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Troubleshooting (ES 1000 & ES 2000)
60
3A4603F Operation, Repair, Parts
ES 2000 Troubleshooting
AC output voltage is low and the
inverter turns loads OFF in a short
time.
Low battery
Check the condition of the batteries and recharge if
possible.
Charger is inoperative and unit will
not accept AC.
AC voltage has dropped
out-of-tolerance
Check the AC voltage for proper voltage and frequency.
Charger is supplying a lower
charger rate.
Charger controls are improperly
set.
Refer to the section on adjusting the “Charger Rate”
Low AC input voltage.
Source qualified AC power.
Loose battery or AC input
connections.
Check all DC / AC connections.
Problem
What to Check
How to check
Problem
What to Check
How to check
Gallon (liter) counter not adding
fluid volume.
Fluid pressure not high enough. Must be over 800 psi (55 bar) for counter to add.
Broken or disconnected pump
counter wire, both pumps.
Check wires and connections. Replace any broken
wires.
Missing or damaged magnet.
Reposition or replace magnet on pump, see Parts man-
ual (Pump parts) for magnet location.
Bad sensor, both pumps.
Replace sensor.
Sprayer operates, but display does
not.
Bad connection between con-
trol board and display.
Remove display and reconnect.
Display damaged.
Replace display.
Distance not adding properly (Mea-
sure mode will be inaccurate and
speed will be wrong).
Machine not calibrated.
Perform calibration procedure. See Operation manual.
Rear tire pressure is too low or
too high.
Adjust tire pressure to 55 +/- 5 psi (380 +/- 34kPa).
Gear teeth missing or dam-
aged (right side when standing
on platform).
Replace distance gear/wheel hub.
Distance sensor is loose or bro-
ken.
Reconnect or replace sensor.
Mils not calculating or calculates
wrong.
Distance sensor.
See “Distance counter not operating properly”.
Gallon counter.
See “Gallon (liter) counter not adding fluid volume.”
Line width not entered.
Set line width on main striping screen.
Bad or damaged control board. Replace control board.
Fluid spray starts after spray icon is
shown on display.
Interrupter.
Turn screw counterclockwise until spray icon synchro-
nizes with fluid spray, page 24.
Spray icon does not show on dis-
play when fluid is sprayed.
Loose connector.
Check connector and reconnect.
Interrupter is improperly posi-
tioned.
Turn screw counterclockwise until spray icon synchro-
nizes with fluid spray, page 24.
Reed switch assembly is dam-
aged.
Replace reed switch assembly.
Magnet on assembly is missing. Replace reed switch assembly.
Cut or sliced wire.
Replace distance sensor harness.
Control board is damaged.
Replace control board.
Display is damaged.
Replace display.
Summary of Contents for LineLazer ES 1000
Page 38: ...ES2000 HP Auto Series 38 3A4603F Operation Repair Parts ES2000 HP Auto Series ...
Page 91: ...Wiring Diagram 230V ES 1000 3A4603F Operation Repair Parts 91 Wiring Diagram 230V ES 1000 ...
Page 109: ...Wiring Diagram 120V ES 2000 3A4603F Operation Repair Parts 109 Wiring Diagram 120V ES 2000 ...
Page 112: ...Wiring Diagram 230V ES 2000 112 3A4603F Operation Repair Parts Wiring Diagram 230V ES 2000 ...