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Graco LineLazer ES 1000, Installation, Repair, Parts

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Graco LineLazer ES 1000 Installation, Repair, Parts Download Page 108

Distance Sensor Replacement (ES 2000) 

108

3A4603F Operation, Repair, Parts

Distance Sensor Replacement (ES 2000)

1. Remove wheel (17) from LineLazer.

2. Remove screw (199), wire clamp (200) and distance 

sensor (198).

3. Roll o-ring (266) onto distance sensor (198), then 

install using wire clamp (200) and screw (199)

4. Install wheel (17) on LineLazer.

Summary of Contents for LineLazer ES 1000

Page 1: ...l and in related manuals before using the equipment Be familiar with the controls and the proper usage of the equipment Save these instructions Related Manuals ES 1000 ES 2000 311254 Gun 311254 Gun 334599 Pump 310643 Pump 3A3428 Auto Layout Application Methods Operation Repair Parts LineLazer ES 1000 ES 2000 Airless Line Striper 3A4603F EN LineLazer ES 2000 LineLazer ES 1000 Use only genuine Graco...

Page 2: ...veLook Display 30 ES 2000 Standard Series 30 Initial Setup ES 2000 Standard Series 31 Striping Mode ES2000 Standard Series 33 Measure Mode ES2000 Standard Series 34 Setup Information 35 Settings 36 Information 37 ES2000 HP Auto Series 38 LineLazer V LiveLook Display 39 ES2000 HP Auto Series 39 Initial Setup ES2000 HP Auto Series 40 Striping Mode ES2000 HP Auto Series 42 Measure Mode ES2000 HP Auto...

Page 3: ...2000 94 Parts List ES 2000 95 Parts Drawing ES 2000 96 Parts List ES 2000 97 Parts Drawing ES 2000 98 Parts List ES 2000 99 Parts Drawing ES 2000 100 Parts List ES 2000 101 Parts Drawing ES 2000 102 Parts List ES 2000 103 Swivel Wheel Assembly 103 Parts Drawing ES 2000 104 Parts List ES 2000 105 Gun Holder and Arm 105 Gun Trigger 105 Parts Drawing ES 2000 106 Parts List ES 2000 107 Distance Sensor...

Page 4: ...M226 120V 25N784 120V 25M228 230V 25N785 230V LineLazer ES 2000 Model 2 Batteries Included Standard Series HP Auto Series Number of Manual Guns Number of Auto Guns 120V 230V LazerGuide 1700 LazerGuide 2000 25N550 2 0 25N551 1 1 25N552 0 2 25N559 1 1 25N560 0 2 25N553 1 0 25N554 0 1 25N561 2 0 25N562 0 2 25N657 1 1 ...

Page 5: ...ctric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether the pro...

Page 6: ... rags and other flammable materials Know the contents of the paints and solvents being sprayed Read all Safety Data Sheets SDSs and container labels provided with the paints and solvents Follow the paint and solvents manufacturer s safety instructions Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious...

Page 7: ...es moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off disconnect power cord and disconnect battery before servicing equipment Conne...

Page 8: ...ses and contain sulfuric acid that can cause severe burns To avoid sparks and injury when handling or working with a lead acid battery Only use the battery type specified for use with the equipment See Technical Data Read and follow the battery manufacturer s warnings Exercise caution when working with metallic tools or conductors to prevent short circuits and sparks Keep all sparks flames and cig...

Page 9: ...5 16 12 13 4 5 11 10 12 14 15 13 17 1 ON OFF Switch 2 Pressure Control Display 3 Spray Gun Trigger 4 Turn Control 5 Filter 6 Pressure Gauge 7 Prime Pressure Valves 8 Drain and Siphon Hoses 9 Battery Compartment 10 Inverter Circuit Breakers 11 Pump 12 Trigger Safety 13 Fuse 14 Charging Port 15 Voltage Meter 16 LED Status Center Battery Type Selector Access 17 Serial ID ...

Page 10: ... Pressure Control Display 3 Spray Gun Trigger 4 Turn Control 5 Filter 6 Laser 7 Prime Pressure Valves 8 Drain and Siphon Hoses 9 Battery Compartment 10 Inverter Circuit Breakers 11 Pump 12 Trigger Safety 13 Fuse 14 Charging Port 15 Voltage Meter 16 LED Status Center Battery Type Selector Access 17 Serial ID 18 Display ...

Page 11: ...323 4 10 LL5325 4 10 LL5327 4 10 LL5329 4 10 LL5331 4 10 LL5333 4 10 LL5335 4 10 LL5355 4 10 LL5417 6 15 LL5419 6 15 LL5421 6 15 LL5423 6 15 LL5425 6 15 LL5427 6 15 LL5429 6 15 LL5431 6 15 LL5435 6 15 LL5621 12 30 LL5623 12 30 LL5625 12 30 LL5627 12 30 LL5629 12 30 LL5631 12 30 LL5635 12 30 LL5639 12 30 ti27606a in cm ti27505a in cm ti27506a in cm ti27507a in cm ti27508a ti27509a ti27510a ti27605a...

Page 12: ...ferent battery is used the charging profile can be set at the LED Status Center The initial charge rate is 30 amps Only use batteries that allow an initial charge rate of 30 amps or higher Use a small flat head screw driver to turn the arrow to point at the number that correlates with the chosen battery Battery Disposal Do not place batteries in the trash Recycle batteries according to local regul...

Page 13: ...ly depleted battery double these times for 2 battery unit 1 Place unit in dry well ventilated area and away from flammable or combustible materials including paints and solvents 2 Ensure power switch is in OFF position 3 Plug charging cord into charging port on the unit Connect an extension cord minimum 12AWG 2 5mm2 to the charging cord and plug it into wall power 4 When power is connected the vol...

Page 14: ...e a 3 wire 12 AWG 2 5 mm2 minimum Pails Solvent and oil based fluids follow local code Use only conductive metal pails placed on a grounded surface such as concrete Do not place pail on a non conductive surface such as paper or cardboard which interrupts grounding continuity Always ground a metal pail connect a ground wire to the pail Clamp one end to the pail and the other end to a true earth gro...

Page 15: ...placed on a grounded surface such as concrete Do not place pail on a non conductive surface such as paper or cardboard which interrupts grounding continuity Always ground a metal pail connect a ground wire to the pail Clamp one end to the pail and the other end to a true earth ground such as a water pipe To maintain ground continuity when sprayer is flushed or pressure is relieved hold metal part ...

Page 16: ...d or that pressure has not been fully relieved a VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually b Loosen the nut or coupling completely c Clear the obstruction in the hose or tip This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and ...

Page 17: ...the space between the pump rod and packing nut seal NOTE If running off wall power plug cord into charging port If using an extension cord use a 3 wire 12 AWG 2 5mm2 minimum with an undamaged ground contact 5 Turn ON OFF Switch to OFF 6 If removed install strainer 7 Turn prime valve down Turn pressure control counterclockwise to lowest pressure NOTE Minimum hose size for proper sprayer operation i...

Page 18: ... to spray 13 Inspect fittings for leaks If leaks occur turn sprayer OFF immediately Perform Pressure Relief Procedure page 16 Tighten leaky fittings Repeat Setup Startup steps 1 13 If no leaks continue to trigger gun until system is thoroughly flushed Proceed to step 14 14 Place siphon tube in paint pails 15 Trigger all guns again into a flushing fluid pail until paint appears Assemble tips and gu...

Page 19: ...d of SwitchTip to press OneSeal into tip guard with curve matching tip bore 2 Insert SwitchTip in tip bore and firmly thread assembly onto gun To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and tip guard ti27775a ti27776a ...

Page 20: ...Another option can be to swing the gun out at an angle and rotate the tip guard This results in better visibility for the user Select Manual Guns 3 Connect gun cables to left or right gun selector plates a One gun Disconnect one gun selector plate from trigger b Both guns simultaneously Adjust both gun selector plates to the same position c Solid skip and skip solid Adjust solid line gun to positi...

Page 21: ...the gun selector buttons to determine which guns are active Each gun selector has 3 settings continuous line OFF and programmed line pattern 2 Use the gun trigger control to actuate auto guns 4 Examples 1s ti27784a ti27881a ti27785a Gun 1 Gun 2 Gun 1 Gun 2 Gun 1 Gun 2 Gun 1 Gun 2 ...

Page 22: ...epair Parts Gun Positions Chart 1 One line 2 One line up to 24 in 61cm wide 3 Two lines 4 One line or two lines to spray around obstacles 5 One gun curb 6 Two gun curb 7 Two lines or one line up to 24 in 61 cm wide 1 2 3 4 5 6 7 ti27786a ...

Page 23: ...lide gun arm assembly into desired gun arm mounting slot 4 Tighten gun arm knob into gun arm mounting slot Change Gun Position Left and Right Removal 1 Loosen vertical gun arm knob on gun arm mounting bar and remove 2 Extend mounting bar on opposite side of the machine ti30326a ti27796c ti30327a NOTICE Make sure all hoses cables and wires are properly routed through brackets and do NOT rub on tire...

Page 24: ...pray icon should appear simultaneously with start of fluid spray No fluid spray 2 Turn screw in handle clockwise if spray icon appears before fluid spray starts No spray icon 3 Turn screw in handle counterclockwise if fluid spray starts before spray icon appears 4 Continue adjusting screw in handle until timing of spray icon and fluid spray are synchronized Adjustment of the gun cables might be ne...

Page 25: ...Adding Gun Cable ES 2000 The ES 2000 can be equipped with two gun actuators Each gun actuator is capable of operating one cable 1 Select cable end with adjuster 2 Install exposed cable through cable bracket slot 3 Insert plastic cable retainer into cable bracket hole 4 Install cable end onto trigger plate pin and install clip 5 Route cable around unit and up through cable holes behind hose mount 6...

Page 26: ...el perform the following steps 1 Loosen bolt on the front wheel bracket 2 If striper arcs to the right loosen left set screw and tighten right set screw for fine tune adjustment 3 If striper arcs to the left loosen right set screw and tighten left set screw 4 Roll the striper Repeat steps 2 and 3 until striper rolls straight Tighten bolt on wheel alignment plate to lock the new wheel setting Handl...

Page 27: ...lowly adjust pressure to eliminate heavy edges Use smaller tip size if pressure adjustment can not eliminate heavy edges Clearing Tip Clogs 1 Release trigger Engage gun trigger lock Rotate SwitchTip Disengage gun trigger lock and trigger gun to clear the clog 2 Engage gun trigger lock return SwitchTip to original position disengage gun trigger lock and continue spraying ti30304a ti30078a ti30103a ...

Page 28: ...unded outlet Flush Drain Tube 6 Remove fluid intake and drain tube from paint wipe excess paint off outside 7 Place siphon tube set in grounded metal pail partially filled with flushing fluid Use water for water base paint and mineral spirits for oil based paint 8 To flush drain tube and pump turn prime valve down 9 Turn pressure control to Fast Flush ES1000 or 1 2 position ES2000 and operate unti...

Page 29: ...il Disengage trigger lock Trigger gun and turn pressure control to Fast Flush ES1000 or 1 2 position ES2000 and operate until the pump runs steady and flushing fluid appears 12 Stop triggering gun 13 Fill pump with Pump Armor and reassemble filter guard and SwitchTip 14 Each time you spray and store fill throat packing nut with TSL to decrease packing wear ...

Page 30: ...LineLazer V LiveLook Display 30 3A4603F Operation Repair Parts LineLazer V LiveLook Display ES 2000 Standard Series ...

Page 31: ... Symbols see World Key Symbol page 113 NOTE Language can be changed later Units Press to enter settings and then again to enter units Select appropriate units of measure US Units Pressure psi Volume gallons Distance feet Line Thickness mil SI Units Pressure bar MPa available Volume liters Distance meters Line thickness micron g m2 available Paint Specific Gravity Use UP and DOWN arrows to set spec...

Page 32: ...it aligned with steel tape 8 Stop when chosen part of unit aligns with 26 ft 8m or distance entered on steel tape 25 ft 7 6m dis tance 9 Push to complete calibration Calibration is not complete when the exclamation symbol is displayed Calibration is finished when the check mark symbol is displayed 10 Calibration is now complete Go to Measure Mode ES2000 Standard Series page 34 and verify accuracy ...

Page 33: ...ake sure ON OFF switch is ON position 2 Set pump switch to ON 3 Pull trigger to spray Ref Description 1 Resets Distance Gallons Mils 2 Job logging 3 Scroll between menu screens 4 Line width adjustment buttons 5 Auto gun buttons 6 MIL thickness While spraying Instant MIL avg is displayed When stopped total Job MIL avg is displayed 7 Total gallons sprayed 8 Total line length sprayed 9 Pressure ti278...

Page 34: ...e striped 1 Use to select Measure Mode 2 Press and release Move striper forwards or backwards Moving backwards is a negative dis tance 3 Press and release to end measured length Up to six lengths are viewable Ref Description 1 Press to start measurement Press to stop measurement 2 Hold to reset values to zero 3 Scroll between main menu screens 4 Last measurement taken ti27834a 1 2 3 4 ...

Page 35: ...ook Display 3A4603F Operation Repair Parts 35 Setup Information Use to select Setup Information Press to select Language See Language page 31 See Calibration page 31 See Settings page 36 See Information page 37 ti27835b ...

Page 36: ...ation Repair Parts Settings Use to select Setup Information Press to open Settings Menu Chooses the machine type Necessary for accurate gallon counting Use to set time and date Use Set units with Use to adjust screen contrast to the desired value ...

Page 37: ...pen Information Menu Displays and logs life data and striper information View and test functionality of components Logs last four error codes that occurred Code Description 02 Over pressure 03 No transducer detected Reset error codes Stroke Counter Pressure Transducer Distance Sensor Touch Pad Buttons Battery Voltage ...

Page 38: ...ES2000 HP Auto Series 38 3A4603F Operation Repair Parts ES2000 HP Auto Series ...

Page 39: ...LineLazer V LiveLook Display 3A4603F Operation Repair Parts 39 LineLazer V LiveLook Display ES2000 HP Auto Series ...

Page 40: ...ols see World Key Symbol page 113 NOTE Language can be changed later Units Press to enter settings and then again to enter units Select appropriate units of measure US Units Pressure psi Volume gallons Distance feet Line Thickness mil SI Units Pressure bar MPa available Volume liters Distance meters Line thickness micron g m2 available Paint Specific Gravity Use UP and DOWN arrows to set specific ...

Page 41: ...tape 6 Press and release gun trigger control to start cali bration 7 Move striper forward Keep laser dot on steel tape 8 Stop when laser aligns with 26 ft 8m or distance entered on steel tape 25 ft 7 6m distance 9 Press and release gun trigger control to complete calibration Calibration is not complete when the exclamation symbol is displayed Calibration is finished when the check mark symbol is d...

Page 42: ...onds 2 Cycles between viewing line width or paint and space value 3 Cycles between Manual Mode Semi Automatic Mode Automatic Mode Manual Mode Press and hold gun trigger control to stripe Semi Automatic Mode Press and release gun trigger control to stripe the programmed length one time when in Skip Mode Automatic Mode Press and release gun trigger control to start striping Press and release button ...

Page 43: ... mea sured length Up to six lengths are viewable The most recent measured length is also saved as the measured distance in the Stall Calculator display See Stall Calculator page 45 If an auto gun is activated press and hold gun trigger control at any time to apply a dot If trigger is held while striper is moving a dot is marked every 12 inches 30 5cm Ref Description 1 Press to start measurement Pr...

Page 44: ... gun trigger control is pressed and released again An indicator on the screen alternately flash when gun trigger control is pressed to signal mode is active Ref Description 1 Opens Stall Calculator Menu See Stall Calculator page 45 2 Opens Angle Calculator Menu See Angle Calculator page 46 3 Select a Favorite press for less than one second Save a Favorite press and hold for more than three seconds...

Page 45: ...d b Use to enter the offset x value c This value can be stored by holding for 2 seconds d The value stored under can be added to the measured distance before or after the measurement is taken between the curbs e The offset x value can also be adjusted before or after the measurement is taken by using Stall size and calculated number of stalls are both adjustable 3 Press to return to Layout Mode Th...

Page 46: ... Stall size width Line Length 3 Press to transfer calculated off set distance to Layout Mode Save this value in favorites if desired Ref Description 1 Transfers calculated dot spacing B to Layout Mode 2 Transfers calculated off set C to Layout Mode 3 Exits and returns to Layout Mode without transferring any values 4 Data Logging 5 Select input variables 6 Adjust the variable selected 7 Calculated ...

Page 47: ...r Parts 47 4 Press to transfer calculated dot spacing distance to Layout Mode Save this value in favorites if desired 5 Press and release gun trigger control to start marking stall size dots Press and release gun trigger control to stop marking ti27842a ...

Page 48: ... 48 3A4603F Operation Repair Parts Setup Information Use to select Setup Information Press to select Language See Language page 31 See Calibration page 31 See Settings page 49 See Information page 50 See Marker Layout Mode page 51 ...

Page 49: ...type Necessary for accurate gallon counting Use to set time and date Needed for accurate Data Logging Set units with Use to adjust screen contrast to the desired value For programmed skip lines press to choose In Auto mode guns won t fire or will shut off if speed is below set value Enable or Disable Low Speed Shutoff Adjust low speed setting ti28158a ...

Page 50: ...open Information Menu Displays and logs life data and striper information View and test functionality of component Logs last four error codes that occurred Code Description 02 Over pressure 03 No transducer detected Reset error codes Stroke Counter Pressure Transducer Distance Sensor Touch Pad Buttons Battery Voltage ...

Page 51: ...are Multiple spaced handicap stall layout Double line stalls 4 Set gun switch to skip line or solid line 5 Press and release gun trigger control to start marking dots Press and release gun trigger control again to stop An indicator before and after Marker Mode on the screen alternately flash when gun trigger control is pressed to signal mode is active Ref Description 1 Select a Favorite press for ...

Page 52: ...ss the to open the Data Logging pop up window 2 Choose to start recording a new job or view jobs previously done Start recording a new job Erase all jobs Export all jobs to USB Erase jobs Export job to USB Job data is compiled while spraying A summary of volume sprayed distance sprayed and average mil thickness is displayed for the entire job The job is also broken down by colors line widths and s...

Page 53: ...ach time you spray Verify calibration Daily or each time you spray Tighten nut under dust cover on front caster until spring washer bottoms out then back off the nut 1 2 to 3 4 turn Once per year or as needed Grease wheel bearings Once per month Check caster wheel alignment Daily or each time you spray Check sprayer stall With sprayer gun NOT triggered sprayer motor should stall and not restart un...

Page 54: ...icks replace if necessary See pump manual Strain paint before using to remove particles that could clog pump Fluid filter or tip filter is clogged or dirty Clean filter Prime valve leaking Follow Pressure Relief Procedure page 16 then repair prime valve Verify pump does not continue to stroke when gun trigger is released Prime valve not leaking Service pump See pump manual Leaking around throat pa...

Page 55: ...ially clogged Clear tip Fluid supply is low or empty Refill fluid supply Prime pump See pump manual Check fluid supply often to prevent running pump dry Pump is difficult to prime Air in pump or hose Check and tighten all fluid connections Cycle pump as slowly as possible during priming Intake valve is leaking Clean intake valve Be sure ball seat is not nicked or worn and that ball seats well Reas...

Page 56: ...s Keep clear of electrical and moving parts during troubleshooting procedures To avoid electrical shock hazards when covers are removed for troubleshooting wait five minutes after disconnecting power cord for stored electricity to dissipate CODE MESSAGE ACTION 02 HIGH PRESSURE DETECTED RELIEVE PRESSURE Check for clogs Use only Graco spray hoses use a minimum of 50ft 15m 03 PRESSURE TRANSDUCER NOT ...

Page 57: ...t power turn ON OFF switch ON and control knob 1 2 turn clockwise Replace control board if sprayer does not run properly Sprayer does not run at all AND Control board status light blinks 3 times repeatedly Check transducer or transducer connections control board is not detecting a pressure signal Turn ON OFF switch OFF and disconnect power to sprayer by unplugging power cord and disconnecting batt...

Page 58: ...connector s from control board socket s Check that motor connector and control board contacts are clean and secure If contacts are clean and secure continue to step 4 4 Set sprayer to OFF and spin motor fan 1 2 turn Restart sprayer If sprayer runs replace control board If sprayer does not run continue to step 5 5 Perform Spin Test Test at large 4 pin motor field connector Disconnect fluid pump fro...

Page 59: ...ermal device connector from control board socket Make sure contacts are clean and secure Measure resistance of the thermal device If reading is not correct replace motor Check Motor Thermal Switch Unplug thermal wires Set meter to ohms Meter should read 100k ohms 3 Reconnect thermal device connector to control board socket Connect power turn sprayer ON and control knob 1 2 turn clockwise If spraye...

Page 60: ...splay and reconnect Display damaged Replace display Distance not adding properly Mea sure mode will be inaccurate and speed will be wrong Machine not calibrated Perform calibration procedure See Operation manual Rear tire pressure is too low or too high Adjust tire pressure to 55 5 psi 380 34kPa Gear teeth missing or dam aged right side when standing on platform Replace distance gear wheel hub Dis...

Page 61: ... broke Check Wiring Diagram pages 109 or 112 repair or replace wires if necessary Fuse to battery is removed or blown Check and replace fuse Solenoid is jammed Spray Lubrication on solenoid plunger Solenoid is failed Check resistance across solenoid wires Resistance should be between 2 and 26 ohms If it s not replace solenoid Control board has failed Replace Control board Line Spacing is not accur...

Page 62: ...l Board Status Light TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all See flow chart page 68 Control board status light never lights Sprayer does not run at all Check transducer or transducer connections 1 Make sure there is no pressure in the system see Pressure Relief Procedure page 16 Check fluid path for clogs such as clogged filter 2 Use airless paint spray hose with no ...

Page 63: ...nd go to next step 5 Connect a confirmed working transducer to control board socket 6 Set sprayer ON and control knob to 1 2 turn clockwise If sprayer runs install new transducer Replace control board if sprayer does not run 7 Check transducer resistance with ohmmeter less than 9k ohm between red and black wires and 3 6k ohm between green and yellow wires Control board status light blinks 3 times ...

Page 64: ... clean and secure If contacts are clean and secure continue to step 4 4 Set sprayer to OFF and spin motor fan 1 2 turn Restart sprayer If sprayer runs replace control board If sprayer does not run continue to step 5 5 Perform Spin Test Test at large 4 pin motor field connector Disconnect fluid pump from sprayer Test motor by placing a jumper across pins 1 2 Rotate motor fan at about 2 revolutions ...

Page 65: ...p draw is excessive 6 Perform Field Short Test Test at large 4 pin motor field connector There should not be continuity from pin 4 the ground wire and any of the remaining 3 pins If motor field connector tests fail replace motor 7 Check Motor Thermal Switch Unplug thermal wires Set meter to ohms Meter should read the proper resistance for each unit see table below Control board status light blinks...

Page 66: ...prayer does not run at all Check voltage supply to the sprayer incoming voltage too low for sprayer operation 1 Set sprayer to OFF and disconnect power to sprayer 2 Troubleshoot inverter Control board status light blinks 8 times repeatedly Sprayer does not run at all Check to see if control board is over heating 1 Make sure motor air intake is not blocked 2 Make sure fan has not failed 3 Make sure...

Page 67: ...ct sensor 4 Turn power ON If code continues replace motor Control board status light blinks 16 times repeatedly Sprayer does not run at all Check voltage supply to the sprayer sprayer plugged into wrong voltage 1 Set sprayer to OFF and disconnect power to sprayer 2 Locate a good voltage supply to prevent damage to electronics 3 See Inverter ES 1000 ES 2000 page 71 Control board status light blinks...

Page 68: ... run See Step 1 Do you have over 100 VAC 220 VAC for 230v units See Code section for further troubleshooting Troubleshoot Inverter See page 71 See Step 2 Is there Continuity through the thermal switch wires See Step 3 Does the motor run Replace the potentiometer Replace the transducer Replace the control board If motor is hot let cool and retest If Step 2 still shows no continuity replace motor Th...

Page 69: ... White Green Yellow Thermistor Wires to motor Step 2 Check motor thermal switch Unplug yellow wires Meter should read 100 ohms NOTE Motor should be cool during reading Control Board Step 3 Disconnect potentiometer Plug power cord in and turn switch ON To Potentiometer 100 ohms Step 4 Connect probes to positive and negative posts on inverter Step 5 Connect jumper across pins 1 and 2 V ti30331a ...

Page 70: ...le Troubleshooting Procedure Plumb pressure gauge into paint hose plug sprayer in and turn power switch ON Does sprayer reach or exceed its maximum pressure Mechanical problem See the proper fluid pump manual for the sprayer for further troubleshooting procedures Is the control board status light on NO Replace the control board NO Replace the control board NO YES YES Unplug the transducer from con...

Page 71: ...tery high voltage Over load inverter mode Over temp inverter mode Over temp line mode Over charge Fan lock Battery high voltage Inverter mode overload Over temperature Alarm Charge function on on on on on on on on on on on on on on on on on on on on on on on on on on on Alarms Fault mode Inverter mode POWER SAVER OVER LOAD OVER TEMP UNIT ALARM FLOAT CHG FAST CHG INVERTER MODE LINE MODE 1 2 3 4 5 6...

Page 72: ...ensure no battery cables are shorted Turn on power switch Does light 7 illuminate on power center Check wiring connections from ON Off switch to inverter Turn on power switch Does light 7 illuminate on power center Does light 7 illuminate on power center Does switch have continuity for both poles in ON position Tighten all battery cable connections Check wiring connections from inverter to sprayer...

Page 73: ...nter Are all power wires securely assembled to inverter Tighten all battery cable connections Check battery selector by status center Is it set to correct battery type Check charger circuit breaker Is it in tripped position Check wiring from charging socket to relay and from relay to inverter Does light 6 and 8 illuminate on power center Reset circuit breaker Check wiring for any shorts Problem fi...

Page 74: ...Repair Parts Parts Drawing ES 1000 Torque to 17 23 ft lbs 23 0 31 1 N m Torque to 190 210 in lbs 21 4 23 7 N m Torque to 18 22 in lbs 2 0 2 4 N m Torque to 23 27 ft lbs 31 1 36 6 N m Torque to 45 55 ft lbs 61 0 74 5 N m 1 2 3 4 5 1 2 3 5 1 3 4 1 ...

Page 75: ...e head 4 69 17P305 PLATE bucket holder 1 70 17N536 HOLDER bucket 2 93 125112 SCREW cap btn hd 5 16 x 1 2 94 129601 SCREW cap btn hd 3 8 x 1 25 4 104 17N451 CONTROL assembly LL ES 1 111 867517 SCREW hex head 3 8 16 x 3 5 4 113 17J135 COVER control 1 137 278723 GASKET pail 1 124 249080 HOSE cpld 1 4 x 50 1 157 114271 STRAP retaining 1 158 108471 KNOB pronged 1 162 115077 PAIL plastic 1 163 24U241 KI...

Page 76: ...F Operation Repair Parts Parts Drawing ES 1000 Torque to 140 160 in lbs 15 8 18 1 N m Torque to 30 35 in lbs 3 4 4 0 N m Hammer tight Torque to 9 11 in lbs 1 0 1 2 N m Torque to 20 25 in lbs 2 3 2 8 N m 1 2 3 4 5 1 1 2 2 2 2 3 2 4 5 ...

Page 77: ...ead 1 123 16X071 TUBE drain line 1 125 248008 HOSE cpld 1 4 x 44 1 126 15F624 NUT cable gun 2 127 196180 BUSHING 1 130 17M875 HOSE suction 1 137 278723 GASKET pail 1 138 115099 WASHER garden 1 139 117559 O RING 2 153 17N217 HOSE coupled 1 164 187651 STRAINER 3 4 16 unf 1 201 107254 SCREW thd forming 5 221 17N658 LABEL warning 1 250 17N730 LABEL front bottom 1 253 17N729 LABEL front brand 1 255 195...

Page 78: ...Parts Drawing ES 1000 78 3A4603F Operation Repair Parts Parts Drawing ES 1000 Torque to 8 10 ft lbs 10 8 13 6 N m 1 1 see pg 86 ...

Page 79: ...RALIA 17R034 CEE 7 7 17R035 SWITZERLAND 17R036 DENMARK 17R037 ITALY 17S135 CORD IEC UK IRELAND 76 17M321 CABLE red dia 625 x 3 ft includes 615 1 78 17M323 CABLE black dia 625 x 3 5 ft w cover includes 614 1 81 17M322 CABLE red dia 625 x 2 ft w cover 1 89 129629 STRAP retaining 1 112 102040 NUT lock hex 6 114 128978 SCREW mach slot hex wash hd 8 117 17P562 COVER front LL ES 1 201 107257 SCREW hhd f...

Page 80: ...5 19 19 18 36 38 292 ti30464a 51 8 53 54 55 172 59 60 61 63 284 284 64 65 66 67 68 282 56 57 ti30467a Torque to 17 23 ft lbs 23 0 31 1N m Torque to 190 210 in lbs 21 4 23 7 N m Torque to 23 27 ft lbs 31 1 36 6 N m Torque to 60 80 in lbs 6 7 9 0 N m Torque to 17 23 ft lbs 23 0 31 1 N m Torque to 35 45 ft lbs 47 4 61 0 N m Torque to 365 385 in lbs 41 2 43 4 N m 1 2 3 4 5 6 7 2 1 4 5 3 2 6 7 ...

Page 81: ...er assembly 1 490 17G762 SCREW disk adjuster 2 491 113962 WASHER 1 492 114681 SCREW cap hex hd 1 493 17H485 FORK 1 494 113484 SEAL grease 1 495 113485 BEARING cup cone 2 496 112776 WASHER plain 1 497 181818 KNOB pronged 1 498 193661 JAW 1 499 15G952 CASTER 1 500 108483 SCREW shoulder 1 Included in Swivel Wheel Repair Kit 240719 Included in Swivel Wheel Repair Kit 241105 Ref Part Description Qty 51...

Page 82: ...S 1000 ti30465a 121 118 128 159 420 120 6 151 419 411 413 415 115 501 416 414 412 31 39 116 119 112 119 116 409 407 408 122 410 158 417 105 126 131 132 133 134 133 134 135 136 287 ti30466a Torque to 17 23 ft lbs 23 0 31 1 N m Torque to 145 155 in lbs 16 3 17 5 N m 1 2 2 1 ...

Page 83: ... 17J153 BRACKET gun holder 1 409 113428 SCREW mach hex hd 3 410 243161 GUARD 1 411 15F750 KNOB holder gun 1 412 17J575 FASTENER 1 413 15F216 HOLDER gun 1 414 119664 BEARING sleeve 1 415 15F209 STUD pull trigger 1 416 17J576 SPACER 1 417 17H673 STUD cable 1 418 15F214 ACTUATOR lever 1 419 119647 SCREW cap socket 2 420 17J145 ARM holder gun 1 501 15F213 BRACKET cable 1 504 LL5317 STRIPING TIP 1 LL53...

Page 84: ...s Parts Drawing ES 1000 515 50 510 508 509 114 502 503 109 114 299 146 108 105 36 106 201 506 325 1 520 525 520 507 521 505 ti30487a 58 Torque to 18 22 in lbs 2 0 2 4 N m Torque to 28 32 in lbs 3 1 3 6 N m Torque to 45 55 ft lbs 61 0 74 5 N m 1 2 3 2 1 1 3 ...

Page 85: ...W mach slot hex wash hd 8 146 120151 PLUG tube 2 299 17K310 PLUG button 1 325 17K584 LABEL wire cutout 1 501 24Y642 PLATE control Weldment 1 502 17N443 POTENTIOMETER 1 503 198650 SPACER shaft 1 505 17J126 BRACKET shroud 1 506 17N419 BRACKET switch 1 507 102040 NUT lock hex 4 508 15C973 GASKET 1 509 17N416 LABEL control 1 510 116167 KNOB potentiometer 1 515 24Y641 BAR handle 1 520 17N435 INDICATOR ...

Page 86: ...1000 ES2000 621 626a 625a 624a 620a 623 627 622a 628 Torque to 8 11 in lbs 0 9 1 2 N m Torque to 10 15 in lbs 1 1 1 7 N m Torque to 2 4 in lbs 0 2 0 4 N m 1 2 3 1 1 2 3 621 626b 620b 623 627 622b 624b 628 625b ti30491a Torque to 8 11 in lbs 0 9 1 2 N m Torque to 10 15 in lbs 1 1 1 7 N m Torque to 2 4 in lbs 0 2 0 4 N m 1 2 3 3 1 1 2 ...

Page 87: ...1 625a 15W998 SCREW mach torix 2 626a 17N659 LABEL battery 120V AC 1 627 129510 FASTENER threaded hex standoff 2 628 129696 SCREW pan head phillips 2 Ref Part Description Qty 620b 17N929 PANEL box meter voltage 230V 1 621 17N638 METER volt digital 1 622b 25M489 KIT repair board relay 230V 1 623 104714 SCREW mach pnh 2 624b 129649 FILTER inlet 1 625b 119912 SCREW mach phillips 2 626b 17N753 LABEL b...

Page 88: ... 653 652 654 661 ti30522a 609 608 Torque to 20 25 in lbs 2 3 2 8 N m Torque to 12 2 in lbs 1 4 2 N m Torque to 30 35 in lbs 3 4 3 9 N m 1 2 3 2 3 1 3 654 659 656 655 660 609 608 653 652 657 650b 658 651 661 ti30524a Torque to 20 25 in lbs 2 3 2 8 N m Torque to 12 2 in lbs 1 4 2 N m Torque to 30 35 in lbs 3 4 3 9 N m 1 2 3 3 3 2 1 ...

Page 89: ... hex wash hd 1 655 120406 SCREW mach hex wash hd 1 657 16Y457 PLUG molded 1 658 17N560 PLUG 1 661 17N559 BOX control 1 Ref Part Description Qty 608 117501 SCREW mach slot hex wash hd 4 609 277229 COVER control 1 650b 25M491 BOX control board 230V includes 651 652 653 654 655 656 657 658 659 660 1 651 15G562 BUSHING control box 1 652 120405 SCREW mach hex washer hd 2 653 120165 SCREW mach phillips ...

Page 90: ...OUND WIRE GREEN 17P512 FUSE 300 AMP 131738 FUSE HOLDER BLUE WIRES RED CABLE 17M322 RED CABLE 17M321 GREEN WIRE BLACK WIRE WHITE WIRE BLACK WIRE BLACK WIRE BLACK WIRES GREEN WIRE WHITE WIRE BLACK WIRE METER RED WIRE BLACK WIRE RELAY BOARD 25M487 INLET PLUG 114064 BACK SIDE RED WIRE BLACK WIRE RED WIRE WHITE WIRE BLACK WIRE INLET PLUG 114064 BACK SIDE WIRE HARNESS 17P177 BATTERY 17N448 WIRE HARNESS ...

Page 91: ...Wiring Diagram 230V ES 1000 3A4603F Operation Repair Parts 91 Wiring Diagram 230V ES 1000 ...

Page 92: ...Control Board Wiring Diagram 92 3A4603F Operation Repair Parts Control Board Wiring Diagram 110 120V ES 1000 MOTOR ti30332a Black Green To Power Plug Potentiometer Pressure Transducer J12 J11 ...

Page 93: ...filter board may destroy wire insulation that comes in contact with it Exposed wires could cause shorts and component damage Bundle and tie loose wires so none lay in contact with inductor coil on the filter board MOTOR ti30333a Blue Black Blue Green Brown To Power Plug Potentiometer Pressure Transducer J12 J11 ...

Page 94: ... Repair Parts Parts Drawing ES 2000 Torque to 17 23 ft lbs 23 0 31 1 N m Torque to 190 210 in lbs 21 4 23 7 N m Torque to 18 22 in lbs 2 0 2 4 N m Torque to 23 27 ft lbs 31 1 36 6 N m Torque to 45 55 ft lbs 61 0 74 5 N m 1 2 3 4 5 1 2 3 5 1 4 1 ...

Page 95: ...n hd 5 16 x 1 2 94 129601 SCREW cap btn hd 3 8 x 1 25 4 106 237686 CLIP grounding 1 111 867517 SCREW hex head 3 8 16 x 3 5 4 137 278723 GASKET pail 1 124 124884 HOSE cpld 3 8 x 22 1 157 114271 STRAP retaining 1 158 108471 KNOB pronged 1 162 115077 PAIL plastic 1 163 24U241 KIT pail cover 1 165 25E266 LABEL hookup battery 1 175 128856 CLAMP cable nylon 2 176 115483 NUT lock 2 180 222385 LABEL safet...

Page 96: ...Repair Parts Parts Drawing ES 2000 Torque to 25 30 ft lbs 34 41 N m Torque to 30 35 in lbs 3 4 4 0 N m Hammer tight Torque to 9 11 in lbs 1 0 1 2 N m Torque to 40 45 in lbs 4 5 5 1 N m Torque to 15 20 in lbs 1 7 2 2 N m 1 2 3 4 5 6 2 3 5 4 1 6 2 ...

Page 97: ...ASHER thrust 1 134 24A701 MOTOR electric 1 135 278075 BRACKET wire 1 136 15D088 FAN motor 1 137 115477 SCREW mach torx 1 138 117791 SCREW cap 2 139 CONTROL board includes 143 146 147 148 1 24P847 120V Models 24P848 230V Models 141 17R051 TRIM edge protection 4 25 1 143 16T483 PLUG hole switch 1 146 16T547 ADAPTER cord 1 147 16T482 RIVET snap 120V only 2 148 114391 SCREW grounding 1 149 CORD power ...

Page 98: ...Parts Drawing ES 2000 98 3A4603F Operation Repair Parts Parts Drawing ES 2000 Torque to 8 10 ft lbs 10 8 13 6 N m 1 1 see page 86 ...

Page 99: ...1 ft includes 615 1 73 17N969 HARNESS wire relay to inverter 1 76 17M321 CABLE red dia 625 x 3 ft includes 615 1 77 17N994 HARNESS wire volt motor power 1 78 17M323 CABLE black dia 625 x 3 5 ft w cover includes 614 1 81 17M322 CABLE red dia 625 x 2 ft w cover includes 615 1 89 129629 STRAP retaining 2 112 102040 NUT lock hex 6 114 128978 SCREW mach slot hex wash hd 2 117 17P562 COVER front LL ES 1...

Page 100: ... 100 3A4603F Operation Repair Parts Parts Drawing ES 2000 1 2 3 4 Torque to 35 45 ft lbs 47 4 61 0 N m Torque to 190 210 in lbs 21 4 23 7 N m Torque to 365 385 in lbs 41 2 43 4 N m Torque to 25 30 in lbs 2 8 3 3 N m 1 2 3 4 ...

Page 101: ...5 PACKING o ring 1 57 111801 SCREW cap hex hd 2 59 111457 O RING 1 60 15G331 PLUG pipe 2 61 245103 VALVE drain assy includes 63 65 66 67 68 1 63 114708 SPRING compression 1 64 196181 FITTING nipple 1 65 15G563 HANDLE valve 1 66 116424 NUT cap 1 67 193709 SEAT valve 1 68 193710 SEAL seat valve 1 153 245226 HOSE coupled 3 8 x 3 1 218 196178 ADAPTER nipple 2 232 196177 ADAPTER nipple 1 241 17Y099 TRA...

Page 102: ...ion Repair Parts Parts Drawing ES 2000 Torque to 17 23 ft lbs 23 0 31 1N m Torque to 190 210 in lbs 21 4 23 7 N m Torque to 23 27 ft lbs 31 1 36 6 N m Torque to 60 80 in lbs 6 7 9 0 N m Torque to 17 23 ft lbs 23 0 31 1 N m 1 2 3 4 5 2 1 4 5 3 ...

Page 103: ... cap hex hd 1 36 241105 CABLE 1 38 114802 STOP wire 1 226 17H489 LABEL disk adjustment 1 483 114548 BEARING bronze 2 484 110754 SCREW cap sch 2 485 193662 STOP wedge 1 487 15J603 SPACER round 1 488 120476 BOLT shoulder 1 489 17H486 DISK adjuster assembly 1 490 17G762 SCREW disk adjuster 2 491 113962 WASHER 1 492 114681 SCREW cap hex hd 1 493 17H485 FORK 1 494 113484 SEAL grease 1 495 113485 BEARIN...

Page 104: ...Parts Drawing ES 2000 104 3A4603F Operation Repair Parts Parts Drawing ES 2000 Torque to 17 23 ft lbs 23 0 31 1 N m Torque to 18 22 in lbs 2 0 2 4 N m 1 2 1 2 ...

Page 105: ... 121 188135 GUIDE cable 1 122 248157 GUN flex basic 1 128 16P136 LABEL safety warning iso 1 145 245733 KIT repair trigger handle includes 132 137 138 139 1 151 126111 RETAINER circlip external 8mm 2 158 108471 KNOB pronged 1 159 111145 KNOB pronged 2 178 25A487 CABLE gun automatic includes 151 212 213 1 265 17J408 ARM extension third gun 1 280 17C043 LABEL number 1 1 17C046 LABEL number 2 1 Includ...

Page 106: ...Parts Drawing ES 2000 106 3A4603F Operation Repair Parts Parts Drawing ES 2000 Torque to 18 22 in lbs 2 0 2 4 N m Torque to 28 32 in lbs 3 1 3 6 N m Torque to 45 55 ft lbs 61 0 74 5 N m 1 2 3 ...

Page 107: ...7J123 PLATE cover 1 113 17J135 COVER control Standard units 1 17U517 COVER control HP Auto units 1 114 128978 SCREW mach slot hex wash hd 8 178 25A487 KIT repair gun cable auto 2 201 107257 SCREW thd forming 6 203 25N791 BOX control assy 1 204 17V520 LABEL USB 1 205 17Z084 BOARD assy USB includes 204 206 207 1 206 131718 COVER dust USB 2 207 17V519 SCREW pan head 4 40 x 5 16 2 208 189930 LABEL cau...

Page 108: ...epair Parts Distance Sensor Replacement ES 2000 1 Remove wheel 17 from LineLazer 2 Remove screw 199 wire clamp 200 and distance sensor 198 3 Roll o ring 266 onto distance sensor 198 then install using wire clamp 200 and screw 199 4 Install wheel 17 on LineLazer ...

Page 109: ...Wiring Diagram 120V ES 2000 3A4603F Operation Repair Parts 109 Wiring Diagram 120V ES 2000 ...

Page 110: ...Control Board Wiring Diagram 110 3A4603F Operation Repair Parts Control Board Wiring Diagram 110 120V ES2000 ...

Page 111: ...11 230V ES2000 NOTICE Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it Exposed wires could cause shorts and component damage Bundle and tie loose wires so none lay in contact with inductor coil on the filter board ...

Page 112: ...Wiring Diagram 230V ES 2000 112 3A4603F Operation Repair Parts Wiring Diagram 230V ES 2000 ...

Page 113: ...TALL CALCULATOR ANGLE CALCULATOR STALL WIDTH DOT SIZE SELECTOR CALIBRATE START RECORDING NEW JOB JOBS TIME STAMP SCROLL SETTINGS UNITS INFORMATION LIFE DATA MARKER LAYOUT MODE GUN SETTINGS SPECIFIC GRAVITY ENGINE HOURS TOTAL DISTANCE TOTAL GALLONS SOFTWARE REV ERROR CODES CONTRAST DIAGNOSTICS TIME AND DATE LOW SPEED SHUTOFF I O ș x x 1 2 3 4 5 6 7 8 9 10 TOTALGALLONS LITERS X X A TIME AND DATE ti2...

Page 114: ...5 cm Weight dry no paint Unpackaged 481 lbs Packaged 578 lbs Unpackaged 218 kg Packaged 262 kg Noise dBa Sound Power per ISO 3744 3 1 ft 91 0 dBA Sound Pressure per ISO 3744 3 1 ft 82 0 dBA Vibration m s2 8 hours daily exposure Right hand per ISO 5349 0 631 Left hand per ISO 5349 0 781 Maximum Delivery 1 1 gpm 4 2 lpm Maximum Tip Size 1 gun 033 Inlet paint strainer 16 mesh 1190 micron Outlet paint...

Page 115: ...ackaged 86 99 cm Packaged 99 06 cm Length Unpackaged 68 75 in Packaged 75 0 in Unpackaged 174 63 cm Packaged 190 5 cm Weight dry no paint Unpackaged 340 lbs Packaged 437lbs Unpackaged 154 kg Packaged 198 kg Noise dBa Sound Power per ISO 3741 89 8 dBA Sound Pressure per ISO 3741 85 3 dBA Vibration m s2 8 hours daily exposure Right hand per ISO 5349 1 85 Left hand per ISO 5349 0 90 Maximum Delivery ...

Page 116: ...dc Battery Type Fast Vdc Float Vdc Gel U S A 14 0 13 7 A G M 1 14 1 13 4 A G M 2 Graco Supplied 14 6 13 7 Sealed Lead Acid 14 4 13 6 Gel Euro 14 4 13 8 Open Lead Acid 14 8 13 3 LiFePO4 14 4 14 4 De sulphation 15 5 4 hrs then OFF Bypass Protection Nominal Voltage 120Vac 230Vac Low Voltage Trip 90V 4 184V 4 Low Voltage re engage 100V 4 194V 4 High Voltage Trip 140V 4 253V 4 High Voltage re engage 13...

Page 117: ...ther electronic components Recycle according to applicable regulations Do not dispose of batteries or electronic components with household or commercial waste Deliver remaining product to a recycling facility Nominal Battery Pack Voltage 12 VDC Quantity ES 1000 1 or 2 ES 2000 2 Type Deep Cycle Absorbent Glass Mat AGM Voltage Nominal 12 VDC Dimensions 12 99 x 6 73 x 8 46 330 mm x 171 mm x 220 mm Ca...

Page 118: ...free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED...

Page 119: ...s 119 Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor ...

Page 120: ...hanges at any time without notice Original instructions This manual contains English MM 3A4603 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2016 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision F December 2018 ...

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