Graco HydroShield Instructions Manual Download Page 117

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Repair

Part

Part No.

No.

Description

17D923

Bulkhead Cable (59)

121001

CAN Cable (43)

17D923

Bulkhead Cable (59)

121002

CAN Cable (611) (Used only
for color change enabled sys-
tems. See

Color Change:

Pneumatic and Wiring
Connections, page 118

119159

Air Flow Sensor (to port 5 or
6; interchangeable) (30)

119159

Air Flow Sensor (to port 5 or
6; interchangeable) (30)

287839

Pump Sensor Assembly
(labeled P2) (447)

24W120

Proximity Sensor (upper;
labeled P3) (447)

Part

Part No.

No.

Description

24W120

Proximity Sensor (lower;
labeled P4) (447)

25R034

Bleed Resistor (24)

26C774

Power Supply (47)

Green/Yellow (20 in./50.8 cm)

Green/Yellow (5 in./12.7 cm)

Red (6 in./15.2 cm)

Wire

(14

gauge)

Red (10 in./25.4 cm)

17J191

Green/Yellow (81)

Note

Note 1:

1: Tuck the ground wire

into the corner of the cabinet
so that it doesn’t interfere with
closing the door.

3A7370C

117

Summary of Contents for HydroShield

Page 1: ...ed listed listed on on on page page page 5 5 5 Not Not Not approved approved approved for for for use use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazard...

Page 2: ...face Setup and Maintenance 43 Enable USB Data 43 USB Logs 43 System Configuration Settings File 43 Custom Language File 43 Download System Data 44 Upload System Configuration 45 Clean the Screen Surfa...

Page 3: ...in in in English English English Description Description Description 3A7503 Pro Xp Air Assisted WB Gun 309455 Test Fixture High Voltage Probe and kV Meter 312782 Air Actuated Dispense Valve 312794 Mer...

Page 4: ...l does not sustain burning in accordance with the Standard Test Method for Sustained Burning of Liquid Mixtures ASTM D4206 CE EN CE EN CE EN 50059 50059 50059 Compliant Compliant Compliant Material is...

Page 5: ...talled color change inlet valves equipped for gun flush box 15 1 fluid pressure ratio H60T18 H60T18 H60T18 Pro Pro Pro Xp Xp Xp 60 60 60 AA AA AA WB WB WB Standard electrostatic air assisted gun for w...

Page 6: ...cluded included included Air Air Air hose hose hose included included included WMBH20 WMBH00 3000 20 7 207 25R012 25 ft 7 6 m 235070 25 ft 7 6 m WMBH40 WMBH00 3000 20 7 207 25R014 50 ft 15 2 m 235072...

Page 7: ...ressure ratio 3000 20 7 207 WMBH02 Isolation cabinet for manual air assisted spray installed color change inlet valves 30 1 fluid pressure ratio 3000 20 7 207 WMBH03 Isolation cabinet for manual air a...

Page 8: ...non ignitable as defined by EN 50059 2018 Electrostatic equipment must be used only by trained qualified personnel who understand the requirements of this manual Stop Stop Stop operation operation op...

Page 9: ...scharge Discharge and and and Grounding Grounding Grounding Procedure Procedure Procedure Only use the red colored Graco electrically conductive gun air hose with this gun Do not use black or gray col...

Page 10: ...e hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply...

Page 11: ...t C Control Interface CC Color Change Module on color change enabled systems D Air Outlet to Gun E Fluid Outlet to Gun F Fluid Inlet G Isolation Valve J Fluid Inlet Valve K Isolation Fluid Pump Item I...

Page 12: ...Bleed Type Air Valve AM Main Air Supply Line AS Oil Separator AV Air Shut off Valve CA Isolation Cabinet FS Fluid Supply Line FV Fluid Shut off Valve GC Ground Wire GW Pro Xp Waterborne Electrostatic...

Page 13: ...mize the hose length to the gun Minimizing the hose length minimizes the system charge and discharge time Position the supply pump as close as possible for the fastest fill time Install in a non hazar...

Page 14: ...wo people remove the system from the pallet 2 Install the wheels 95 washers 96 and nuts 97 Tighten the nuts securely 3 Install the end plugs 3a 3b 4 When the system is in the desired location lock all...

Page 15: ...bracket 61 on the isolation cabinet CA Use screws 66 washers 67 and nuts 68 to mount the light tower LT onto the light tower bracket 61 The light tower bracket can be removed from the isolation cabin...

Page 16: ...he exterior of the isolation cabinet and a true earth ground The resistance must be less than 100 ohms Fluid supply Ground the fluid supply by connecting a ground wire and clamp See your fluid supply...

Page 17: ...nnect the the the Hoses Hoses Hoses To reduce the risk of electric shock install only one continuous Graco waterborne hose between the isolation cabinet and the gun Do not splice hoses together Always...

Page 18: ...rel connector 101a until snug and then a minimum of 1 2 turn more Use a wrench to hold the barrel connector when tightening 6 Align the bracket 101b holes with the air inlet and exhaust outlet Secure...

Page 19: ...l on the gun Before beginning this procedure the fluid hose should be attached to the gun barrel and the air inlet swivel should be positioned through the bracket at the gun handle 1 Install and tight...

Page 20: ...bottle Replace it in the cabinet Figure 12 Replacing Wash Fluid Reservoir 7 Reconnect the push to connect tube to the bottle cap of the wash fluid bottle W 8 Replace the isolation valve cover 99 and t...

Page 21: ...are color change enabled Connect the fluid supplies to the inlet color change valves Ensure that the air line flush material and dump hose are connected to the correct color change valves If the dump...

Page 22: ...ems without Color Change On On On systems systems systems that that that are are are color color color change change change enabled enabled enabled a Screw cable 611 into C4 on the color change module...

Page 23: ...Required Required Gun Gun Gun Flush Flush Flush Box Box Box Parts Parts Parts Additional parts or kits are required to add gun flush box capability to a HydroShield system The parts needed depend on...

Page 24: ...the output air signal to atomizing air shutoff valve 1 Supply air to port P 2 Connect port A to the cabinet at the bulkhead fitting labeled This is connection A11 in Pneumatic Connections page 114 The...

Page 25: ...onnections page 114 Both locations are labeled with the following red stop symbol Install one bulkhead into the bottom of the control panel 14 Install one bulkhead on the right side of the cabinet 3 M...

Page 26: ...he optional System Status Output provides a means to signal connected devices that the HydroShield is running The optional System Status Output optocoupler does not come pre installed and must be purc...

Page 27: ...dous location Or all spraying devices in the hazardous location are turned off ventilation fans in the hazardous location are operating and there are no flammable vapors in the location such as open s...

Page 28: ...Grounding of the Gun 8 Use an ohmmeter or megohmmeter in the ohm range to measure the resistance between the cabinet ground lug 214 and a true earth ground CC The resistance must be less than 100 ohm...

Page 29: ...information about the Start Fill setting see Pump Screen 1 Pump Volume page 58 Fluid Fluid Fluid Voltage Voltage Voltage Discharge Discharge Discharge and and and Grounding Grounding Grounding Procedu...

Page 30: ...unded rod R Note Note Note If maintenance or service is required inside the isolation cabinet continue with the following steps 4 Press the Stop button on the control interface to change to Off mode 5...

Page 31: ...ger and turn off electrostatics by turning the ES ON OFF valve on the back of the handle to the OFF position 2 Engage the trigger lock 3 Follow the Fluid Voltage Discharge and Grounding Procedure page...

Page 32: ...K may spill into the cabinet at this point If the pump has been emptied the volume of fluid in the lines is small and only a small amount of fluid may spill out a To relieve the fluid pressure betwee...

Page 33: ...ll button to stop the refill sequence 1 Release the gun trigger engage the trigger lock and turn off electrostatics by turning the ES ON OFF valve on the back of the handle to the OFF position 2 Follo...

Page 34: ...ome Screen page 49 13 Trigger the gun until the system indicates that the isolation fluid pump is empty 14 Follow the Pressure Relief Procedure page 31 15 Engage the trigger lock 16 Align the spray ti...

Page 35: ...n trigger engage the trigger lock and turn off electrostatics by turning the ES ON OFF valve on the back of the handle to the OFF position 2 Follow the Fluid Voltage Discharge and Grounding Procedure...

Page 36: ...is empty the system allows air through it and out to the spray gun 8 Release the gun trigger once the system has been sufficiently purged with air 9 Follow the Pressure Relief Procedure page 31 10 En...

Page 37: ...uring operation or until performing the Fluid Voltage Discharge and Grounding Procedure page 29 Follow the Fluid Voltage Discharge and Grounding Procedure page 29 when you stop spraying and whenever y...

Page 38: ...e Gun Gun Gun Fluid Fluid Fluid and and and Air Air Air Settings Settings Settings Preset 0 allows operators to change the gun fluid and air pressure at any time Preset 0 assumes a manual purge profil...

Page 39: ...Preset number that you would like to use 5 Press the Enter button to register the value 6 Press the Exit Screen button Shutdown Shutdown Shutdown 1 Discharge the system voltage Follow the Fluid Voltag...

Page 40: ...the system This button puts the system into Standby mode Stop Stop Stop Stop Stop Stop Press to stop the system immediately This button puts the system into Off mode and turns off air and fluid to th...

Page 41: ...icon displays the system has no information or no error has occurred Icon Icon Icon Function Function Function Description Description Description Advisory Informational Deviation Important no system...

Page 42: ...em parameters and advanced features Advanced See Advanced Screens page 59 Maintenance See Maintenance Screens page 63 Calibrate See Calibrate Screens page 61 System See System Screen page 69 Pumps See...

Page 43: ...tware part number and software version System System System Configuration Configuration Configuration Settings Settings Settings File File File The system configuration settings file name is SETTINGS...

Page 44: ...w in the second column Download Download Download System System System Data Data Data 1 Insert the USB flash drive into the USB Port See Connect the CAN Cables page 21 2 The menu bar and USB indicator...

Page 45: ...d cleaner such as glass cleaner to clean the control interface Update Update Update the the the System System System Software Software Software A new HydroShield system includes a control interface th...

Page 46: ...cover 2 Turn the control interface face up 3 Supply electrical power to the control interface using either system power or Power Supply Kit 24F672 which is available separately The control interface s...

Page 47: ...tart screen Figure 26 Insert USB Drive An hour glass displays while the USB drive prepares for the software transfer process If this process takes more than a couple of minutes remove the USB drive an...

Page 48: ...9 After the transfer is complete press the soft key next to the icon to automatically reset the control interface to load software Refer to manual 3A1244 for step by step instructions on how to updat...

Page 49: ...stays grounded Soft Soft Soft Key Key Key Function Function Function Purge Purge Purge Press to enter Purge mode Purge mode is used for flushing the system or changing colors The isolation fluid pump...

Page 50: ...ey Key Key to to to Home Home Home Screen Screen Screen with with with and and and without without without Color Color Color Change Change Change Enabled Enabled Enabled Key Key Key or or or Field Fie...

Page 51: ...nimum required 70 psi 0 5 MPa 4 8 bar Red indicates the system cannot run because the required air pressure is not detected Ground Ground Ground rod rod rod A ground rod icon indicates that the ground...

Page 52: ...un Gun Gun Air Air Air Pressure Pressure Pressure Set the air pressure for the gun If the dot is filled air pressure to the gun is active The actual air pressure displays below the rectangle Gun Gun G...

Page 53: ...Description Manual Manual Manual Dump Dump Dump Press to manually dump the contents of the isolation fluid pump out the dump valve If the pump is empty the button will not activate Press the button ag...

Page 54: ...Air Air The external pneumatic input that tells the system to stop The system stop pneumatic input is available only when the optional System Stop Pneumatic Input Kit 26B414 is installed To install s...

Page 55: ...Pressure Pressure Activates the air pressure to the isolation fluid pump Ground Ground Ground Rod Rod Rod Activates raises the ground rod to allow the system to build a charge Gun Gun Gun Flush Flush...

Page 56: ...the Gun Fluid and Air Settings page 38 Preset Preset Preset The number assigned to this set of spray parameters paint color and purge sequence Air Air Air Air pressure delivered through the gun Fluid...

Page 57: ...o a hose be sure to clear this box or the remaining contents from the pump will spill out of the system 2 Air Air Air Push Push Push After the pump is empty the number of seconds that air pushes throu...

Page 58: ...On On On The light tower turns red when the pump volume is below the Red On setting Pump Pump Pump Screen Screen Screen 2 2 2 Override Override Override Purge Purge Purge Use this screen in troublesh...

Page 59: ...justments such as daylight savings time Password Password Password The default password is 0000 Use the number keypad to set a password if desired for entry into the Setup screens To disable password...

Page 60: ...oubleshooting messages related to the Advanced screens see Error Codes page 84 Advanced Advanced Advanced Screen Screen Screen 4 4 4 Use this screen to update the software part numbers and versions fo...

Page 61: ...et Full button The stored mV value also displays next to the button The system returns to Standby mode 3 Press the Empty button This pressurizes the pump and sends fluid to the spray gun Note The flui...

Page 62: ...librate Calibrate Calibrate 3 3 3 Bleed Bleed Bleed Resistor Resistor Resistor Use the Calibrate 2 screen to adjust the calibration value of the bleed resistor Default value is 10000 Mohms Follow the...

Page 63: ...Volume The total volume cc of fluid dispensed by the isolation fluid pump between maintenance events This value does not account for material that is pushed through the system in Prime mode Pump Pump...

Page 64: ...pump is about 1 4 full 4 Be sure the gun trigger is released and press the Stall Test button The system is now tested with the pump near the bottom of the pump stroke The test takes about 1 minute to...

Page 65: ...luid pump Maintenance Maintenance Maintenance 5 5 5 Misc Misc Misc Valve Valve Valve Resets Resets Resets and and and Test Test Test Use this screen to view system valve actuation counts for the groun...

Page 66: ...engages Each item can be reset at different times based on maintenance schedules Isolation Isolation Isolation Valve Valve Valve Monitors each time the isolation valve engages Isolation Isolation Iso...

Page 67: ...olenoid 10 the flush valve 2 2 2 Dump Dump Dump Cycles for solenoid 2 the dump valve Maintenance Maintenance Maintenance 11 11 11 Color Color Color Change Change Change Valves Valves Valves Reset Rese...

Page 68: ...est Test View the color change valve actuation counts reset those counts and test the valves 7 7 7 Color Color Color 10 10 10 Cycles for solenoid 7 the valve for color 10 16 16 16 Color Color Color 11...

Page 69: ...and the Ground Rod Delay is set to 5 1 The gun trigger is released 2 After 5 seconds the ground rod lowers 3 In 2 more seconds the isolation valve lowers The actual time that the system takes to disch...

Page 70: ...aintenance Maintenance Before performing any maintenance task prepare the system for service Follow the Prepare the System for Service page 71 Table Table Table 8 8 8 Service Service Service Interval...

Page 71: ...2 up to remove 4 Slide the electrostatic shield 12 to the left to remove 5 To remove the isolation valve cover 99 loosen the top and bottom screws 99a 6 Inspect the following locations in the isolatio...

Page 72: ...rod to raise it and deactivate it to lower it several times Listen for the sound of the ground rod making contact when raising and lowering In both cases the ground rod should fully retract or extend...

Page 73: ...threaded stud at the bottom end of the bleed resistor 24 7 Measure the resistance The resistance should be between 9 and 11 Gigohms If the value is inside the range then calibrate the bleed resistor...

Page 74: ...iagnosis Solution Solution Solution Prime Incorrect mode 1 Change to Prime mode 2 Trigger the gun 3 Turn on the fluid supply and check the incoming fluid pressure Inlet valve is off or stuck Test the...

Page 75: ...setting or Start Fill setting is not accurate Adjust Max Fill and Start Fill settings as described in Pump Screen 1 Pump Volume page 58 Inlet valve is off or stuck Test valve using Main tenance screen...

Page 76: ...4 Air is in the fluid Entering Spray mode before the system is primed Enter Spray mode after priming the system Improper spray pattern or gun operation problem Issue with spray gun setup or maintenanc...

Page 77: ...y setting on the System screen See System Screen page 69 Voltage is still present at the gun after the trigger is released The ground rod 18 does not lower Follow the procedure in Check and Lubricate...

Page 78: ...ion Solution Solution Green on The system is powered up Yellow Internal communication is in progress Red solid Hardware failure Replace module Red flashing fast Software is uploading Red flashing slow...

Page 79: ...inet door 7 Put the system in Spray mode Trigger the gun with the electrostatics on by turning the ES ON OFF valve to the ON position Look at the Volt Level display on the Home screen to see the spray...

Page 80: ...id hose Isolation components The tie rods of the isolation valve The middle section of the isolation fluid pump The body of the bleed resistor The body of the ground rod The plastic enclosure and stan...

Page 81: ...zardous location replace the solenoid if voltage is 24 Vdc Test the valves as explained under the maintenance screens Valves should open and close quickly If the valves actuate slowly it could be caus...

Page 82: ...ard NOTICE NOTICE NOTICE To avoid damaging the circuit boards wear Part No 112190 grounding strap on your wrist and ground appropriately To avoid electrical component damage remove all system power be...

Page 83: ...sis Diagnosis D8 LED green Blinks heartbeat during normal operation D9 LED green Turns on when power is supplied to the board D10 LED yellow Turns on when board is communicating with electronic contro...

Page 84: ...to determine the error code before resetting it Go to the Events Screen to view the last 200 errors with date and time stamps See Events Screen page 54 If an alarm has occurred correct the cause befor...

Page 85: ...y the CAN connection on the solenoid controller board The solenoid controller board has an incorrect CAN ID Check the status LEDs on the solenoid controller board Cycle the power off and on CDD0 Alarm...

Page 86: ...he system has been stopped using the pneumatic system stop input Verify the wiring of the pneumatic system stop pressure switch Verify the integrated system installation intended to stop the HydroShie...

Page 87: ...re connected N612 Alarm Shuttle Top Timeout Isolation valve was not detected in the expected position Verify that the isolation valve moves using the Maintenance screen Verify that the top sensor is d...

Page 88: ...sor Empty Calibrated System successfully calibrated Linear Sensor empty reading Not applicable P511 Alarm V P Cal Failed Air V P calibration failed for the Air V P Check V2P connections Verify V2P ope...

Page 89: ...21 Advisory Maint Due Valve Shuttle Up Maintenance is due on shuttle up valve MJ31 Advisory Maint Due Valve Shuttle Eject Maintenance is due on shuttle eject valve MJ41 Advisory Maint Due Valve Shuttl...

Page 90: ...licable ES00 Advisory Factory Defaults Record of system settings being reset to factory defaults Not applicable EB00 Record Stop Button Pressed Record of stop button press Not applicable WN0X Alarm Ke...

Page 91: ...ull USB memory is more than 90 full Complete download to ensure no data is lost WSUX Advisory USB Config Err USB configuration file does not match expected checked on startup A software update was not...

Page 92: ...system matches the system setting confirm that the current preset has the correct color setting See System Screen page 69 and Presets page 56 WS Record Invalid Preset User has invalid presets due to c...

Page 93: ...ng the system and whenever you are instructed to discharge the voltage Clean all parts with a non flammable fluid as defined under Models page 5 Do not touch the gun nozzle or come within 4 in 102 mm...

Page 94: ...valve top middle bottom 11 Remove the two fluid lines from the isolation valve a Inlet npsm fitting 72 b Outlet hose 84 that connects to the outlet elbow 71 The outlet hose can also be removed from th...

Page 95: ...the sensor positions were indicated during disassembly attach the clamps into position If the position was not indicated follow the steps in Adjust the Isolation Valve Sensors page 96 7 Fill the wash...

Page 96: ...Sensor Position on Status Menu Replace Replace Replace an an an Isolation Isolation Isolation Valve Valve Valve Sensor Sensor Sensor The isolation valve sensor can be replaced while the isolation valv...

Page 97: ...aring in place c Remove and replace the second shuttle bearing 223 7 Disconnect the shuttle housing 218 assembly from the air cylinder 227 a Locate the flat section on the air cylinder shaft and the f...

Page 98: ...ining nut 229 is tight 5 Apply removable thread lock to the threads on the air cylinder 227 shaft 6 Assemble the shuttle housing 218 and the air cylinder 227 a Screw the air cylinder 227 shaft into th...

Page 99: ...and come off 9 Unscrew the stem tool 113 from the sleeve tool 112 and remove the isolation valve sleeve 221 and spring 220 10 Replace the valve stem o rings See Replace the Isolation Valve Stem O ring...

Page 100: ...valve unscrew both tools as one Service Service Service the the the Bottom Bottom Bottom Piston Piston Piston Housing Housing Housing Use this procedure to replace the seals in the lower piston housi...

Page 101: ...ide the retaining cap 214 Figure 44 U cups Facing Opposite Directions 7 Continue disassembling the lower housing Use a 15 16 inch socket or wrench to remove the retainer white 202 from the housing 201...

Page 102: ...the o ring 208 and U cup 203 a Replace the o ring 208 into the groove next to the threads b Replace the U cup 203 where it sinks into place The U cup faces outwards in the cap 4 Remove the U cup space...

Page 103: ...rease around the o ring 208 and screw into the housing 201 Tighten with a 15 16 inch socket until the retainer 202 bottoms out 3 Insert the piston tool 111 into the piston 211 Grease the sides of the...

Page 104: ...the wire from the pump sensor into the electronics panel Disconnect the pump sensor 321 from the cable splitter 447 For wiring locations see Wiring Connections page 116 Figure 47 Pump Sensor Connectio...

Page 105: ...ge 64 9 Replace the four 3 16 inch hex head screws to close the electronics panel 14 10 Replace the isolation valve cover 99 and tighten the top and bottom screws 99a 11 Reinstall the electrostatic sh...

Page 106: ...se to the o ring before replacing 8 To remove the piston rod 305 a On the fluid side use a 12 inch adjustable wrench on the flats of the piston rod near the fluid piston 301 b Use a 15 inch adjustable...

Page 107: ...ly from the air piston 316 5 Assemble the fluid piston 301 a Snap the U cup seal 302 into place on the fluid piston 301 and then grease the outside of the U cup seal b Screw the fluid piston 301 onto...

Page 108: ...ve the entire Merkur AA fluid pump 75 from the isolation cabinet for service 1 Prepare the isolation system for service Follow the steps under Prepare the Isolation System for Service page 93 2 Use a...

Page 109: ...teps in Prepare the Electrical Controls for Service page 109 2 Remove the connector 433 from the color change board 403 3 Disconnect the solenoid wire 4 Remove the solenoid valve 407 from the manifold...

Page 110: ...the air lines as shown in Pneumatic Connections page 114 8 Perform the zero clear procedure on the V2P 415 The top of the V2P 415 contains 3 keys Down arrow Set S and Up arrow a To unlock the keys pr...

Page 111: ...number 8 position on the solenoid manifold Remove the plug in this location To install a new solenoid follow the steps in Replace a Solenoid Valve page 109 7 Install an air fitting 114263 at the solen...

Page 112: ...Repair Electrical Electrical Electrical Schematics Schematics Schematics Figure 53 Electrical Schematic for 26C896 Electrical Control standard not equipped for gun flush box 112 3A7370C...

Page 113: ...Repair Figure 54 Electrical Schematic for 26C716 Electrical Control equipped for gun flush box 3A7370C 113...

Page 114: ...Part Part Part Number Number Number An 5 32 inch tubing 598095 Bn 3 8 inch tubing 054134 AIR AIR GUN FLUSH BOX EQUIPPED NO GUN FLUSH BOX CONTROL BOX LEFT SIDE VIEW ISO VIEW MERKUR DOOR SWITCH SECTION...

Page 115: ...Connects to active fluid valve on valve kit 16A079 Used only for color change enabled systems A8 Used only in models equipped with gun flush box capability A9 Not used A11 Used only in models equipped...

Page 116: ...TION CABLE CABLE kV BOARD 25R197 INSIDE WALL ISOMETRIC VIEW NO GUN FLUSH BOX GUN FLUSH BOX EQUIPPED CABLE CABLE CONTR OL INTERFACE CONTR OL INTERFACE UPPER LOWER SIDE WALL ISOMETRIC VIEW D7 C2 C3 D2 D...

Page 117: ...port 5 or 6 interchangeable 30 D3 287839 Pump Sensor Assembly labeled P2 447 D4 24W120 Proximity Sensor upper labeled P3 447 ID ID ID Part Part Part No No No Description Description Description D5 24...

Page 118: ...ic Pneumatic Pneumatic Connections Connections Connections ID ID ID Color Color Color Change Change Change Module Module Module Port Port Port Manifold Manifold Manifold Valve Valve Valve Stack Stack...

Page 119: ...Parts Parts Parts Parts Isolation Isolation Isolation System System System Figure 58 Isolation Cabinet 1 See Isolation Cabinet Interior for a detailed view 3A7370C 119...

Page 120: ...s that come with a standard system Detail C2 shows the parts that come with a color change system If adding color change capability to a system the parts in C1 must be changed out with parts in C2 For...

Page 121: ...T BRACKET WATERBORNE AA includes items 95 128 132 133 134 1 Ref Ref Ref No No No Part Part Part No No No Description Description Description Qty Qty Qty 22 104123 WASHER LOCK SPRING Qty 35 Color chang...

Page 122: ...OUTLET FKM ETP Not used on color change enabled systems 1 74 103181 WASHER LOCK EXT 4 W30 AAS PUMP ASSY 30 1 25CC SS STD 1 75 W15 AAS PUMP ASSY 15 1 25CC SS STD 1 Ref Ref Ref No No No Part Part Part...

Page 123: ...male plug not shown 1 124864 POWER CORD with China Australia AS NZS 3112 male plug not shown 1 129 121056 POWER CORD with Continental Europe CEE 7 7 male plug not shown 1 Ref Ref Ref No No No Part Pa...

Page 124: ...Part No No No Description Description Description Qty Qty Qty 621 128820 FITTING BUSHING Color change enabled systems only 1 622 125428 FITTING CONNECTOR Color change enabled systems only 1 623 054175...

Page 125: ...Parts 25N030 25N030 25N030 Isolation Isolation Isolation Valve Valve Valve Parts Parts Parts Figure 60 Isolation Valve 3A7370C 125...

Page 126: ...220 17Y486 SPRING COMPR 2 0 X OD 1 22 1 Ref Ref Ref No No No Part Part Part No No No Description Description Description Qty Qty Qty 221 19A448 SLEEVE ISOLATION VALVE 1 222 STEM ISOLATION VALVE 1 223...

Page 127: ...Parts 25N031 25N031 25N031 Isolation Isolation Isolation Fluid Fluid Fluid Pump Pump Pump Parts Parts Parts Figure 61 Isolation Fluid Pump 3A7370C 127...

Page 128: ...EX HD 3 8 16 X 7 8 313 HOLDER MAGNET SENSOR 1 Ref Ref Ref No No No Part Part Part No No No Description Description Description Qty Qty Qty 314 15G747 MAGNET LINEAR SENSOR 1 315 160516 PACKING O RING 2...

Page 129: ...Parts Parts The following figure shows 26C716 Figure 62 Electronic Controls Note Use air tubing 470 to connect the gun flush box pressure switch 420 to the bulkhead 460 26C716 contains two switches T...

Page 130: ...6 Qty 1 Model 26C896 Qty 2 Includes item 427 1 2 Ref Ref Ref No No No Part Part Part No No No Description Description Description Qty Qty Qty 427 113418 PACKING O RING Model 26C716 Qty 1 Model 26C896...

Page 131: ...l 26C896 Qty 0 1 0 462 116343 SCREW GROUND 1 463 186620 LABEL SYMBOL GROUND 1 464 123691 HOLDER FUSE 1 Ref Ref Ref No No No Part Part Part No No No Description Description Description Qty Qty Qty 466...

Page 132: ...124003 CABLE CAN MALE FEMALE 5 METERS 1 121005 CABLE CAN MALE FEMALE 15 METERS 1 121006 CABLE CAN MALE FEMALE 50 METERS 1 CAN CAN CAN Cables Cables Cables for for for Control Control Control Module M...

Page 133: ...19B745 SWITCH PRESSURE 1 598095 TUBE 5 32 OD NYLON 4 FEET 1 121818 BULKHEAD TUBE 5 32 2 Kit Kit Kit 24Z226 24Z226 24Z226 Optocoupler Optocoupler Optocoupler This kit is required to use the System Stat...

Page 134: ...5 101566 NUT LOCK 3 8 6 506 100639 WASHER LOCK 3 8 6 507 102637 BOLT HEX HD 3 8 4 508 100527 WASHER PLAIN 4 509 100214 WASHER LOCK 4 510 111801 SCREW CAP HEX HD 5 16 4 233501 TRITON 1 1 PUMP WITH BRAC...

Page 135: ...LVE DUMP ACCESSORY 1 615 25A517 HOSE COUPLED 625 FT PTFE 1 616 17R502 FITTING ELBOW SWIVEL 1 4 NPT NPSM 2 617 114342 ELBOW 1 4 18 NPSM 1 620 15R873 FITTING TEE 1 621 128820 FITTING BUSHING 1 622 12542...

Page 136: ...witch Switch Switch Settings Settings Settings Control Control Control Module Module Module S6 S6 S6 S5 S5 S5 S4 S4 S4 Electronic Controls OFF ON OFF ON OFF ON Color Change OFF ON OFF ON OFF ON Replac...

Page 137: ...pan head 6 32 x 0 5 in 13 mm 4 712 103833 SCREW machine pan head 10 32 x 0 375 in 10 mm 8 713 24T565 PLUG 5 8 32 includes item 314 Ref Ref Ref No No No Part Part Part No No No Description Description...

Page 138: ...31 26D031 Color Color Color Change Change Change Single Single Single Valve Valve Valve Add Add Add on on on Use when adding a single color valve to a color stack that is already full Includes color v...

Page 139: ...No No No Description Description Description Qty Qty Qty 201 HOUSING BASE ISOLATION VALVE 1 205 BLOCK MOUNT HOUSING 1 207 19A381 CAP PISTON ISOLATION VALVE 1 209 RING LOCK HOUSING ISOLATION 1 232 112...

Page 140: ...Ref No No No Part Part Part No No No Description Description Description Qty Qty Qty 225 ROD CONNECTING ISOLATION VALVE 2 232 112914 WASHER PLAIN 4 233 102471 SCREW CAP HEX HD 4 237 103975 WASHER LOCK...

Page 141: ...200 WETCUP COVER 1 313 HOLDER MAGNET SENSOR 1 314 15G747 MAGNET LINEAR SENSOR 1 315 160516 PACKING O RING 214 1 Kit Kit Kit 26B423 26B423 26B423 Fluid Fluid Fluid Cylinder Cylinder Cylinder Ref Ref Re...

Page 142: ...et 100 psi 7 MPa 6 9 bar 80 psi 6 MPa 5 5 bar 60 psi 4 MPa 4 1 bar 40 psi 3 MPa 2 8 bar Table Table Table 21 21 21 Fill Fill Fill Time Time Time Based Based Based on on on Viscosity Viscosity Viscosit...

Page 143: ...ght where H2O water LM the entire liquid phase including liquids with flash points above 60 C and those liquids not not not listed in the safety data sheet in which case the entire liquid phase is ign...

Page 144: ...2 1 cm C1 65 3 in 165 9 cm C2 69 9 in 177 6 cm D1 23 5 in 59 7 cm D2 24 3 in 61 8 cm E 24 3 in 61 6 cm F 39 8 in 101 1 cm Reference Reference Reference U S U S U S Metric Metric Metric G 35 5 in 85 1...

Page 145: ...Notes Notes Notes Notes 3A7370C 145...

Page 146: ...Power measured per ISO Standard 9216 at 40 psi 90 4 dB A at 100 psi 105 4 dB A at 0 28 MPa 2 8 bar 90 4 dB A at 0 7 MPa 7 0 bar 105 4 dB A Sound Pressure measured 1 m from gun at 40 psi 87 0 dB A at...

Page 147: ...North America NEMA 5 15 male plug China Australia AS NZS 3112 male plug Continental Europe CEE 7 7 male plug External Power Requirements 100 240VAC 50 60Hz 2 amp maximum draw 15 amp maximum circuit b...

Page 148: ...RRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND...

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