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Operation

309967G

11

Operation

Pressure Relief Procedure

1. Shut off the air to the pump.

2. Bleed off the air pressure by closing the air regula

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tor (self–relieving type), or closing the bleed–type 

master air valve installed upstream of the air regula

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tor, or disconnecting the air supply hose at the 

quick–disconnect.

3. Hold a metal part of the gun or valve firmly to the 

side of a grounded metal waster container and trig

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ger to relieve fluid pressure.

 Start–up: Single or Multiple Pump Systems

1. Close the air regulators and bleed–type master air 

valves to all but one pump.

2. Open the master air valve from the compressor.

3. For the pump which is connected, trigger the dis

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pensing valve into a grounded metal waste con

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tainer, making firm metal–to–metal contact 

between the container and valve. Open the 

bleed–type master air valve, and open the pump air 

regulator slowly until the pump is running. When 

the pump is primed and all air has been pushed out 

of the lines, release the trigger.

4. If you have more than one pump, repeat this proce

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dure for each pump.

5. Set the air pressure to each pump at the lowest 

pressure needed to get the desired results.

6. Read and follow the instructions supplied with each 

component in the system.

7. When shutting off the system, always follow the 

Pressure Relief Procedure

.

NOTE: 

When the pump is primed, and with suffi

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cient air supplied, the pump starts when the dis

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pensing valve is opened and shuts off when it is 

closed.

NOTE: 

A pump runaway valve can be installed on 

the air line to automatically shut off the pump if it 

starts to run too fast.

NOTE: 

 Never allow the pump to run dry of the 

fluid being pumped. A dry pump will quickly accel

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erate to a high speed, possibly damaging itself. If 

the pump accelerates quickly or is running too fast, 

stop it immediately and check the fluid supply. If 

the supply container is empty and air has been 

pumped into the lines, prime the pump and lines 

with fluid, or flush it and leave it filled with a com

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patible solvent. Be sure to eliminate all air from the 

fluid system

The maximum working pressure of each pump in your 

system may not be the same. To reduce the risk of 

over–pressurizing any part of your system, be sure 

you know the maximum working pressure rating of 

each pump and its connected components. Never 

exceed the maximum working pressure of the lowest 

rated component connected to a particular pump.

To determine the fluid output pressure using the air 

regulator reading, multiply the ratio of the pump by 

the air pressure shown on the regulator gauge. For 

example:

 50:(1) ratio x 100 psi air = 5000 psi fluid output

 50:(1) ratio x 0.7 MPa air = 35 MPa fluid output

 50:(1) ratio x 7 bar air = 350 bar fluid output

Limit the air to the pump so that no air line or fluid line 

component or accessory is overpressurized.

Summary of Contents for Mini Fire-Ball 225

Page 1: ...nits for dispensing heavy grease See page 2 for model numbers 5000 psi 34 MPa 345 bar Maximum Working Pressure 100 psi 0 7 MPa 7 bar Maximum Air Working Pressure Important Safety Instructions Read all...

Page 2: ...50 lb 16 23 kg 24R350 253385 35 50 lb 16 23 kg 204574 246913 35 50 lb 16 23 kg 2 wheel truck 24R350 253386 35 50 lb 16 23 kg 2 wheel truck 204574 246914 120 lb 55 kg 24R350 24F902 253387 120 lb 55 kg...

Page 3: ...cement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your Graco distributor for information Route hoses and cables away from traffic areas sharp edges mo...

Page 4: ...static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area TOXIC FLUID OR FUMES HA...

Page 5: ...onnect the other end of the ground wire to a true earth ground See FIG 1 To order a ground wire and clamp order Part No 222011 Air and fluid hoses use only grounded hoses Air compressor follow manufac...

Page 6: ...d air supply For models 253384 through 253390 install the pro vided air regulator safety valve K at the pump air inlet with the nipple 9a also included Key A Fluid dispense line B Pump ground wire req...

Page 7: ...nneling 3 Insert the pump through the cover 4a and slide the cover up far enough to let the pump pass easily through the follow plate grommet The pump stop plate 4b will secure the pump in place 4 Pla...

Page 8: ...nt Place the pail of lubricant into the truck pail 4 Secure the cover 4 on the pail with the three thumbscrews A 5 Install shim 11 on top of drum Align holes in shim with holes in cover 4 6 Insert the...

Page 9: ...bscrews A 4 Install shim 11 on top of cover Insert the pump riser tube through the top of the shim 11 and cover 4 Lower pump until it rests on the shim and cover 5 Connect the swivel adapter to the pu...

Page 10: ...and 253389 Use pointed end of clamps 7d for steel drums only Position the clamp above the drum bead Tighten the thumb nuts 7c 4 Press the follow plate 5 down firmly onto the grease and rotate it to el...

Page 11: ...Procedure NOTE When the pump is primed and with suffi cient air supplied the pump starts when the dis pensing valve is opened and shuts off when it is closed NOTE A pump runaway valve can be installe...

Page 12: ...ee parts list on page 17 1 4 222059 COVER includes items 4a 4h 1 4a 207617 COVER pail 1 4b 168102 PLATE stop pump 4c 158048 BUMPER button rubber 1 4d 159608 RIVET 1 4e 150868 HOLDER gun 1 4f 100220 SC...

Page 13: ...TER 1 9 240979 CE Kit for 253385 See parts on page 19 1 10 204134 PAIL 1 11 17C270 SHIM 1 FIG 8 Model 253385 shown 1 6 2 10 4 9 11 Ref Part Description Qty 1 246909 PUMP Mini Fire Ball 225 50 1 See ma...

Page 14: ...1 8 m hose See parts list on page 17 1 4 204574 COVER model 253387 See manual 306345 for parts 1 24R350 COVER model 246914 See manual 306345 for parts 1 5 220654 FOLLOW PLATE model 253387 See manual...

Page 15: ...1 8 203622 PORTABLE BASE models 246915 253388 See parts list on page 18 1 9 240979 CE Kit for 235388 See parts on page 19 1 11 17C270 SHIM 1 FIG 11 Model 253388 shown 2 4 1 9 5 8 6 11 Ref Part Descri...

Page 16: ...3 222072 Hose and Fitting Kit 6 ft 1 8 m hose See parts list on page 17 1 4 200326 COVER See manual 306345 for parts 1 5 223845 FOLLOW PLATE model 253390 See manual 306345 for parts 1 24F903 FOLLOW PL...

Page 17: ...spense See manual 309032 1 2c 114558 COUPLER quick disconnect 1 2d 169971 NIPPLE quick disconnect 1 2e 202577 Z SWIVEL 1 FIG 14 2c 2a 2d 2b 2e Ref Part Description Qty 3a 203320 HOSE air buna N 3 8 np...

Page 18: ...159952 CLAMP hold down 5 gallon pail 2 7e 154636 WASHER 5 8 in 16 GA 4 7f 100609 SCREW machine panhead 1 4 20 x 0 375 in 2 7g 101242 RING retaining 2 7h 159924 HANDLE truck 1 FIG 16 7h 7d 7c 7f 7e 7b...

Page 19: ...LE 1 9b 109075 REGULATOR air with gauge 1 9c 103347 VALVE safety 1 9d 222011 CLAMP grounding 1 9e CE Label not shown 1 Attention To comply with CE directives the CE identification label must be affixe...

Page 20: ...es Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2007 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com R...

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