page 34: ...Control Panel Display Screens Startup Startup Startup Screen Screen Screen When the power ON OFF switch is turned ON the display shows the startup screen while the system prepares the system for oper...

Page 35: ...e Press and hold the start button to resume When the partial tote setting is selected pump operation is delayed until the start button is released and the ram plate is located below the rim of the tot...

Page 36: ...he icon will also flash over the Start button NOTE NOTE NOTE If the Start button is released too soon during the loading process then the sequence will stop The icon will still flash next to the date...

Page 37: ...sing remote operation 1 Press the Start button on the screen of your STU to manually begin the automatic or batch sequence Let the automatic sequence run until the plate is detected inside the contain...

Page 38: ...o save changed pressure settings of the current recipe If no pressure changes have been made to the current recipe this icon is not enabled Pressure Pressure Pressure Settings Settings Settings Numeri...

Page 39: ...r Air Assist Assist Assist Press and hold to blow air between the ram plate and the product to break the adhesion between the two The ram plate seal should be deflated before performing this operation...

Page 40: ...sed on the design of the container being evacuated A maximum of 20 container recipes can be defined NOTES NOTES NOTES Recipes may use feedback from external devices to determine when a specific measur...

Page 41: ...move down one recipe Press and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Mov...

Page 42: ...d to another recipe The copied values will overwrite any defined values in this recipe After copying individual fields can be modified to differentiate this recipe from the one copied NOTE NOTE NOTE C...

Page 43: ...inside the container Always choose the lowest pressure that achieves the desired result Too much pressure reduces the life of the seal and creates excessive frictional force opposing movement of the...

Page 44: ...the pump with the product in the tote The pump will operate at the slow speed until the amount of time specified by this field has elapsed The pump will then operate at the fast speed Empty Empty Empt...

Page 45: ...o move down one recipe Press and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Mo...

Page 46: ...ssure Settings Settings Settings Numeric displays next to the icons are the pressure settings defined in the current recipe Changes entered here are not saved to the recipe A locked recipe will not al...

Page 47: ...will control when the pumps go from fast pumping to slow pumping to finish evacuating the remaining product from the tote Set Set Set Container Container Container Bottom Bottom Bottom Lower the ram...

Page 48: ...tion Description All All All Events Events Events Select this field and choose a selection to filter the event list to a single event type Move up the list Momentarily press to move up one entry Press...

Page 49: ...Control supply pressure sensor error WMPC Control supply pressure sensor reports an error Check control supply pressure sensor and wiring Alarm Emergency stop or I O power error V1CE I O has lost powe...

Page 50: ...Seal Deflate Time in recipe Alarm Seal pressure sensor error WMPS Seal pressure sensor reports an error Check seal pressure sensor and wiring Alarm Software Error WX00 Unexpected state detected in the...

Page 51: ...the system Verify the USB device is compatible with the system formatted properly and inserted fully into one of the USB ports on the back of the screen unit A USB device can take up to 10 seconds to...

Page 52: ...Logs can be exported to a USB device and viewed on a PC See Import and Export with USB page 68 Icon Field Icon Field Icon Field Description Description Description Move up the list Momentarily press...

Page 53: ...ressure of the recipe A Multiple Containers indicator that is TRUE if a sequence empties the first container it was evacuating from Otherwise it is FALSE A Recipe Changed indicator that is TRUE if the...

Page 54: ...Export with USB page 68 Icon Field Icon Field Icon Field Description Description Description Import Import Import USB USB USB Import the system settings from a USB device Export Export Export USB USB...

Page 55: ...nable automatic time adjustments for daylight savings time Timezone Timezone Timezone Select the desired timezone The system time will need to be set after switching timezones Password Password Passwo...

Page 56: ...ed must be connected to CM8281 12 20 kHz max to use this feedback type Pulse Meter Mass A pulse meter measuring mass dispensed must be connected to CM8281 12 20 kHz max to use this feedback type Scale...

Page 57: ...type None Not monitored System OK Asserted while no Alarms are active Pump Run Asserted while the pumps are running Sequence Complete Asserted after an Automatic or Batching sequence has completed Con...

Page 58: ...etting Scale Scale Scale Feedback Feedback Feedback In order for a batching cycle to accurately measure product the 4 mA Mass and 20 mA Mass settings for the Scale Positive or Scale Negative must be s...

Page 59: ...Subnet Mask utilized by the system is displayed here If DHCP is disabled these fields become editable to enter a Subnet Mask Enable Enable Enable Ethernet IP Ethernet IP Ethernet IP Check to enable EI...

Page 60: ...select ETHERNET MODULE to create a new generic Ethernet module b Configure the module exactly as the ETHERNET MODULE is configured in the project with the imported L5K file except for the IP Address E...

Page 61: ...and set the AB2BR_rec_loadRecipe variable to TRUE AB2BR_rec_recipeNumber SINT SINT Corresponds to bit 0 in the AB2BR_networkOverwriteBitfield variable AB2BR_rec_autoRaise BOOL TRUE FALSE Corresponds...

Page 62: ...he AB2BR_networkOverwriteBitfield variable If batching is enabled the evacuation will halt when the amount of material pumped matches this value Units in pounds AB2BR_rec_batchAmountVol ume_gal REAL R...

Page 63: ...et batch amount BR2AB_currentJobNumber DINT DINT N A BR2AB_ramPosition_in REAL REAL Identifies the distance from the laser position sensor to the top beam or plate of the system Units are inches BR2AB...

Page 64: ...EAL REAL Units in psi BR2AB_rec_sealFullPressure_psi REAL REAL Units in psi BR2AB_rec_sealPartPres sure_psi REAL REAL Units in psi BR2AB_rec_airAssistPres sure_psi REAL REAL Units in psi BR2AB_rec_pri...

Page 65: ...0 4 X20BC1083 Module Error 0 5 X20CM8281 Module Error 0 6 X20DO8322 Module Error 0 7 X20PS9400 Module Error 0 8 X20DS438A Module Error 0 9 Laser Position Sensor Error 0 10 Seal Pressure Sensor Error 0...

Page 66: ...displays the STU software information Icon Field Icon Field Icon Field Description Description Description Factory Factory Factory Reset Reset Reset Removes all user defined data This includes locked...

Page 67: ...puts Inputs Aux Aux Aux 1 1 1 Auxiliary 1 input Aux Aux Aux 2 2 2 Auxiliary 2 input AUX AUX AUX Pulse Pulse Pulse Counter Counter Counter Total flow meter pulse count Analog Analog Analog Outputs Outp...

Page 68: ...t the desired file to obtain the up to date formatting of the file NOTE NOTE NOTE This will overwrite any existing file with the same name 3 On a PC copy the desired data from the backup file into the...

Page 69: ...ezone 145 UTC 01 00 Belgrade Bratislava Budapest Ljubljana Prague Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 150 UTC 01 00 Brussels Cop...

Page 70: ...C 09 00 Yakutsk 335 UTC 09 30 Adelaide Darwin 340 UTC 10 00 Vladivostok Timezone 345 UTC 10 00 Brisbane Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value Meaning Mean...

Page 71: ...er desired pulses per unit N A 4 mA Mass Enter desired mass at 4 mA N A 20 mA Mass Enter desired mass at 20 mA N A Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value M...

Page 72: ...sh Bin Certifica tion STU A 01 B A B 2 AA 1 1 1 C21 Wash Wash Wash Bin Bin Bin Config Config Config Code Code Code Part Part Part Title Title Title Description Description Description Refer Refer Refe...

Page 73: ...H H in in in cm cm cm J J J in in in cm cm cm Lowest Lowest Lowest Posi Posi Posi tion tion tion Highest Highest Highest Position Position Position 59 5 59 5 59 5 151 151 151 117 3 117 3 117 3 298 298...

Page 74: ...Schematic pneumatic control Schematic Schematic Schematic pneumatic pneumatic pneumatic control control control 74 3A5416L...

Page 75: ...RLINK LINE 128 S E L AIF1 L AIF2 X20B B81 S LOT SUBSLOT1 OPTIONALCOMMUNICA TIONMODULE S E L AIF1 L AIF2 X20B B81 S LOT BC HUB MODULE X20BC1083 11 21 12 22 13 23 14 24 15 25 16 26 COMS P ORT POWERLINK...

Page 76: ...73 1 1 1 71 74 1 11 21 12 22 13 23 14 24 15 25 16 26 MODULE X20DS438A TERMINALBLOCK X20TB12 BASE X20BM11 SHOP AIRPRESSURE PS1 3 4 LASERSENSOR 3 PS2 SEALAIRPRESSURE BLACK BLUE BROWN BLACK BROWN BLUE BL...

Page 77: ...V2 SV3 SV4 SV9 SV1 0 PUMPFAST SOL ENOID V AL VE PUMPSLOW RAM UP RAM DOW N SEALINFLA TE AIRASSIST 149 1061 FROM L INE 2020 2030 2040 2050 2060 2070 2080 2090 1061 1061 1061 1061 1061 1061 TOLINE 225 10...

Page 78: ...IONAL INPUT2 DIGITAL OPTIONAL INPUT PULSE COUNTER OPTIONAL OUTP UT1 DIGITAL OPTIONAL OUTP UT2 DIGITAL OPTIONAL INPUT 4 20 mAANALOG OPTIONAL FW 24 VDC 3 3 mA FW 24 VDC 3 3 mA FW 24 VDC 3 3 mA FW 24 VDC...

Page 79: ...UBE EXHAUST PUMP DRAIN PORT EXHAUST PANEL MUFFLER VENTURI 1 2 TUBE EXHAUST RAM 1 2 TUBE BV2 100 PSIMAX AIRSUPPL Y 100 PSIMAX AIRSUPPL Y BV1 PS1 MANIF OLD MANIFOLD COMMON 3 8 SST 3 8 SST 3 8 SST C1 C2...

Page 80: ...0 series stainless steel buna n and polychloroprene or EPDM on the ram plate and seals See your pump manual for additional wetted parts Control Control Control panel panel panel Enclosure type 4X Maxi...

Page 81: ...nge Diaphragm Ball Seat Diaphragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius FKM Fluoroelastomer FK 40 F to 275 F 40 C to 135 C P...

Page 82: ...WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND A...

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