Graco Reactor H-XP2 Elite Repair And Parts Manual Download Page 19 | Manualshive

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Troubleshooting

312063Z

19

Hose temperature exceeds setpoint.

A and/or B heaters are overheating
material.

Check primary heaters for either a
thermocouple problem or a failed
element attached to thermocouple,

E04: Fluid Temperature Sensor
(FTS) or thermocouple
disconnected

Faulty thermocouple connections.

Verify that all FTS connections are
snug and that pins of connectors are
clean. Examine connection of
thermocouples to long green plug on
heater control board. Unplug and
re-plug thermocouple wires, cleaning
off any debris. Unplug and re-plug long
green connector on heater control
board.

Missing or damaged insulation around
FTS, causing the hose heat to be ON
constantly.

Make sure the hose bundle has
adequate insulation evenly covering
the entire length and connection joints.

Erratic hose temperature.

Faulty thermocouple connections.

Verify that all FTS connections are
snug and that pins of connectors are
clean. Examine connection of
thermocouples to long green plug on
heater control board. Unplug and
re-plug thermocouple wires, cleaning
off any debris. Unplug and re-plug long
green connector.

FTS not installed correctly.

FTS should be installed close to end of
hose in same environment as gun.
Verify FTS installation,

Temperature Sensor (FTS)

Missing or damaged insulation around
FTS, causing the hose heat to be ON
constantly.

Make sure the hose bundle has
adequate insulation evenly covering
the entire length and connection joints.

Hose does not heat.

FTS failed or is not contacting
correctly.

Check FTS,

Fluid Temperature

Sensor (FTS)

FTS not installed correctly.

FTS should be installed close to end of
hose in same environment as gun.
Verify FTS installation, page 39.

Temperature control alarm.

Check temperature display or
diagnostic code,

Fluid Temperature

Sensor (FTS)

Hoses near Reactor are warm, but
hoses downstream are cold.

Shorted connection or failed hose
heating element.

With hose heat on and temperature
setpoint above displayed hose zone
temperature, verify voltage between
connectors at each section of hose.

Voltage should drop incrementally for
each section of hose further from
Reactor. Use safety precautions when
hose heat is turned on.

PROBLEM

CAUSE

SOLUTION

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Summary of Contents for Reactor H-XP2 Elite

Page 1: ...and polyurea coatings For professional use only Not for use in explosive atmospheres See page 3 for model information including maximum working pressure and approvals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions TI9830a Model H 40 Shown For patent information see www graco com patents ...

Page 2: ...r Electronics 16 Primary Heaters A and B 18 Hose Heat System 19 Hydraulic Drive System 21 Proportioning System 23 Repair 27 Pressure Relief Procedure 27 Flushing 28 Proportioning Pumps 28 Circuit Breaker Module 30 Electric Motor 31 Motor Control Board 32 Transducers 34 Electric Fan 34 Temperature Control Module 35 Primary Heaters 37 Heated Hose 39 Fluid Temperature Sensor FTS 40 Display Module 42 ...

Page 3: ...063 0 24 1 91 1 2000 13 8 138 253402 E 41 400V 3 26 600 15 300 45 20 0 063 0 24 1 91 1 2000 13 8 138 253407 E 95 230V 3 31 700 20 400 45 20 0 063 0 24 1 91 1 2000 13 8 138 253408 E 52 400V 3 31 700 20 400 45 20 0 063 0 24 1 91 1 2000 13 8 138 Part Series Full Load Peak Amps Per Phase Voltage phase System Watts Primary Heater Watts Max Flow Rate lb min kg min Approximate Output per Cycle A B gal li...

Page 4: ... hose length including whip hose Maximum flow rate given for 60 Hz operation For 50 Hz operation maximum flow rate is 5 6 of 60 Hz maximum flow CE approval does not apply Part Series Full Load Peak Amps Per Phase Voltage phase System Watts Primary Heater Watts Max Flow Rate gpm lpm Approximate Output per Cycle A B gal liter Hydraulic Pressure Ratio Maximum Fluid Working Pressure psi MPa bar 253403...

Page 5: ... Reactor Hydraulic Proportioner 312062 Reactor Hydraulic Proportioner Operation Manual Reactor Electrical Diagrams 312064 Reactor Hydraulic Proportioner Electrical Diagrams Proportioning Pump 312068 Proportioning Pump Repair Parts Manual Manuals in English Description Feed Pump Kits 309815 Instruction Parts Manual Air Supply Kit 309827 Instruction Parts Manual for Feed Pump Air Supply Kit Circulat...

Page 6: ...rotection SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with yo...

Page 7: ... system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with gen...

Page 8: ...correctly wired Checks Check which zone is displaying the E01 error 1 Check that connector B is firmly plugged into temperature control module see FIG 8 page 34 2 Clean and re plug connections 3 Check connections between the temperature control module and overtemperature switches A and B 308 and between temperature control module and thermocouples A and B 310 or FTS 21 depending on which zone is d...

Page 9: ...continuity 5 Exchange zone module with another one Turn zone on and check for error If error disappears replace faulty module For hose zone If error still occurs perform Transformer Primary Check and Transformer Secondary Check starting on page 40 NOTE When there is a a high current error the LED on that zone s module will turn red while the error is displayed E03 No zone current 1 Check for tripp...

Page 10: ...nd purple for hose The display will show the control heater module temperature 6 If an error occurred for the hose zone temporarily use the current control mode Refer to your Reactor Operation manual E05 Circuit board overheated NOTE Each module has an on board temperature sensor Heat is turned off if module temperature exceeds 185 F 85 C within the heater module 1 Check that fan above electrical ...

Page 11: ...ntrol board FIG 5 page 32 and clean contacts 2 Reverse A and B transducer connections If error moves to transducer A E21 replace transducer B Transducers page 33 If error does not move replace motor control board Motor Control Board page 31 E23 High fluid pressure 1 Relieve pressure Verify low pressure with analog gauges Turn main power OFF then ON If error persists do checks below 2 If pressure i...

Page 12: ...inue to run with a pressure imbalance c Run the unit until pressure is 1000 1500 psi 7 10 5 MPa 70 105 bar Shut down the unit clear the alarm and power back up but do not depressurize the unit d Check the analog gauges to see which pressure is higher and check if the display matches If the higher gauge and display match that transducer is communicating with the motor control board Continue with st...

Page 13: ...ply hose bottom of drum is damaged causing blockage of feed pump inlet drum is not vented E27 High motor temperature Causes of E27 Errors Motor temperature is too high Reduce pressure gun tip size or move Reactor to a cooler location Allow 1 hour for cooling Make sure there is no obstruction to fan airflow Ensure that the motor fan shroud is installed Check that the motor overtemperature wire asse...

Page 14: ... of communication If communication is lost between the motor control display and the motor control board or the temperature control display and the temperature control module the affected display will show E99 1 Check all wiring between the display and the motor control board and the temperature control module Pay close attention to the wire crimping at J13 on the motor control board page 32 and C...

Page 15: ...isplay disconnected Check cable connections Display Module page 41 Temperature display does not illuminate Display disconnected Check cable connections Display Module page 41 Display cable damaged or corroded Clean connections replace cable if is damaged Defective circuit board Swap display connection to motor control board with connection to heater control board If temperature display illuminates...

Page 16: ...anual 312062 or adjust FTS to desired current setting Display does not respond properly to button pushes Poor display connection Check cable connections Display Module page 41 Replace damaged cable Display cable damaged or corroded Clean connections replace cable if is damaged Ribbon cable on display circuit board disconnected or broken Connect cable Display Module page 41 or replace Broken displa...

Page 17: ...10 Control of primary heat is abnormal high temperature overshoots or E01 error occurs intermittently Dirty thermocouple connections Examine connection of thermocouples to long green plug on heater control board Unplug and re plug thermocouple wires cleaning off any debris Unplug and re plug long green connector Thermocouple not contacting heater element Loosen ferrule nut N push in thermocouple 3...

Page 18: ... or not installed correctly Check FTS E04 Fluid Temperature Sensor FTS or thermocouple disconnected page 10 Low supply voltage Verify line voltage Low line voltage significantly reduces power available to hose heat system affecting longer hose lengths Hose does not maintain temperature while spraying A and B setpoints too low Increase A and B setpoints Hose is designed to maintain temperature not ...

Page 19: ...nplug and re plug thermocouple wires cleaning off any debris Unplug and re plug long green connector FTS not installed correctly FTS should be installed close to end of hose in same environment as gun Verify FTS installation Fluid Temperature Sensor FTS page 39 Missing or damaged insulation around FTS causing the hose heat to be ON constantly Make sure the hose bundle has adequate insulation evenl...

Page 20: ...y repairs Also determine that all circuit breakers switches and controls are properly set and wiring is correct before assuming there is a problem PROBLEM CAUSE SOLUTION Electric motor will not start or stops during operation Loose connections Check connections at motor control board Circuit breaker tripped Reset breaker 813 see Circuit Breaker Module page 29 Check 230 Vac at output of breaker Dam...

Page 21: ...cover and drive belt to allow for manual counterclockwise rotation of hydraulic pump Turn fan pulley by hand Verify oil flow by removing oil filter to see flow into filter manifold Reinstall oil filter Do NOT operate unit without a properly installed oil filter Screeching noise is characteristic of cavitation and is normal at initial startup for a maximum of 30 seconds If noise continues longer th...

Page 22: ... the pump has stalled by observing which directional valve indicator light is on See Table 2 page 24 to isolate the problem 3 Repair the valve see your pump manual Material imbalance See Pressure Material Imbalance page 24 Restriction at the gun Clean the gun see your separate gun manual Inadequate flow from pump cavitation Increase fluid supply to proportioning pump Use 2 1 supply pump Use minimu...

Page 23: ...m or reversing switch See Pumps Do Not Reverse Direction page 25 Faulty directional valve Replace directional valve Pump output low Obstructed fluid hose or gun fluid hose ID too small Open clear use hose with larger ID Worn piston valve or intake valve in displacement pump See your pump manual Inadequate feed pump pressure Check feed pump pressure and adjust to 100 psi 0 7 MPa 7 bar minimum Fluid...

Page 24: ...reads considerably higher than the A gauge the problem is at the gun If the B gauge reads considerably lower than the A gauge the problem is at the pump FIG 1 Proportioning System WL D A ISO Inlet Supply Valve B Resin Inlet Supply Valve A ISO Proportioning Pump B Resin Proportioning Pump A ISO Over pressure Rupture Disk B Resin Over pressure Rupture Disk Directional Valve Reversing Switch Rocker A...

Page 25: ...t the cause and D19 and D20 will not alternately illuminate replace the motor board b If D19 and D20 do illuminate but the direction indication lights do not the possible causes include faulty motor board faulty directional valve wiring or faulty directional valve To resolve this problem verify the motor board output voltages at the J18 directional valve connector When the reversing switch is togg...

Page 26: ...URE RELIEF CIRCULATION Route fluid to waste containers or supply tanks Ensure gauges drop to 0 6 Disconnect gun air line and remove gun fluid manifold Repairing this equipment requires access to parts that may cause electric shock or other serious injury if work is not performed properly Have a qualified electrician connect power and ground to main power switch terminals see operation manual Be su...

Page 27: ...e the system dry or filled with a moisture free plasticizer or oil Do not use water Proportioning Pumps NOTE See your proportioning pump manual for repair instructions 1 Shut off and heat zones 2 Flush page 27 3 If pumps are not parked press Trigger gun until pumps stop 4 Turn main power OFF Disconnect power supply NOTE Use drop cloth or rags to protect Reactor and surrounding area from spills Flu...

Page 28: ...mp inlet and outlet lines Use the pin extractor tool 244 to remove the pin 219 which disconnects the pump from the hydraulic cylinder 201 Remove the four screws 203 holding the pump to the spacers 413 of the cylinder Take the pump assembly to a workbench 9 See your proportioning pump manual for repair instructions 10 Reconnect the pump in the reverse order Torque the screws 203 to 200 in lb 22 6 N...

Page 29: ... breaker as follows a Refer to electrical diagrams and to TABLE 3 Disconnect wires and remove bad breaker b Install new breaker and reconnect wires Depending on model Table 3 Circuit Breakers see FIG 4 Ref Size Component 809 50A Hose Transformer Secondary Side 811 40A Transformer Primary 812A 25A 40A or 50A Heater A 812B 25A 40A or 50A Heater B 813 20A or 30A Motor Pumps FIG 4 Circuit Breaker Modu...

Page 30: ...am inside the motor junction box cover The motor must operate counterclockwise when looking at the output shaft 5 Remove screws holding motor to bracket Lift motor off unit Installation 1 Place motor on unit 2 Fasten motor with screws 3 Connect the wires using wire nuts Refer to the Reactor Electrical Diagram manual and the diagram inside the motor junction box cover The motor must operate counter...

Page 31: ...NOTE Order Part 110009 Thermal Compound NOTICE Before handling board put on a static conductive wrist strap to protect against static discharge which can damage board Follow instructions provided with wrist strap To prevent overpressurization DIP switch 2 must be set to ON for Model H 25 Table 4 DIP Switch SW2 Settings DIP Switch ON up OFF down Switch 1 Motor soft start ON factory default Motor so...

Page 32: ...Apply 110009 thermal heatsink compound to mating surfaces 1 ti7724a Motor Control J3 A J8 B J1 J14 J7 J13 J18 1 D11 J9 SW2 DIP Switch SW2 Settings Models H 25 H 40 H 50 Models H XP2 H XP3 ti3178c 3 ti3178c 4 J4 J12 J5 ON OFF ON 1 2 3 4 1 2 3 4 ON ...

Page 33: ...ced in same way 6 Install o ring 720 on new transducer 706 FIG 6 7 Install transducer in manifold Mark end of cable with tape red transducer A blue transducer B 8 Route cable into cabinet and thread into bundle as before 9 Connect transducer cable at board see FIG 5 page 32 Electric Fan 1 Turn main power OFF Disconnect power supply 2 Relieve the pressure See Pressure Relief Procedure page 26 3 Che...

Page 34: ...A Y Thermocouple yellow 5 HEATER T C A R Thermocouple red 4 3 OVERTEMPERATURE B Overtemperature switch B 2 1 OVERTEMPERATURE A Overtemperature switch A DISPLAY C Display COMMUNICATION D Communication to power boards PROGRAM E Software programming BOOT F Software bootloader POWER RELAY G Circuit board power input and contactor control output Connector Description COMMUNICATION H Communication to co...

Page 35: ...asure the voltage at the hose connector You should not get a voltage reading If you do the SCR on the temperature control board is bad Replace the temperature control assembly Replacing Temperature Control Assembly Modules 1 Turn main power OFF Disconnect power supply 2 Relieve the pressure See Pressure Relief Procedure page 26 3 Refer to electrical diagrams see Electrical Diagrams manual Temperat...

Page 36: ... Vac Low line voltage will reduce power available and the heaters will not perform at full capability Thermocouple 1 Turn main power OFF Disconnect power supply 2 Relieve the pressure See Pressure Relief Procedure page 26 3 Wait for heaters to cool 4 Remove heater shroud 5 Disconnect thermocouple wires from B on temperature control module See TABLE 6 page 34 and FIG 8 page 34 6 Feed thermocouple w...

Page 37: ...lief Procedure page 26 3 Wait for heaters to cool 4 Remove heater shroud 5 Disconnect one leadwire from overtemperature switch 308 FIG 9 Test across switch with ohmmeter Resistance must be approximately 0 ohms 6 If switch fails test remove wires and screws Discard failed switch Apply thermal compound 110009 install new switch in same location on housing 301 and secure with screws 311 Reconnect wir...

Page 38: ...ctor D There should be continuity 5 If hose fails test retest at each length of hose including whip hose until failure is isolated Check FTS Cables 1 Turn main power OFF Disconnect power supply 2 Relieve the pressure See Pressure Relief Procedure page 26 3 Disconnect FTS cable F at Reactor FIG 10 4 Test with ohmmeter between pins of cable connector 5 If cable fails test retest at FTS Fluid Tempera...

Page 39: ...L and electrical connectors D 6 Disconnect FTS from whip hose W and fluid hoses A B 7 Remove ground wire K from ground screw on underside of FTS 8 Remove FTS probe H from component A ISO side of hose Installation The Fluid Temperature Sensor FTS is supplied Install FTS between main hose and whip hose See Heated Hose manual for instructions Pins Result 1 to 2 approximately 10 ohms 1 to 3 infinity 3...

Page 40: ...e in green plug under hose module connects to transformer test both wires One wire should have continuity with the other transformer wire in breaker 809 and the other wire should not 3 To verify transformer voltage turn on hose zone Measure voltage from 18CB 2 to POD HOSE P15 2 see Reactor Electrical Diagrams manual For 230 Vac line voltage Replace Transformer NOTE Use this procedure to replace tr...

Page 41: ...Reassemble in reverse order see FIG 13 Apply medium strength thread sealant where shown Be sure display cable ground wire G is secured between cable bushing and cover 504 with screws 512 Red Stop Button 1 Turn main power OFF Disconnect power supply 2 Relieve the pressure See Pressure Relief Procedure page 26 3 Refer to electrical diagrams 4 Put on static conductive wrist strap 5 Remove screws 509 ...

Page 42: ...e ti2574a 502 501 503 504 505 506 507 508 510 511 512 506 ti3172a 20 501a 501c 501b 502b 502c 502a G 511 R R Detail of Membrane Switches and Display Boards Temperature Display Pressure Display Apply medium strength thread sealant 1 1 1 1 1 ...

Page 43: ...er plug with the screen 59g and gasket 59h in place and tighten Do not overtighten Let the gasket make the seal 5 Open the material supply valve ensure that there are no leaks and wipe the equipment clean 6 Proceed with operation Fluid filter screen 59g replacements Pump Lubrication System Check the condition of the ISO pump lubricant daily Change the lubricant if it becomes a gel its color darken...

Page 44: ...The lubrication system is ready for operation No priming is required Change Hydraulic Fluid and Filter See Table 8 for recommended frequency of oil changes NOTE Change break in oil in a new unit after first 250 hours of operation or within 3 months whichever comes first Table 8 Frequency of Oil Changes 1 Relieve the pressure See Pressure Relief Procedure page 26 2 Allow hydraulic fluid to cool 3 P...

Page 45: ...ls Supplier Name Citgo A W ISO Grade 46 Amsoil AWI ISO Grade 46 synthetic BP Oil International Energol HLP HM ISO Grade 46 Carl Bechem GmbH Staroil HVI 46 Castrol Hyspin AWS 46 Chevron Rykon AW ISO 46 Exxon Humble Hydraulic H ISO Grade 46 Mobil Mobil DTE 25 ISO Grade 46 Shell Shell Tellus ISO Grade 46 Texaco Texaco AW Hydraulic ISO Grade 46 Note Do not mix mineral based and synthetic hydraulic oil...

Page 46: ...Parts 46 312063Z Parts 38 4 9 20 52 44 67 52 98 63 99 42 See page 49 See page 50 See page 50 See page 49 See page 47 ti9831a 92 76 44 60 107 See pages 59 61 100 37 60 60 60 60 30 37 77 84 84 ...

Page 47: ...Parts 312063Z 47 10 25 147 32 54 102 97 85 24 13 33 2 85 51 61 46 Detail of Cabinet Area See page 48 TI9834b 53 53 23 36 8 0 kW Heater Bracket Ref 36 Shown 23 45 35 102 97 154 154 ...

Page 48: ...Parts 48 312063Z 8 Ref Left Side of Cabinet Right Side of Cabinet 40 5 62 55 56 103 Ref 8 26 29 31 27 6 40 TI9835a TI9836a 39 68 ...

Page 49: ...2063Z 49 WL D TI9838a Detail Fluid Manifold Area Detail Proportioner Area 78 88 39 39 89 78 7 see page 65 See page 58 59 see page 51 59 see page 51 15 17 111 Ref 111 Ref 16 94 93 151 19 79 79 243 57 14 717 Ref ...

Page 50: ...ic Reservoir Area 103 82 90 47 48 96 3 See page 47 111 Ref 118 Ref 1 Ref ti7709a TI9832b 57 111 Ref 119 120 113 115 60 118 150 142 143 112 60 137 132 117 127 111 Ref 60 114 60 111 See page 51 129 94 60 114 135 134 133 125 126 139 93 133 132 146 116 92 153 122 ...

Page 51: ... 110d 110j 110f 39 110k 110m NOTE Fluid Inlet Kit 59 has two versions Series A and Series B Fluid Inlet Kit Series A uses a flat gasket 59h and can be identified by a white seal The gasket material has been upgraded for improved sealing and is now a light gray color Fluid Inlet Kit Series B shown above uses an o ring seal 59h with a different manifold 59d and strainer plug 59j The seal is not visi...

Page 52: ...p 3 8 16 4 39 113796 SCREW flanged hex hd 14 40 115942 NUT hex flange head 9 42 15K817 LABEL fault codes 1 44 RIVET pop 3 16 in 5 mm x 0 4 in 10 mm 8 45 189930 LABEL safety electric shock hazard 2 46 247844 BRACKET reservoir lube 1 47 247845 PULLEY drive 1 48 803889 BELT 1 49 15B593 SHIELD membrane switch 1 50 308212 PAD pamphlet safety 1 51 15B775 COVER wire access 1 52 COVER heater see page 54 f...

Page 53: ...lic includes 110b 110m see page 51 1 110b 247778 HOUSING inlet 1 110c 247771 GASKET inlet 1 110d 247777 TUBE inlet 1 110f 247770 TUBE return 1 110j 25D893 FILTER inlet 1 110k 255032 PLUG 1 110m 255021 FITTING straight 1 111 247822 BRACKET motor mount 1 112 BRACKET mounting pump 1 247819 H 40 H 50 H XP3 models only 247830 H 25 H XP2 models only 113 PUMP hydraulic 1 255019 H 40 H 50 H XP3 models onl...

Page 54: ...roportioning page 57 Model 120 Model 120 Model 120 Model 80 Model 80 Model 80 Model 120 Model 120 Model 120 1 14 TUBE inlet component A page 49 247795 247795 247795 247776 247776 247776 247776 247776 247776 1 15 TUBE outlet component A page 49 247796 247796 247796 247775 247775 247775 247775 247775 247775 1 16 TUBE inlet component B page 49 15R653 15R653 15R653 247773 247773 247773 247773 247773 2...

Page 55: ... 80 Model 120 Model 120 1 14 TUBE inlet component A page 49 247776 247776 247776 247776 247776 247776 247776 247776 1 15 TUBE outlet component A page 49 247775 247775 247775 247775 247775 247775 247775 247775 1 16 TUBE inlet component B page 49 247773 247773 247773 247773 247773 247773 247773 247773 1 17 TUBE outlet component B page 49 247774 247774 247774 247774 247774 247774 247774 247774 1 26 M...

Page 56: ...el 140 Model 140 1 14 TUBE inlet component A page 49 247776 247776 247776 247776 247776 1 15 TUBE outlet component A page 49 247775 247775 247775 247775 247775 1 16 TUBE inlet component B page 49 247773 247773 247773 247773 247773 1 17 TUBE outlet component B page 49 247774 247774 247774 247774 247774 1 26 MODULE breaker page 66 C D E D E 1 35 COVER heater wire 247502 247502 247502 247502 247502 2...

Page 57: ...Parts 312063Z 57 Sub Assemblies Proportioner Assembly WL D Torque to 10 15 ft lb 13 6 20 3 N m 1 ...

Page 58: ...rupture disc kit see manual 309969 2 218 261864 CLEVIS hex 2 219 296653 PIN clevis 2 220 261862 KIT activator and bushing 1 221 158683 ELBOW 90 degree 1 222 100206 BUSHING 1 223 15H524 ACCUMULATOR pressure 1 4 npt 1 224 155541 FITTING union swivel 90 degrees 1 226 121312 ELBOW 3 4 SAE ORB x 1 2 in JIC 3 227 295225 PLUG pipe flush 4 228 112793 O RING 3 229 295852 NUT 1 230 ADAPTER lube cylinder 1 2...

Page 59: ...1 303 121309 ADAPTER 3 4 SAE ORB x 1 2 in JIC 2 304 15H304 PLUG 3 305 15H306 ADAPTER thermocouple 1 306 120336 O RING fluoroelastomer 1 307 HEATER immersion 4 16A110 2550W 10 4 kW heater only 16A112 1500 W 6 0 kW heater only 308 15B137 SWITCH overtemperature 1 309 15B135 MIXER immersion heater 4 310 117484 SENSOR 1 311 100518 SCREW machine pan hd 2 313 15H305 PLUG hollow 4 314 295607 PLUG not show...

Page 60: ...ty 301 HOUSING heater 1 302 15H302 FITTING reducer 4 303 121319 ADAPTER 1 2 npt m x 1 2 in JIC 4 304 15H304 PLUG 2 305 15H306 ADAPTER thermocouple 2 306 120336 O RING fluoroelastomer 2 307 16A111 HEATER immersion 2000 W 4 308 15B137 SWITCH over temperature 1 309 15B135 MIXER immersion heater 4 310 117484 SENSOR 2 311 100518 SCREW machine pan hd 2 312 15M177 INSULATION not shown 1 313 124132 O RING...

Page 61: ... 301 HOUSING heater 1 303 121309 ADAPTER 3 4 SAE ORB x 1 2 in JIC 2 304 15H304 PLUG 3 305 15H306 ADAPTER thermocouple 1 306 120336 O RING fluoroelastomer 1 307 16A110 HEATER immersion 2550 W 3 308 15B137 SWITCH overtemperature 1 309 15B135 MIXER immersion heater 3 310 117484 SENSOR 1 311 100518 SCREW machine pan hd 2 313 15H305 PLUG hollow 5 314 295607 PLUG not shown 1 315 124132 O RING 3 Ref Part...

Page 62: ... 401 295029 PLATE retainer 2 402 295030 CYLINDER 1 403 295031 BUSHING rod 2 404 296642 PISTON 1 405 295640 O RING 2 406 295641 U CUP 2 407 295642 RING backup 2 408 296643 RING wear 1 409 158776 O RING 2 410 295644 RING backup 2 411 295645 WIPER rod 2 412 296644 SEAL shaft 2 413 295032 SPACER proportioning pump 7 414 261861 SPACER reverse switch 1 415 295034 ROD tie 4 416 295035 BLOCK port 2 Ref Pa...

Page 63: ...TCH membrane 1 501c 112324 SCREW 4 502 24G883 DISPLAY temperature includes 502a 502c 1 502a 24G882 BOARD circuit 1 502b 246479 SWITCH membrane 1 502c 112324 SCREW 4 503 15B293 GASKET 1 504 15B292 COVER 1 505 15B291 PLATE 1 506 246287 HARNESS wire red stop button 1 507 117499 HANDLE 2 508 117523 NUT cap 10 24 8 510 111393 SCREW machine pan hd M5 x 0 8 16 mm 4 511 15B386 CABLE display 1 512 195853 S...

Page 64: ...B Heater Module To A Heater Module To Hose Heater Module 606 Ref Part Description Qty 601 247772 PANEL module mounting 1 602 247827 HOUSING control module 1 603 247828 HOUSING heater module 3 604 115942 NUT hex 4 605 247801 CABLE communication 1 606 247825 KIT cover connector with screws 1 ...

Page 65: ...d sealant to tapered threads 1 2 3 708 706 718 702 703 705 714 715 704 701 712 713 717 714 707 716 1 2 3 2 3 3 702a 702b Ref Part Description Qty 701 247837 MANIFOLD fluid 1 702 247824 VALVE drain cartridge 2 702a 158674 O RING 1 702b 247779 SEAL seat valve 1 703 102814 GAUGE pressure fluid 2 704 162453 FITTING 1 4 npsm x 1 4 npt 2 705 24K999 TRANSDUCER pressure control 2 706 247788 HANDLE red 1 7...

Page 66: ...connections refer to electrical diagrams manual supplied See page 69 for parts A 230V 3 Phase Circuit Breaker Modules NOTE For wiring and cable connections refer to electrical diagrams manual supplied See page 69 for parts 818 807 809 812 813 819 801 808 815 817 814 816 811 810 806 805 820 802 803 804 818 807 809 812 813 819 801 808 817 816 811 810 806 805 820 802 803 804 ...

Page 67: ...fer to electrical diagrams manual supplied See page 69 for parts D 230V 3 Phase Circuit Breaker Modules NOTE For wiring and cable connections refer to electrical diagrams manual supplied See page 69 for parts 818 807 809 812 813 819 801 808 815 817 814 816 811 810 806 805 820 802 803 804 818 807 809 812 813 819 801 808 815 817 814 816 811 810 806 805 820 802 803 804 810 821 ...

Page 68: ...2CB 170CR 238CR E 400V 3 Phase Circuit Breaker Modules NOTE For wiring and cable connections refer to electrical diagrams manual supplied See page 69 for parts 818 807 809 812 813 819 801 808 810 817 821 816 811 810 806 805 820 802 803 804 ...

Page 69: ...y 65A 255022 255022 255022 1 CONTACTOR relay 65A 255022 255022 2 811 BREAKER 2 phase 40A 247768 247768 247768 247768 247768 1 812 BREAKER 2 phase 25A 255050 255050 255050 2 BREAKER 2 phase 40A 247768 247768 247768 2 BREAKER 2 phase 50A 120579 120579 2 813 BREAKER 2 phase 20A 255049 255049 255049 1 BREAKER 3 pole 20A 255025 255025 1 BREAKER 2 phase 30A 255041 1 814 CONNECTOR power lug 117679 117679...

Page 70: ...ar mounting holes 33 6 853 F side mounting holes 16 25 413 G mounting post inner diameter 0 44 11 H front mounting post height 2 0 51 J rear mounting post height 3 6 92 Dimension in mm A C B D E F G H J Top View Front of Machine Rear of Machine Side View Detail of mounting post height to correctly size mounting bolts ti9830a ti7742a ti7743a ...

Page 71: ...Dimensions 312063Z 71 ...

Page 72: ...MPa 138 bar Model H 50 1 phase 1700 psi 11 7 MPa 11 7 bar Model H 50 3 phase 2000 psi 13 8 MPa 138 bar Models H XP2 and H XP3 3500 psi 24 1 MPa 241 bar Fluid Oil pressure ratio Models H 25 and H 40 1 91 1 Model H 50 1 64 1 Models H XP2 and H XP3 2 79 1 Fluid inlets Component A ISO 1 2 npt f 250 psi 1 75 MPa 17 5 bar Component B RES 3 4 npt f 250 psi 1 75 MPa 17 5 bar Fluid outlets Component A ISO ...

Page 73: ...7 lb 271 kg Units with 15 3 kW Heaters H 25 H XP2 models 562 lb 255 kg Units with 15 3 kW Heaters H 40 H XP3 H 50 models 597 lb 271 kg Units with 20 4 kW Heaters 597 lb 271 kg Notes All trademarks or registered trademarks are the property of their respective owners Reactor H 25 H 40 H 50 H XP2 and H XP3 US Metric ...

Page 74: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warran...

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